Page 3 - Table of Contents
Table of Contents INTRODuCTION ............................................... 2 Manual accuracy ........................................... 2Contact info.................................................... 2Machine data sheet ...................................... 3Machine data sheet .................
Page 4 - INTRODuCTION; Manual Accuracy; Contact Info; Machine Description
-2- Model G0538 (Mfg. Since 12/09) INTRODuCTION We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make an occasiona...
Page 5 - Machine Data Sheet
Model G0538 (Mfg. Since 12/09) -3- The information contained herein is deemed accurate as of 8/1/2013 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0538 MACHIN...
Page 7 - Identification
Model G0538 (Mfg. Since 12/09) -5- figure 1. identification. A. spindle b. table C. sanding sleeve D. spindle Washer E. throat plate f. sander Body G. accessory storage area h. oN⁄oFF paddle switch with lockout Key I. 5-15 plug and power Cable J. 2 1 ⁄ 2 " dust port (not shown) Identification a ...
Page 8 - For Your Own Safety, Read Instruction; NOTICE; Safety Instructions for Machinery
-6- Model G0538 (Mfg. Since 12/09) ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always di...
Page 10 - Additional Safety for Spindle Sanders
-8- Model G0538 (Mfg. Since 12/09) Additional Safety for Spindle Sanders fEED RATE. Never jam a workpiece against the sanding surface. Firmly hold the workpiece and ease it against the spindle using light pressure. AvOIDING ENTANGLEMENT. Keep loose cloth-ing articles such as sleeves, belts or jewelr...
Page 11 - SECTION 2: POWER SuPPLy
Model G0538 (Mfg. Since 12/09) -9- SECTION 2: POWER SuPPLy Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize t...
Page 13 - Needed for Setup
Model G0538 (Mfg. Since 12/09) -11- SECTION 3: SET uP the following are needed to complete the setup process, but are not included with your machine. Description Qty• safety glasses (for each person) ............... 1 • dust Collection system .............................. 1 • 2 1 ⁄ 2 " dust hos...
Page 14 - Inventory
-12- Model G0538 (Mfg. Since 12/09) figure 4. pre-installed Components. figure 3. inventory. Inventory Inventory (figure 3) Qty A. sander unit ................................................ 1 b. sander unit Base plate .............................. 1 C. sanding sleeve and drum 3" ................
Page 15 - base Attachment; Mounting
Model G0538 (Mfg. Since 12/09) -13- base Attachment the metal base plate needs to be attached to the spindle sander before use. Components and hardware Needed: Qty tap screw M4-0.7 x 12...................................... 4sander Base plate ............................................ 1 To attach ...
Page 16 - SECTION 4: OPERATIONS; Switch ⁄ Safety Key
-14- Model G0538 (Mfg. Since 12/09) using this machine pro- duces dust which may cause allergic reactions and respiratory prob- lems. Protect yourself by wearing safety glasses and a respirator dur- ing the entire operation process. DO NOT wear gloves while operating this machine as they can be caug...
Page 17 - Sanding
Model G0538 (Mfg. Since 12/09) -15- figure 8. loosening the spindle hex nut. 3. remove the hex nut, upper spindle washer, sanding sleeve, sanding drum, and throat plate. lift and remove the throat plate using the shaft of a small screwdriver. 4. Clean the throat plate and lower spindle washer areas ...
Page 18 - SECTION 5: ACCESSORIES
-16- Model G0538 (Mfg. Since 12/09) h5430-h5459 Sanding Sleevesgrizzly stocks a wide variety of aluminum oxide sanding sleeves of varying sizes and grits. all our 4½" long sanding sleeves are available in 60 to 150 grit and from ½ " to 3" in diameter, and come in packs of three. MODEL SI...
Page 19 - SECTION 6: MAINTENANCE; Schedule
Model G0538 (Mfg. Since 12/09) -17- Cleaning the Model g0538 is relatively easy. Follow the Sleeve Installation instructions on Page 15, taking special care to clean every area thoroughly. however, sawdust and other particles can also work their way under the rotation mark plate. to clean under the ...
Page 20 - Troubleshooting
-18- Model G0538 (Mfg. Since 12/09) Sanding Operations Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial nu...
Page 21 - Wiring Safety Instructions
Model G0538 (Mfg. Since 12/09) -19- SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before ...
Page 22 - Wiring Diagram
-20- Model G0538 (Mfg. Since 12/09) READ ELECTRICAL SAFETY ON PAGE 19! 110 VOLT MOTOR TO 110 VOLT POWER SUPPLY GREEN/GROUND BLACK BLACK RED WHITE WHITE SWITCH CAPACITOR The motor wiring shown here is current at the time of printing, but it may not match your machine. Always use the wiring diagram in...
Page 23 - Parts breakdown
Model G0538 (Mfg. Since 12/09) -21- 1 2 3 4-3 5 6 7 8 9 10 11 12 13 14 15 16 17 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 53 55 56 57 58 59 55 54 57 60 61 62 63 64 65 66 67 68 70 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 33 35 36 74 75 76 4-1 71 72 73 4-2 4-4 4-5 4-6 69 Parts break...
Page 24 - Parts List
-22- Model G0538 (Mfg. Since 12/09) REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PN03M HEX NUT M8-1.25 37 P0538037 BRACING WHEEL AXLE 2 P0538002 SPINDLE WASHER 8 X 24 X 2 38 PHTEK20M TAP SCREW M5 X 14 3 P0538003 SANDING SLEEVE 1" X 4-1/2" 39 P0538039 BRACING WHEEL BASE 4-1 P0538004-1 SAND...
Page 25 - WARRANTY CARD
Model G0538 (Mfg. Since 12/09) -23- C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zi...
