Page 2 - I. GENERAL OPERATION; SAFETY RULES; Safe Operation Practices for Ride-On Mowers
2 I. GENERAL OPERATION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the i...
Page 3 - SAFE HANDLING OF GASOLINE
3 • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers.• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back- ing. • Never carry children, even with the blades shut off. They m...
Page 4 - CONGRATULATIONS; CUSTOMER RESPONSIBILITIES; TABLE OF CONTENTS; PRODUCT SPECIFICATIONS
4 CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and per for mance.Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent,...
Page 5 - UNASSEMBLED PARTS; Steering; Seat; Steering Wheel; Keys
5 UNASSEMBLED PARTS Steering Wheel (1) Washer (1) Knob Steering Wheel Insert Seat (1) Seat Steering Wheel Adapter Keys (2) Keys Slope Sheet (1) Oil Drain Tube For Future Use (1) Large Flat Washer (1) Locknut
Page 6 - ASSEMBLY; BEFORE REMOVING TRAC TOR; UNPACK CARTON
6 ASSEMBLY BEFORE REMOVING TRAC TOR FROM SKID Fig. 1 4100 STEERING WHEEL INSERT LOCK NUT LARGE FLAT WASHER STEERING WHEEL STEERING SHAFT STEERING SLEEVE STEERING WHEEL ADAPTOR Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ...
Page 7 - TO ROLL TRACTOR OFF SKID (See Op er a tion
7 ASSEMBLY Fig. 3 24 66 02464 SEAT PAN SHOULDER BOLT ADJUSTMENT KNOB FLAT WASHER SEAT NOTE: You may now roll your tractor off the skid. Follow the instructions below to remove the tractor from the skid. WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion ...
Page 8 - HORIZONTAL ADJUSTMENT
8 ASSEMBLY 02306 HOOK BACKPLATE SLOT DISCHARGE CHUTE Fig. 6 Fig. 7 CLEVIS PIN 3/8 X 11/16 CLEVIS PIN 3/8 X 2 SUPPORT BRACKET 13/32 FLAT WASHER RETAINER SPRING 02813 SUPPORT BRACKET Fig. 8 Fig. 10 TO ASSEMBLE BAGGER (See Figs. 8-10) • Unfold bag by pivoting front bagger tube all the way forward and p...
Page 9 - SEE SPEC SHEET IF EQUIPPED
9 ASSEMBLY 02 21 4 A A HAN DLE PIN RE TAIN ER SPRING PLUG Fig. 11 Fig. 12 TO ASSEMBLE AND INSTALL MULCHER PLUG (See Fig. 12) • Remove spring retainer and pin from handle.• Insert plug into handle. Make sure that the letter "A" on both the plug and handle are on the same side and that they ca...
Page 10 - OPERATION
10 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FOR...
Page 11 - KNOW YOUR TRACTOR
11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the appl...
Page 12 - HOW TO USE YOUR TRACTOR; TO MOVE FORWARD AND BACKWARD (See
12 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spec...
Page 13 - USING THE REVERSE OPERATION SYSTEM
13 OPERATION Fig. 16 Fig. 15 02710 AT TACH MENT CLUTCH SWITCH "DISENGAGED" PO SI TION AT TACH MENT LIFT LEVER HIGH PO SI TION "EN GAGED" PO SI TION LOW POSITION TO OPERATE MOWER (See Fig. 16) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operat...
Page 14 - TOWING CARTS AND OTHER AT TACH MENTS; SERVICE REMINDER/HOUR METER; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
14 Fig. 18 TOWING CARTS AND OTHER AT TACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause ...
Page 15 - PURGE TRANSMISSION; may be movement of the drive wheels.; MOWING TIPS
15 Fig. 19 OPERATION NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does ...
Page 16 - Always operate engine at full throttle when mow-
16 OPERATION • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass ...
Page 17 - LUBRICATION CHART; MAINTENANCE; GENERAL RECOMMENDATIONS; BEFORE EACH USE
17 MAINTENANCE LUBRICATION CHART T RAC T 0 R Inspect Muffler/Spark Arrester Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Engine Oil Level Clean Engine Cooling Fins Clean Air Screen 1 - Change more often when operating under a heavy ...
Page 18 - TRACTOR
18 MAINTENANCE TRACTOR Always observe safety rules when per form ing any main te nance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO CHECK BRAKE” in...
Page 19 - BATTERY; Left Hand threads; BLADE REMOVAL; TRANSAXLE MAINTENANCE; ENGINE; LUBRICATION
19 MAINTENANCE BATTERY Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6...
Page 20 - AIR FILTER; CLEANING
20 MAINTENANCE TO CHANGE ENGINE OIL (See Fig. 27) Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.• Be sure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.• Remove oil fill cap/dipstick...
Page 21 - SERVICE AND ADJUSTMENTS; Depress brake pedal fully and set parking brake.
21 SERVICE AND ADJUSTMENTS Fig. 28 WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place motion control lever in neutral position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP...
Page 22 - TO LEVEL MOWER HOUSING; NOTE; TO REPLACE MOWER BLADE DRIVE BELT
22 SERVICE AND ADJUSTMENTS 01268 "D" "D" MANDREL Fig. 31 Fig. 32 • When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links. • To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” o...
Page 23 - TO CHECK BRAKE
23 SERVICE AND ADJUSTMENTS Fig. 34 LH MANDREL COVER IDLER PULLEY BELT MANDREL PULLEY IDLER PULLEY RH MANDREL COVER MANDRELL PULLEY TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be servic...
Page 24 - TO REMOVE WHEEL FOR REPAIRS; TO ADJUST MOTION CONTROL LE VER (See; WARNING: Lead-acid batteries gen er ate
24 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS (See Fig. 38) • Block up axle securely.• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble.• On rear wheels only: align grooves in rear wheel hub a...
Page 25 - nals by allowing a wrench or any other; TRANSMISSION
25 SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 41) • Raise hood. • Unsnap headlight wire connector.• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. Fig. 41 02778 HOOD HEADLIGHT WIRE CONNECTOR ...
Page 26 - STORAGE; WARNING: Never store the trac tor with; FUEL SYSTEM; ENGINE OIL; OTHER
26 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stori...
Page 27 - TROUBLESHOOTING POINTS
27 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dir...
Page 29 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION; WARNING: To avoid serious injury, operate your tractor up and
29 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes great...
Page 30 - SERVICE NOTES
