Page 2 - Safety Label Placement
Safety Label Placement The safety labels on this machine warn and indicate how to protect the operator or bystander from machine hazards. The machine owner MUST maintain the original label location and readability. If a label is removed or becomes unreadable, REPLACE the label before using the machi...
Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .....................................................................................................................................
Page 5 - Foreword; INTRODUCTION; Contact Info
G0459 12" Drum Sander -3- If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts reque...
Page 6 - Machine Data Sheet
-4- G0459 12" Drum Sander ������������������������������������������������������������������������������������������ ������������ ��������������� ������������ ����� ���������������������������������������������������������������������������������������������������������������� ����������� ������...
Page 7 - Identification
G0459 12" Drum Sander -5- H Figure 1. Front view, Model G0459. A. Top Cover B. Cover Lock Knob C. Dust Port D. Handle E. Crank Handle F. Depth Scale G. Drum Sander Frame H. ON/OFF Switch I. Variable Speed Control J. Conveyor Belt Identification G F E D C B A J I
Page 8 - NOTICE; Safety Instructions for Machinery
-6- G0459 12" Drum Sander 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to ...
Page 10 - Additional Safety for Drum Sanders
-8- G0459 12" Drum Sander Additional Safety for Drum Sanders 6. DUST COLLECTION SYSTEM . Never operate the sander without an adequate dust collection system in place and run-ning. 7. BE ATTENTIVE . Never leave the machine running unattended. 8. REPLACING SANDING PAPER . Replace sanding paper whe...
Page 11 - SECTION 2: CIRCUIT REQUIREMENTS
G0459 12" Drum Sander -9- Figure 2. Typical type 5-15 plug and receptacle. Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. 110V Operation A...
Page 12 - Unpacking; Items Needed for
-10- G0459 12" Drum Sander The Model G0459 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible...
Page 13 - Inventory; Site Considerations
G0459 12" Drum Sander -11- Inventory After all the parts have been removed from the two boxes, you should have the following items: Box 1: (Figure 3) Qty A. Drum Sander .............................................. 1 B. Crank Handle ............................................. 1 C. 2 1 ⁄ 2 ...
Page 16 - Test Run; Recommended
-14- G0459 12" Drum Sander Test Run Now that the machine is connected to the power source, it is important to perform a test run to make sure all the controls are working properly. Before starting the sander, make sure you have performed the preceding assembly and adjustment instructions, and yo...
Page 17 - Operation Safety; SECTION 4: OPERATIONS
G0459 12" Drum Sander -15- Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machinery and cause ser...
Page 18 - Depth of Cut
-16- G0459 12" Drum Sander Variable Speed The variable speed knob allows you to increase the feed rate from 0–15 FPM. The correct speed to use depends on the type of stock you are using (hardwood vs. softwood) and the stage of finish you are at with that workpiece. As a general rule, a slower fe...
Page 19 - Sanding
G0459 12" Drum Sander -17- DO NOT sand more than one board at a time. Minor variations in thickness can cause one board to be propelled by the rapidly spinning sanding drum and ejected from the machine. NEVER stand directly in front of the outfeed area of the machine. Failure to do so could resu...
Page 20 - Paper Replacement; Choosing Sandpaper
-18- G0459 12" Drum Sander Paper Replacement Figure 12. Sandpaper ends taped on Model G0459. 4. Use the old sandpaper as a pattern to cut out the new sandpaper, or use the pattern in Figure 11 , to cut the sandpaper to the nec- essary shape. Figure 11. Sandpaper pattern. ��� ��� � � � � ��� � � ...
Page 21 - SECTION 5: ACCESSORIES
G0459 12" Drum Sander -19- SECTION 5: ACCESSORIES PRO-STICK ® Sanding Pad Extend the life of your sandpaper! Just feed this crepe-rubber cleaning pad through your drum sander to remove dust build-up from the sandpa-per without damage. Size Model 12" X 15" X 3 ⁄ 4 " .....................
Page 23 - SECTION 6: MAINTENANCE; Schedule
G0459 12" Drum Sander -21- Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. The chain should be lubricated periodically with a light machine oil. Motor bearings need no lubri-cation. Use only adequate lubrication. T...
Page 25 - Troubleshooting
G0459 12" Drum Sander -23- SECTION 7: SERVICE Symptom Possible Cause Possible Solution Machine does not start or a breaker trips. 1. Plug or receptacle is at fault or wired incor- rectly. 2. Start capacitor is faulty. 3. Motor connection is wired incorrectly.4. Power supply is faulty, or is swit...
