Page 2 - Index; Operators Guide
2 Index Operators Guide Specifications ............................................................................................ 3Features and Controls (Auxiliary Engine) ................................................... 4 Features and Controls (Spindle Drive) .....................................
Page 3 - Specifications; Auxiliary Engine (For Gen I and Gen II Units Only)
3 Operators Guide Height 42 in. (107 cm.) Length 31 in. (79 cm.) Width (without engine mount or vacuum assembly) 39 in. (99 cm.) Width (with engine mount and vacuum assembly) 63 in. (160 cm.) Engine Options 5.5 hp Briggs & Stratton Intek 6 hp Kohler Weight (without vacuum assembly) 107 lb. (49 k...
Page 6 - equipment or property damage.; CAUTION; restrict the age of the operator.
6 General Information This manual will assist you in the safe operation and proper maintenance of your Husqvarnaequipment. Read it thoroughly before attempting to operate the machine. Call your dealer orHusqvarna if additional information is required. The following safety symbols are used throughout...
Page 8 - Hitch
8 Unpacking Instructions 1. Wear gloves and eye protection.2. Cut straps around carton and remove top.3. Take hoses out of carton.4. Remove wood pieces. NOTE: Watch for nails and wood splinters.5. Slide carton sleeve out of bottom tray and lift over Z2-7 Assembly Instructions Tools Required: None 1....
Page 9 - Attaching the Heat Shield; If installing a spindle drive assembly, skip to step 5.
9 3. Attaching the Heat Shield Tools Required:1/2” Wrench1/2” SocketRatchet 1. Locate two (2) holes in top corner brace plates of Hitch.2. Aligning holes in bottom of Heat Shield, place Heat Shield onto Hitch.3. Secure Heat Shield to Hitch using two (2) 5/16”-18 x 1” hex bolts, four (4) 5/16” flat w...
Page 10 - Attaching the Engine Mount and Vacuum Assembly
10 Assembly Instructions (continued) 4. Attaching the Engine Mount and Vacuum Assembly Tools Required: 1. Ratchet 2. 1/2” Socket 3. 1/2" Wrench 4. 9/16” Wrench 5. 9/16” Socket 6. 7/16” Socket 7. Socket Extension 1. Slide the Engine Mount into the Frame as shown.2. Place the Vacuum Assembly on th...
Page 11 - Note; Attaching a Spindle Drive Assembly
11 Operators Guide Assembly Instructions (continued) 1. Remove the discharge chute.2. Remove the right hand belt shield.3. Remove the deck belt from the right spindle assembly sheave. 4. Remove this sheave but keep the ¼” square key and the two washers at hand for reinstal-lation. 5. Install the Ste...
Page 12 - Tools Required: Flat screwdriver
12 Operators Guide Assembly Instructions (continued) 6. Hose Attachment NOTE: Hoses may need to be trimmed to fit. If necessary, see the Hose Trimming section at the endof the Assembly Instructions. Tools Required: Flat screwdriver 1. Slide one hose clamp over each end of the 54" Lower Hose. Sli...
Page 13 - Servicing the Engine
13 Operators Guide Servicing the Engine 1. Make sure that engine oil is at engine manufacturer’s recommended level (refer to engine manual).2. Fill the fuel tank. Use fresh, clean, unleaded automotive gasoline. Pre-Start Check 1. Make sure the stop switch is in the OFF position and spark plug wire i...
Page 14 - Maintenance and Service Instructions
14 Cleaning and Washing Regular cleaning, washing, and lubricating will prolong the service of the machine. NOTE: Use care with power washers to avoid damage to decals. Limit direct spray on these items. DO NOT EXCEED 1000 PSI WATER PRESSURE FOR CLEANING. For best results, clean exhaust screen insid...
Page 15 - Engine Service and Maintenance
15 Maintenance and Service Instructions Engine Service and Maintenance Follow the engine manufacturer’s maintenance instructions. Should any malfunction occur with theengine during the warranty period, take it to an Authorized Service Dealer. DO NOT tear down theengine, as this may void the Engine M...
