Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .....................................................................................................................................
Page 4 - INTRODUCTION; Contact Info; Manual Accuracy
-2- G0489 Metalworking Sander INTRODUCTION Contact Info We stand behind our machines! If you have ques-tions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster. ...
Page 5 - METALWORKING SANDER
G0489 Metalworking Sander -3- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET Design Type ..................................................................................................... Floor Model Product Dimensions: Height ..........
Page 6 - Identification
-4- G0489 Metalworking Sander Figure 1. Machine Identification. A. Spark Trap B. Eye Shield C. Tool/Work Rests D. Belt Tracking Adjustment Knob E. Belt Tension Release Lever F. ON/OFF Switch Identification A I G F E D C B C J K L H G. Angle Adjustment Lever H. Dust Port I. Belt Guards Long & Sho...
Page 7 - For Your Own Safety, Read Instruction; NOTICE; Safety Instructions for Machinery
G0489 Metalworking Sander -5- ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconn...
Page 9 - Additional Safety for Belt Sanders
G0489 Metalworking Sander -7- Additional Safety for Belt Sanders 8. FEEDING STOCK. Firmly grasp the workpiece in both hands and ease it into the machine using light pressure. DO NOT jam the workpiece into the machine during operation. Feed the workpiece against the direction of rotation. DO NOT sand...
Page 10 - SECTION 2: CIRCUIT REQUIREMENTS; Amperage Draw; Connection Type
-8- G0489 Metalworking Sander Serious personal injury could occur if you connect your machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. 220 3-Phase SECTION 2: CIRCUIT REQUIREMENTS Amperage Draw The Mo...
Page 12 - Unpacking
-10- G0489 Metalworking Sander Wear safety glasses dur- ing the entire set up pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Set Up Safety SECTION 3: SET ...
Page 13 - Inventory
G0489 Metalworking Sander -11- Inventory After all the parts have been removed from the two boxes, you should have the following items: Box 1: (Figures 4, & 5) Qty A. Metalworking Sander .................................. 1 B. Spark Trap .................................................. 1 C. Re...
Page 14 - Floor Load; Working Clearances; Site Considerations
-12- G0489 Metalworking Sander Figure 6. Minimum working clearances. Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some floors may require additional reinforcement to support both the machine and operator. Working Clearances Consider existing...
Page 15 - Bolting to Concrete Floors; Mounting to Shop; Using Machine Mounts
G0489 Metalworking Sander -13- Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included. Generally, you can either bolt your machine to the floor or mount it on machine mou...
Page 18 - SECTION 4: OPERATIONS; Angle Adjustment
-16- G0489 Metalworking Sander Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machinery and cause ser...
Page 19 - Grinding Tips; Belt Tracking
G0489 Metalworking Sander -17- Grinding Tips • When grinding against the contact wheel, make sure the belt guard is closed. • Hold work piece securely with both hands. Use the rests when possible to support the workpiece. • The workpiece will get hot as you continue to grind. Cool the workpiece freq...
Page 20 - Changing the Belt; SECTION 5: MAINTENANCE; Schedule
-18- G0489 Metalworking Sander Figure 18. Belt replacement. Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Changing the belt on the Model G0489 is quick and easy. To change the belt: 1. DISCONNECT THE SANDER FROM THE ...
Page 21 - Electrical Components & Wiring Diagram
G0489 Metalworking Sander -19- BLACK ............... BLUE .................... GREEN ............... RED .................... BROWN ............... B B B B B G G G G Bl Bl Bl Bl Bl R R Br Br Br Br Br COLOR KEY G 15-15P G W Z X Electrical Components & Wiring Diagram Motor Switch
Page 25 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...