Page 3 - Table of Contents
INTRODUCTION ............................................................................................................................... 2 Manual Accuracy ........................................................................................................................ 2Contact Info .........
Page 4 - INTRODUCTION; Contact Info; Manual Accuracy
-2- Model G1015 (Mfg. since 7/99) INTRODUCTION We stand behind our machines! If you have ques-tions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster. Grizzly T...
Page 5 - Identification
Model G1015 (Mfg. since 7/99) -3- Identification Figure 1. Model G1015 identification. Belt Quick Release Lever Tracking Adjustment Knob Sanding Platen Drive Wheel Adjustable Tool Rest Tilting Sanding Arm Push/Pull ON/OFF Button Idler Wheel Auxiliary Arbor To reduce your risk of serious injury, read...
Page 6 - MODEL G1015 KNIFE BELT SANDER / BUFFER; Machine Data Sheet
-4- Model G1015 (Mfg. since 7/99) The information contained herein is deemed accurate as of 6/23/2009 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G1015 MACHIN...
Page 8 - For Your Own Safety, Read Instruction; NOTICE; Safety Instructions for Machinery
-6- Model G1015 (Mfg. since 7/99) ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always dis...
Page 10 - Additional Safety for Sander/Buffers
-8- Model G1015 (Mfg. since 7/99) Serious injury or death can occur from fingers, clothing, jewelry, or hair getting entangled in rotating disc, belt, spindle or other moving components. Abrasion injuries can occur from touching moving sandpaper with bare skin. Workpieces thrown by sanding surface c...
Page 11 - SECTION 2: POWER SUPPLY
Model G1015 (Mfg. since 7/99) -9- Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution,...
Page 14 - Inventory
-12- Model G1015 (Mfg. since 7/99) Inventory Inventory: (Figure 3) Qty A. Motor Assembly .......................................... 1 B. Sanding Belt 2" x 72", 100G ....................... 1 C. Pivot Arm Mounting Bracket ....................... 1 D. Sanding Arm Assembly ........................
Page 15 - Hardware Recognition Chart
Model G1015 (Mfg. since 7/99) -13- 5mm Hardware Recognition Chart
Page 16 - Cleanup
-14- Model G1015 (Mfg. since 7/99) The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleanin...
Page 17 - Site Considerations
Model G1015 (Mfg. since 7/99) -15- Site Considerations Figure 5. Minimum working clearances. 29 1 ⁄ 2 9 1 ⁄ 2 Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipm...
Page 21 - Test Run
Model G1015 (Mfg. since 7/99) -19- 16. Remove the three cap screws and flat wash- ers that hold the two pieces of the tool rest support assembly together. 17. Mount the first tool rest support that is flat on both sides to the back of the arm bracket with the 5 ⁄ 16 "-18 x 3 ⁄ 4 " cap screw ...
Page 22 - SECTION 4: OPERATIONS; Operation Overview
-20- Model G1015 (Mfg. since 7/99) SECTION 4: OPERATIONS Operation Overview The Model G1015 is a versatile machine that can perform a number of different tasks. The follow-ing overview gives you the basic process that happens during a sanding operation. Familiarize yourself with this process to bett...
Page 23 - Sanding Belt
Model G1015 (Mfg. since 7/99) -21- Sanding Belt The Model G1015 accepts sanding belts that are 2" wide and 72"–76" in length. Note: If you use the optional Model G9242 10" drive wheel, you need to use a sanding belt that is longer than the included 72" belt. To ensure a safe oper...
Page 25 - Belt Sanding
Model G1015 (Mfg. since 7/99) -23- Belt Sanding The sanding belt is used to sand wood or metal. We recommend using aluminum oxide sanding belts for wood and silicon carbide for metal. Refer to Accessories on Page 24 for options from Grizzly. Always be sure the sanding belt is properly installed, ten...
Page 27 - SECTION 5: ACCESSORIES
Model G1015 (Mfg. since 7/99) -25- SECTION 5: ACCESSORIES ACCESSORIES Sanding Belts for the Model G1015, 2" x 72" G2744—Aluminum Oxide, 60 Grit G2745—Aluminum Oxide, 100 Grit G2746—Aluminum Oxide, 150 Grit G2747—Aluminum Oxide, 220 Grit G4872—Silicon Carbide, 80 Grit G4873—Silicon Carbide, 1...
Page 28 - SECTION 6: MAINTENANCE; Schedule
-26- Model G1015 (Mfg. since 7/99) SECTION 6: MAINTENANCE For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check:• Loose mounting bolts. • Damaged or worn sanding belt. • Worn or damaged wires. • Any other...
Page 29 - Troubleshooting
Model G1015 (Mfg. since 7/99) -27- Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: SERVICE...
Page 31 - Wiring Safety Instructions
Model G1015 (Mfg. since 7/99) -29- These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-es to the electrical systems of future machines. Study this section carefully. If there are differences between your machine and what is shown in this section,...
Page 32 - Wiring Diagram
-30- Model G1015 (Mfg. since 7/99) READ ELECTRICAL SAFETY ON PAGE 28! Wiring Diagram wiring diagram Motor ON/OFF Button Ground 110V NEMA 5-15 Plug (As Recommended) Ground Hot Neutral Start Capacitor 400M 125V Figure 33. Electrical wiring.
Page 34 - Sanding Assembly Breakdown
-32- Model G1015 (Mfg. since 7/99) Sanding Assembly Breakdown 81 78 79 81 80 86 83 75A 37 36A 33C (Mfg. Since 7/99) 33B (Mfg. 12/95–6/99) 37 81 81 74 76 76 81 42A 41A 40 39A 82 73 30 84 32A 34 81 81 34 35 35 52A 54 53A 46A 51 47 68 66 50 65 57 56A 62A 63 43 44 51 48 55A 59 49 58A 64 67 69 45 77 45 6...
Page 35 - Sanding Assembly Parts List
Model G1015 (Mfg. since 7/99) -33- Sanding Assembly Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 29 P1015029 WHEEL FLANGE 73.2 X 16.1 X 2.8MM 59 PCAP07 CAP SCREW 5/16-18 X 3/4 30 PN03 HEX NUT 3/4-16 60 PSS10 SET SCREW 1/4-20 X 5/8 32A P1015032A PIVOT ARM MOUNTING BRACKET 61 PN05 HEX NUT ...
Page 36 - Machine Labels
-34- Model G1015 (Mfg. since 7/99) 101 102 103 104 105 106 107 108 102 Machine Labels Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes un...
Page 37 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
