Page 2 - SAFETY RULES; Safe Operation Practices for Ride-On Mowers; WARNING
2 SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all...
Page 3 - SAFE HANDLING OF GASOLINE
3 SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers.• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back- ing. • Ne...
Page 4 - TABLE OF CONTENTS; CONGRATULATIONS; CUSTOMER RESPONSIBILITIES
4 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBLY ................................................................. 5-6 OPERATION ..........
Page 5 - UNASSEMBLED PARTS; Slope Sheet; ASSEMBLY; er a tion section for location and function of; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; BEFORE REMOVING TRACTOR FROM
5 UNASSEMBLED PARTS (2) Keys Slope Sheet Key (1) Oil Drain Tube ASSEMBLY Fig . 2 ADJUST SEAT (See Fig. 2) • Sit in seat.• Lift up adjustment lever (A) and slide seat until a com- fortable position is reached which allows you to press clutch/brake pedal all the way down. • Release lever to lock seat ...
Page 6 - CHECK TIRE PRESSURE; CHECK BRAKE SYSTEM; CHECKLIST
6 ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be prop- ...
Page 7 - OPERATION
7 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW EN...
Page 8 - KNOW YOUR TRACTOR
8 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the appli...
Page 9 - vision safety mask worn over spectacles.; HOW TO USE YOUR TRAC TOR; TO MOVE FORWARD AND BACKWARD; parking brake before leav ing the op er a-
9 OPERATION Fig . 4 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or...
Page 10 - TO OPERATE MOWER; CAUTION: Do not operate the mower; TO ADJUST MOWER CUT TING HEIGHT
10 TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine fr...
Page 11 - TOWING CARTS AND OTHER AT TACH MENTS; TO OPERATE ON HILLS
11 S Fig . 10 OPERATION Fig . 11 TOWING CARTS AND OTHER AT TACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with...
Page 12 - BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
12 OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with sum mer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap ti...
Page 13 - PURGE TRANSMISSION; may be movement of the drive wheels.; MOWING TIPS; Always operate engine at full throttle when mow-
13 OPERATION PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is run ning. To ensure proper operation and performance, it is rec om- mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air i...
Page 14 - GENERAL RECOMMENDATIONS; BEFORE EACH USE; LUBRICATION CHART; MAINTENANCE
14 MAINTENANCE GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.Some adjustments will need to be made periodically ...
Page 15 - TRACTOR; BRAKE OPERATION; OPERATOR PRESENCE SYS TEM AND REVERSE OP-; BLADE CARE; IMPORTANT; BATTERY
15 MAINTENANCE Fig . 13 TRACTOR Always observe safety rules when per form ing any main- te nance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved sur- face, then brake must be serviced. (See “TO CHECK BRAKE” in t...
Page 16 - ENGINE
16 MAINTENANCE TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling.Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- si ble damage to seals, do not use high pressure water or steam t...
Page 17 - CLEANING; Avoid all pinch points and
17 CLAMP FUEL FILTER Fig . 16 IN-LINE FUEL FILTER (See Fig. 16) The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob struct ing fuel flow to car bu re tor, re place ment is re quired. • With engine cool, remove filter and plug fuel line sec- tions. • Place new fuel...
Page 18 - SERVICE AND ADJUSTMENTS
18 WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST - MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely sto...
Page 19 - NOTE
19 SERVICE AND ADJUSTMENTS TRANSAXLE 02965 FRONT BACK ENGINE Q. DEFLECTOR SHIELD Q Fig. 23 90° END INTEGRATED WASHER END ANTI-SWAY BAR (S) TOWARDS TOWARDS TRANSAXLE MOWER DECK 5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED) (See Fig. 25- 27) Fig. 25 02965 A. MOWER SIDE SUSPENSION ARMS Q. DEFLECTOR SHIELD...
Page 20 - INSTALL BELT ON ENGINE CLUTCH PULLEY (M)
20 SERVICE AND ADJUSTMENTS 6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS (See Fig. 28) • Position front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large retainer spring (B). • Repeat on opposite side of tractor. B D A A. MOWER SIDE S...
Page 21 - TO LEVEL MOWER
21 SERVICE AND ADJUSTMENTS FRONT-TO-BACK ADJUSTMENT (See Fig s. 34 and 35) IMPORTANT: Deck must be level side-to-side. To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. ...
Page 22 - TO REPLACE MOTION DRIVE BELT; TO REPLACE MOWER BLADE DRIVE BELT; CAUTION: Belt tension rod is spring
22 SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 37) Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.BELT REMOVAL - • Remove mower (See “TO RE MOVE MOWER” in this section of manual)....
Page 23 - TO REMOVE WHEEL FOR REPAIRS
23 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS (See Fig. 38) • Block up axle securely.• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble.• On rear wheels only: align grooves in rear wheel hub a...
Page 24 - nals by allowing a wrench or any other
24 07002 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wirin...
Page 25 - STORAGE; WARNING: Never store the trac tor with; FUEL SYSTEM; ENGINE OIL; OTHER
25 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stori...
Page 26 - TROUBLESHOOTING POINTS
26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dir...
