Page 2 - WARNING; • Crystalline silica from bricks, cement, and other
WARNING Some dust created by power sanding, sawing, grind-ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline...
Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .....................................................................................................................................
Page 5 - Foreword; INTRODUCTION; Contact Info
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -3- If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questio...
Page 7 - Internal Features
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -5- Internal Features A. Belt Tension Knob B. Platen Adjustment Lever C. Platen Adjustment Lock Lever D. Lock Post Release Lever E. Tracking Adjustment Knob Figure 4. Inside the left access door. F. Upper Roller G. Airflow Adjustment Knob H. Speed Control A...
Page 12 - NOTICE; Safety Instructions for Machinery
-10- G0445/G0582/G9962Z/9962ZX Wide Belt Sander 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective...
Page 14 - Additional Safety for Wide Belt Sanders
-12- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Additional Safety for Wide Belt Sanders 1. INFEED/OUTFEED AREA. When feeding the workpiece into the machine, keep clear of kickback path. 2. WORKPIECE FEEDING. Never force the workpiece into the sander, and feed only one workpiece at a time. 3. CLOTHIN...
Page 15 - Connection; REQUIREMENTS; Extension Cords
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -13- The following list outlines the electrical phase and voltage required to operate the various sander models, as well as the amperage draw of their motors. Note: If you do not have three-phase power available, you will have to install a phase converter s...
Page 17 - Site Considerations; Clean Up
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -15- Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some shop floors may require additional reinforcement to support both the machine and operator. Working Clearance Working cleara...
Page 18 - Beginning Assembly
-16- G0445/G0582/G9962Z/9962ZX Wide Belt Sander To install the air line: 1. Connect the hose from your air compressor to the air inlet ( Figure 9 ) on the regulator. Air Inlet Air ON/OFF Lever (Open Position) Regulator Knob 2. Move the red handle on the regulator to the open position (parallel with ...
Page 19 - Dust Collection; Inventory
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -17- Figure 11. Regulator knob. Dust Collection Figure 12. Typical three-port configuration. An efficient and clean dust collection system is essential to the proper function of the sander. Ensuring a healthy work environment is also dependent upon cleaning...
Page 20 - Sanding Belt
-18- G0445/G0582/G9962Z/9962ZX Wide Belt Sander To install the sanding belt: 1. DISCONNECT THE SANDER FROM THE POWER SOURCE! 2. De-activate the belt tension piston by turning the belt tension knob ( Figure 13 ). 3. Remove the lock post release lever ( Figure 13 ) by turning it counterclockwise 1 ⁄ 2...
Page 21 - Pressure Roller Test; Start Up
Pressure Roller Test It is absolutely essential to keep the pres- sure rollers set below the level of the sand- ing roller. If the pressure rollers are even, or higher than the sanding roller, the wood WILL be propelled from the sander at a high rate of speed. This situation could cause serious kick...
Page 23 - SECTION 4: OPERATIONS
Choosing Sandpaper Operation Safety Your safety is important! Please follow the warnings below during this entire section: The grit you choose will depend on the type of work, the species of wood and the stage of finish-ing. Below is a chart that groups abrasives into different categories and shows ...
Page 24 - Table Movement; Adjusting Feed Rate
-22- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Table Movement Table height can be adjusted manually or with the digital key pad and motor (see Figure 15 ). Manual Table Movement: Turn the handwheel located under the front of the infeed table for manual table positioning. Motorized Table Moveme nt: ...
Page 25 - Amp Draw Meter
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -23- Amp Draw Meter The amperage draw meter ( Figure 17 ) is located above the control panel. Use the meter to monitor the amperage draw on the machine while per- forming sanding operati ons. As a general rule, always start with a small load and work your w...
Page 26 - Sanding Workpiece; Platen Adjustment
-24- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Sanding Workpiece Typically, no more than 0.5mm (approx. 1 ⁄ 64 ") of material is removed during each pass. Attempts to remove too much material can cause jamming, wood burning, rapid paper wear or tearing, poor finish, short motor life. Make sure ...