Page 28 - Gauge Blocks
-26- G0459 12" Drum Sander Tools Needed: Qty Hex Wrench 6mm .............................................. 1Wrench 12mm ................................................... 1Straightedge ...................................................... 1Ruler ...................................................
Page 30 - Conveyor Tensioning
-28- G0459 12" Drum Sander Tools Needed: Qty Wrench 19mm ................................................... 1Phillips Head Screwdriver #2 ............................ 1 Tensioning The conveyor may slightly stretch with continued use and will eventually need to be tensioned. This is most obvious...
Page 31 - Drum Adjustments
G0459 12" Drum Sander -29- Tools Needed: Qty Hex Wrench 4mm .............................................. 1Wrench 19mm ................................................... 1Wrench 10mm ................................................... 1Socket 14mm .................................................
Page 34 - Scale Pointer
-32- G0459 12" Drum Sander Note : You may open the side covers to gain better access for the following adjustments. This is not required. 6. Turn a lower adjustment bolt on one side of a pressure roller clockwise to lower that end of the pressure roller until it touches the gauge block. 7. Repea...
Page 35 - Table Lift Screws
G0459 12" Drum Sander -33- 5. Loosen the chain by loosening the hex nut on the bottom of the idler roller sprocket shown in Figure 38 . Figure 37. Marking sprocket tooth and chain. Tools Needed: Qty Hex Wrench 6mm .............................................. 1Wrench/Socket 12mm ..................
Page 36 - Conveyor Belt
-34- G0459 12" Drum Sander Tools Needed: Qty Hex Wrench 6mm .............................................. 1Wrench/Socket 19mm ....................................... 1Wrenches/Sockets 14mm ................................. 2Wrench/Socket 12mm ....................................... 1Wrench 10mm...
Page 41 - Electrical Components
G0459 12" Drum Sander -39- Electrical Components Variable Speed Control, Circuit Board Feed Motor Switch Box Wiring Motor Wiring Capacitor Variable Speed Wires Circuit Board Feed MotorWires Drum Motor Wires Feed MotorWires Switch Box Switch Red (Neutral) Red Drum Motor Red Black (L1) Variable Sp...
Page 42 - Wiring Diagram
-40- G0459 12" Drum Sander ������ ����� ����� ����� ����� ��� ����� ����� ����� ��������� ����� ������ ������������� ��������� ����� ������� ���������� ��������� ���������� ������������� ����� ������������ ����� ������������������ ��������������� ��� ����� ����� ����� ��� ���������������� Wiring...
Page 43 - Frame Parts Breakdown
G0459 12" Drum Sander -41- 1 2 3 4 4 5 5 6 6 6 9 10 12 13 14 15 16 17 17 18 19 20 21 22 24 28 29 29 29 29 31 32 33 34 40 46 54 57 59 100 101 103 104 107 108 109 112 113 114 115 117 118 119 119 11 29 29 8-1 5-1 8-1 8-7 8-7 8-7 8-4 8-3 8-5 8-2 8-7 7-1 7-1 7-2 7-2 8-6 8-6 24 20-1 57 29 209 209-1 57...
Page 44 - Drum and Conveyor Parts Breakdown
-42- G0459 12" Drum Sander 92-1 92 27 82 81 85 86 74 73 88 98 70 73 74 88 27 81 85 86 86 85 82 17 94 42 71 70 73 74 88 88 23 89 89-1 90 89-1 89 26 25 25 86 85 74 73 52 69 65-1 66 64 74 57 74 64 61 60 51 50-1 58 35 36 35 57 7980 77 60 61 50-2 58 51-1 65 102 64 74 6 3749 58 61 60 49-1 51-1 38 58 3...
Page 45 - Parts List
G0459 12" Drum Sander -43- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0459001 FRAME 34 PN02 HEX NUT 5/16-18 2 PN02 HEX NUT 5/16-18 35 PN03 HEX NUT 3/4-16 3 PW07 FLAT WASHER 5/16 36 P0459036 TABLE FRAME 4 P0459004 SIDE PANEL 37 PW06 FLAT WASHER 1/4 5 P0459005 HANDLE 38 P0459038 CONVEYOR MOT...
Page 48 - WARRANTY AND RETURNS
-46- G0459 12" Drum Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or la...
Page 49 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 52 - Call Today For A; FREE; Full Color Catalog
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