Page 28 - DECALS; WHEELS AND TIRES
28 17 16 2 16 14 8 1 14 9 6 5 15 4 TRACTOR - MODEL NO. YTH2348 (96045003000), PRODUCT NO. 960 45 00-30 DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 6 2 1 3 11 4 10 5 9 8 7 wheel_art_1-vgt WHEELS AND TIRES 1 532 05 91-92 Cap, Valve, Tire 2 532 06 51-39 Stem, Valve 3 532...
Page 29 - TES; SCHEMATIC
29 NO TES M FUSE STARTER SOLENOID BATTERY ELECTRIC CLUTCH CLUTCH/BRAKE (PEDAL UP) REVERSE SWITCH (NOT IN REVERSE) SEAT SWITCH (NOT OCCUPIED) SHORTING CONNECTOR CHASSIS HARNESS IGNITION UNIT HOUR METER REGULATOR CHASSIS HARNESS CONNECTOR (MATING SIDE) DASH HARNESS CONNECTOR (MATING SIDE) LIGHT SWITCH...
Page 30 - ELECTRICAL
30 TRACTOR - MODEL NO. YTH2348 (96045003000), PRODUCT NO. 960 45 00-30 ELECTRICAL 8 1 99 100 91 2 27 90 28 55 26 43 41 24 27 25 30 33 22 79 21 40 71 34 With Service Minder Option 46 46 With 12V Outlet Option 59 103 16 42 T11S 102 29 105
Page 31 - KEY PART
31 TRACTOR - MODEL NO. YTH2348 (96045003000), PRODUCT NO. 960 45 00-30 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 41 41-26 Battery Box 16 532 17 61-38 Switch Interlock 21 532 40 02-52 Harness Socket Light 22 532 00 41-52 Bulb, Lig...
Page 32 - CHASSIS
32 TRACTOR - MODEL NO. YTH2348 (96045003000), PRODUCT NO. 960 45 00-30 CHASSIS chassis-tex_GT HUSQ II_5_r1 68 68 165 228 228 183 194 236 180 68 68 213 52 218 34 189 189 152 217 235 233 233 37 194 194 285 162 282 282 36 36 286 283 199 284 287 161 182 176 176 175 177 150 130 130 195 176 14 202 203 5 1...
Page 34 - DRIVE
34 TRACTOR - MODEL NO. YTH2348 (96045003000), PRODUCT NO. 960 45 00-30 DRIVE 52 51 170 171 225 125 drive-tex_K46_pedal_8_r3 2 2 73 73 33 205 1 116 33 230 230 183 183 205 116 56 213 221 160 206 26 207 209 92 125 116 64 188 161 35 184 167 160 42 29 15 159 159 221 186 189 49 187 50 51 52 51 190 185 125...
Page 36 - SPARK ARRESTER KIT
36 TRACTOR - MODEL NO. YTH2348 (96045003000), PRODUCT NO. 960 45 00-30 ENGINE 1 84 12 11 42 85 29 SPARK ARRESTER KIT 45 21 20 62 71 70 79 69 87 2 engine-tex_bs-2cyl_50 81 37 28 37 18 15 9 90 91 82 41 28 113 110 109 111
Page 37 - Engine Power Rating Information
37 TRACTOR - MODEL NO. YTH2348 (96045003000), PRODUCT NO. 960 45 00-30 ENGINE KEY PART NO. NO. DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below:Briggs & S...
Page 39 - SEAT ASSEMBLY
39 TRACTOR - MODEL NO. YTH2348 (96045003000), PRODUCT NO. 960 45 00-30 SEAT ASSEMBLY 1 532 42 40-68 Seat 2 532 18 01-66 Bracket Pivot Fender 3 532 14 06-75 Strap, Asm Fender 6 873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems 10 5...
Page 40 - MOWER DECK
40 TRACTOR - MODEL NO. YTH2348 (96045003000), PRODUCT NO. 960 45 00-30 MOWER DECK 241 242 47 7 50 46 32 33 31 30 1 33 48 52 43 54 97 33 49 39 185 46 46 6 21 122 114 98 31 32 25 26 24 27 194 113 17 21 49 187 190 188 190 187 120 117 116 189 21 18 13 14 15 22 20 11 8 29 48_Deck_tex_22_r1 12 16 19
Page 42 - MOWER LIFT
42 TRACTOR - MODEL NO. YTH2348 (96045003000), PRODUCT NO. 960 45 00-30 MOWER LIFT 7 3 87 10 88 2 89 90 87 98 97 97 91 lift-tex_3 91 89 87 89 87 2 532 42 20-27 Shaft Asm. Cross, Lift 3 532 19 52-31 Lever Asm., Lift 7 532 41 15-55 Grip, Lever 10 532 19 63-14 Spring Torsion 87 532 19 42-09 Pin Cotter 7...
Page 43 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION; WARNING: To avoid serious injury, operate your tractor up and
43 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes great...
Page 46 - Consumer Wheeled Warranty Chart 2010
46 Consumer Wheeled Warranty Chart 2010 Exhibit A Consumer (personal, household use only) Commercial (any commercial, professional, institutional, arigculutral, or income producing use, other than Rental Use) Rental (any rental usage) Riding Lawn Tractors: Frame, Chassis, Front Axle 5 Years NO W ARR...
