Page 2 - SAFETY RULES; Safe Operation Practices for Ride-On Mowers; WARNING
2 SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all...
Page 3 - SAFE HANDLING OF GASOLINE
3 SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers.• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back- ing. • Ne...
Page 4 - TABLE OF CONTENTS; PRODUCT SPECIFICATIONS; CONGRATULATIONS; CUSTOMER RESPONSIBILITIES
4 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBLY ................................................................. 5-8 OPERATION ..........
Page 5 - UNASSEMBLED PARTS; Slope Sheet; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; ASSEMBLY
5 UNASSEMBLED PARTS (2) Keys Slope Sheet Keys Mower (1) Wheel (5) Large Retainer Springs - 7/16 (2) Smaller Retainer Springs - 5/16 (1) Locknut 3/8-16 (1) Oil Drain Tube For Future Use (1) Shoulder Bolt Mower Front Wheel (1) Anti-Sway Bar (1) 3/4 O.D. Washers (1) 1-1/4 O.D. Washer (3) 1-3/16 O.D. Wa...
Page 6 - BEFORE REMOVING TRACTOR FROM
6 ASSEMBLY LABEL TO CHECK BATTERY (See Fig. 1) • Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of ...
Page 8 - MOWER DRIVE BELT INSTALLATION; CHECKLIST; BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE
8 ASSEMBLY E F H G J Fig. 11 M Fig. 12 • Install belt onto engine clutch pulley (M). IMPORTANT: Check belt for proper routing in all mower pulley grooves. • Engage belt tension rod (K) on locking bracket (L).• Raise attachment lift to highest position.• If necessary, adjust gauge wheels before op er...
Page 9 - OPERATION
9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW EN...
Page 10 - KNOW YOUR TRACTOR; SITION
10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the appl...
Page 11 - HOW TO USE YOUR TRAC TOR; TO MOVE FORWARD AND BACKWARD
11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spec...
Page 12 - TO OPERATE MOWER
12 OPERATION TO ADJUST GAUGE WHEELS (See Fig. 20) Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. F...
Page 13 - TO OPERATE ON HILLS; With engine running, turn ignition key counterclockwise; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
13 OPERATION ROS "ON" POSITION ENGINE "ON" POSITION (NORMAL OPERATING) 02828 TO OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or cha...
Page 14 - SERVICE REMINDER/HOUR METER; NOTE; TOWING CARTS AND OTHER AT TACH MENTS; RESERVE FUEL VALVE OPERATION
14 OPERATION SERVICE REMINDER/HOUR METER Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing. When service is required, the service reminder will flash for two hours. To service engine and mower, see the Maintenance sec...
Page 15 - PURGE TRANSMISSION; may be movement of the drive wheels.; MOWING TIPS; Always operate engine at full throttle when mow-
15 OPERATION PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is run ning. To ensure proper operation and performance, it is rec om- mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air i...
Page 16 - MAINTENANCE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; LUBRICATION CHART
16 MAINTENANCE T RAC T 0 R Inspect Muffler/Spark Arrester Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Engine Oil Level Clean Engine Cooling Fins Clean Air Screen 1 - Change more often when operating under a heavy load or in high am...
Page 17 - BATTERY; TRACTOR; BRAKE OPERATION; OPERATOR PRESENCE SYS TEM AND REVERSE OP-; BLADE CARE
17 MAINTENANCE Fig. 25 BATTERY Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recha...
Page 18 - TRANSAXLE COOLING; ENGINE; LUBRICATION; ENGINE OIL FILTER
18 MAINTENANCE V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to ensure proper cooling...
Page 19 - MUFFLER; CLEANING
19 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fibers. AIR FILTER Your engine will not run properly using a dirty air filter. Service air cleaner more ofte...
Page 20 - SERVICE AND ADJUSTMENTS; TO IN STALL MOWER
20 Fig. 30 SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST- MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all m...
Page 21 - TO LEVEL MOWER; your hands with gloves and/or wrap
21 SERVICE AND ADJUSTMENTS FRONT-TO-BACK ADJUSTMENT (See Figs. 33 & 34)IMPORTANT: Deck must be level side-to-side. To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. ...
Page 22 - TO REPLACE MOWER BLADE DRIVE BELT; CAUTION: Belt tension rod is spring; TO REPLACE MOTION DRIVE BELT
22 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 35) MOWER DRIVE BELT REMOVAL • Park tractor on a level surface. En gage parking brake. • Lower attachment lift control to its lowest position.• Disengage belt tension rod (K) from lock bracket (L). CAUTION: Belt tension rod is sp...