Page 16 - Trouble Shooting Guide
16 Maintenance and Service Instructions Trouble Shooting Guide ! DANGER ! Before servicing unit wait for all moving parts to come to a complete stop. Turn engine off and removethe spark plug wire. PROBLEM POSSIBLE CAUSE CORRECTION Engine Does Not Start. 1. Spark plug wire disconnected. 1. Reconnect ...
Page 17 - Replacement Parts; ITEM; Front Weight
17 Replacement Parts 540200800 Assembly ITEM PART NO. DESCRIPTION QTY. 1 540200853 Frame/Top Assembly 1 2 540093817 Container, 30 Gal. 2 3 540092531 Front Weight 3 4 540092767 Heat Shield 1 * 540200854 Small Parts Kit, including: 1 * 540200855 Manual 1 5 540099693 Pin, Wire Lock 2 * 540093961 Ear Pl...
Page 18 - Gas Spring
18 Replacement Parts 540200853 Top/Frame Assembly ITEM PART NO. DESCRIPTION QTY. 1 540092704 Gas Spring 1 2 540200849 Frame 1 3 540001765 Bolt, Hex, 3/8”-16 x 3” 1 4 540099065 Nut, Hex, Nylon Lock, 3/8”-16 1 5 540099015 Bolt, Hex, 5/16”-18 x 1-1/2” 1 6 540099079 Nut, Hex, Nylon Lock, 5/16”-18 1 7 54...
Page 19 - Rubber Flap
19 Replacement Parts 540092675 Top Assembly ITEM PART NO. DESCRIPTION QTY. 1 540092720 Top, Plastic 1 2 540092761 Rubber Flap 1 3 540092754 Top Insert 1 4 540092535 Inlet 1 5 540099074 Washer, Flat, 1/4” 22 6 540000122 Bolt, Hex, 1/4”-20 x 3/4”, Gd. 5 3 7 540099072 Nut, Hex, Nylon Lock, 1/4”-20 19 8...
Page 20 - 6 hp Kohler Vacuum Assembly; DESCRIPTION; Blower Housing
20 Replacement Parts 54003016 6 6 hp Kohler Vacuum Assembly 54003016 7 5.5 hp Briggs & Stratton Vacuum Assembly ITEM PART NO. DESCRIPTION QTY. 1 540094004 Blower Housing 1 2 540107832 Impeller 1 3 540092705 Inlet, Blower Housing 1 4 540099001 Washer, Spring, 5/16” 5 5 540099012 Bolt, Hex, 5/16”-...
Page 21 - ITEM PART NO. QTY DESCRIPTION
21 Replacement Parts 539106782 Spindle Drive Kit, 42” 539106783 Spindle Drive Kit, 48” 539106784 Spindle Drive Kit, 52” 539106785 Spindle Drive Kit, 61” ITEM PART NO. QTY DESCRIPTION 1 ........ 539106778 ..... 1 ........ 42 SHIELD W/DECALS .......... 539106779 ..... 1 ........ 48 SHIELD W/DECALS.......
Page 22 - Engine Mount
22 Replacement Parts 540200817 Accessories, Auxiliary Engine PART NO. DESCRIPTION QTY. 540062092 Engine Mount 1 540097154 Hose, 7” x 54” 1 540097148 Hose, 7” x 48” 1 540092531 Front Weight 1 540200717 Small Parts Kit, including: 1 540097076 Hose Clamp 4 540099611 Bolt, Hex, 3/8”-16 x 2-1/2” 2 540000...
Page 23 - ITEM PART NO. QTY DESCRIPTION
23 540200671 Boot for Gen II 540200818 Boot for Gen I 540200941 Boot for Gen II - 72” Deck ITEM PART NO. QTY DESCRIPTION 1 ........ 539200833 ..... 1 ........ Boot - Gen I .......... 539200664 ..... 1 ........ Boot - Gen II & Gen II - 72” deck 2 ........ 539080652 ..... 1 ........ Deck bracket3 ...
Page 24 - HITCH; FRONT WEIGHT BAR
24 540200798 Custom Kit for Mini Replacement Parts Hitch HITCH Parts List 540200809 Hitch ................................... 1 540099020 3/8” x 1-1/4” Hex Bolts ........ 2 540000415 3/8” Flat Washers ............... 4 540099065 3/8” Nylon Lock Nuts ........... 2 540099031 1/2” x 1-1/4” Hex Bolts .....