Page 23 - TO REMOVE WHEEL FOR REPAIRS
23 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS (See Fig. 37) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub...
Page 24 - TRANSMISSION; nals by allowing a wrench or any other
24 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may ...
Page 25 - STORAGE; WARNING: Never store the trac tor with; FUEL SYSTEM; ENGINE OIL; OTHER
25 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stori...
Page 26 - TROUBLESHOOTING POINTS
26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dir...
Page 28 - DECALS; All component dimensions given in U.S. inches; WHEELS AND TIRES
28 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY PART NO. NO. DESCRIPTION 6 2 1 3 11 4 10 5 9 8 7 wheel_art_1-vgt WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 17 16 16...
Page 29 - TES; SCHEMATIC
29 NO TES M FUSE STARTER SOLENOID BATTERY ELECTRIC CLUTCH CLUTCH/BRAKE (PEDAL UP) REVERSE SWITCH (NOT IN REVERSE) SEAT SWITCH (NOT OCCUPIED) SHORTING CONNECTOR CHASSIS HARNESS IGNITION UNIT HOUR METER REGULATOR CHASSIS HARNESS CONNECTOR (MATING SIDE) DASH HARNESS CONNECTOR (MATING SIDE) LIGHT SWITCH...
Page 30 - ELECTRICAL
30 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 ELECTRICAL 8 1 99 100 91 2 27 90 28 55 26 43 41 24 27 25 30 33 22 79 21 40 71 75 16 42 T22S 29 With 12V Outlet Option 59 103 46 45 0 60 AMPS 60 102 105 26 34
Page 31 - KEY PART
31 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 18 64-91 Battery Box 16 532 17 61-38 Switch Interlock 21 532 18 37-59 Harness Socket Light 22 532 00 41-52 Bulb, Li...
Page 32 - CHASSIS
32 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 CHASSIS CHASSISTEX?4%8ª'4ª(531? 234 234
Page 34 - DRIVE
34 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 DRIVE 56 64 188 17 161 35 184 167 160 42 221 29 159 159 15 $RIVETEX?+?PEDAL? 69 116 73 69 99 2 3 33 183 116 73 2 7 9 33 183 1 69 69 3 208 210 163 214 125 215 153 153 166 211 211 222 197 196 80 226 225 125 196 125 125 125 7 9 186...
Page 35 - Transaxle, TuffTorq K66 Y
35 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 DRIVE KEY PART NO. NO. DESCRIPTION 1 532426118 Transaxle, TuffTorq K66 Y (Internal Parts Not Available) 2 532 00 70-70 Key 3 532 00 75-63 Hardened Washer 7 532 19 98-37 Hub Asm. Wheel 9 532 14 00-80 Bolt Hub Wheel 15 819 13 13-1...
Page 37 - SEAT ASSEMBLY
37 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 SEAT ASSEMBLY 1 532 42 40-73 Seat 2 532 18 01-66 Bracket Pivot Fender 3 532 14 06-75 Strap, Asm Fender 6 873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems 10 ...
Page 39 - Engine Power Rating Information
39 KEY PART NO. NO. DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below:Briggs & Stratton 1-800-233-3723 1 - - - - - - Engine B&S Model No. 386777 2 532 ...
Page 40 - MOWER DECK
40 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 MOWER DECK 47 7 49 46 32 33 31 30 1 33 52 52 43 196 97 33 192 49 34 39 185 46 46 6 21 122 114 98 31 32 25 26 24 27 58 60 59 21 21 194 113 49 187 190 184 190 187 50 120 117 116 21 197 21 197 21 197 197 197 189 21 18 21 21 18 18 1...
Page 42 - MOWER LIFT
42 TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 MOWER LIFT 104 112 3 7 87 91 91 97 97 2 98 89 90 87 105 106 103 108 107 110 111 102 lift-tex_elec_1_r1 KEY PART NO. NO. DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY PART NO. NO. DESCRIPTIO...
Page 43 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION; WARNING: To avoid serious injury, operate your tractor up and
43 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes great...
Page 44 - EFFECTIVE JANU
RET AILER W ARRANTY POLICY & PR OCEDURE MANU AL EFFECTIVE JANU ARY 1, 2009 SECTION 1: LIMITED WARRANTY Husqvarna Professional Products, Inc (“Husqvarna”) warrants the original purchaser the Husqvarna branded product to which this warranty apply (the “Product”) that the Product shall be free from...