Page 27 - SECTION 5: ACCESSORIES
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -25- Figure 20. Sanding belt cleaning pad. H2845 Cleaning Pads Cleaning pads are the perfect accessory for wide belt sanders. Simply set the conveyor table to height and feed the pad through to “unload” a dirty sanding belt. Regular cleaning greatly increas...
Page 28 - General; SECTION 6: MAINTENANCE; Schedule
-26- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Disconnect power to the machine when perform- ing maintenance, assem- bly or adjustments. Failure to do this may result in serious person- al injury. Weekly Grease the grease fittings located on the feed belt roller axles and the sanding belt roller ax...
Page 29 - Dust and Water; Sanding Belts; Air System
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -27- Figure 21. Water trap on the regulator. Dust and Water Traps There are two traps on this wide belt sander. One water trap is attached to the bottom of the air regulator, and the other trap is attached on the air diaphragm assembly. Cleaning is easy, wi...
Page 30 - Table Calibration; Platen Service
-28- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Table Calibration Use the first board fed through the sander to test the accuracy of the digital thickness gauge. To calibrate the digital thickness scale: 1. Using a properly set-up planer, plane a board to uniform thickness. 2. Lower the sander table...
Page 31 - Brake Service
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -29- Tools Needed: Qty 14mm Open End Wrench .................................. 1Small Snap Ring Pliers ..................................... 16mm Hex Wrench .............................................. 1#2 Phillips Screwdriver ...............................
Page 32 - Oscillation Timing
-30- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Oscillation Timing When the oscillation is correctly adjusted, the sanding belt oscillates to the left and to the right at the same speed. If the sanding belt makes contact with a limit switch, as shown in Figure 25 , the emergency braking system will ...
Page 34 - Oscillation Speed
-32- G0445/G0582/G9962Z/9962ZX Wide Belt Sander NOTICE The table has been adjusted at the fac-tory and should require no further attention. However, we recommend verifying that it is parallel with the sanding roller. The oscillation speed of the sanding belt is adjustable. Different oscillating spee...
Page 35 - Pressure Rollers
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -33- To adjust the table parallelism: 1. Pass a 24" wide board through the sander until the entire surface of the board is mak- ing contact with the sanding belt. 2. Measure the thickness of the board at vari-ous points around the edge. 3. If there is a...
Page 37 - Air System Diagram
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -35- I. Oscillation Timing Piston and Diaphragm Assy. J. Oscillation Speed Control Piston K. Belt Tension Control Piston L. Belt Tension Control Switch M. Emergency Stop Button Switch N . Emergency Stop Push Brake Switch O. Left Belt Limit Switch P. Right B...
Page 38 - Conveyor Belt
-36- G0445/G0582/G9962Z/9962ZX Wide Belt Sander 7. Insert the 2x4' wooden studs under the table for support, and with help, lift the table slightly and move it out of the rear of the machine. 8. Disconnect the limit switch, remove all mount- ing screws, and remove the emergency stop push-panel assem...
Page 40 - Feed Belt Tension
-38- G0445/G0582/G9962Z/9962ZX Wide Belt Sander NOTICE Adjust the feed belt tension before adjusting the feed belt tracking. Feed Belt Tension Feed Belt Tracking To adjust the feed belt tracking: 1. Turn the feed belt ON . 2. If the feed belt is tracking to the right side of the table, turn the righ...
Page 41 - Maintenance Log
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -39- Maintenance Performed Approximate Hours Of Use Maintenance Log Date
Page 42 - Troubleshooting
-40- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Troubleshooting SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir-cuit). Machine slows when oper-ating. Loud, repetitious noise com-ing from machin...
Page 44 - Control Panel Electrical Diagram
-42- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Control Panel Electrical Diagram (G0445/G0582/G9962Z/9962ZX) ���������������������� ������������� �������� ����������� ������ ��������� ����������� ������ ������ ���� �������� ���������� ������ ��������� ����� ������ ��������� ��������� ������ ��������...
Page 45 - Control Panel Component Locations
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -43- Control Panel Component Locations (G0445/G0582/G9962Z/9962ZX) Sanding Belt STOP Button Conveyor Belt STOP Button Emergency Stop Button Sanding Belt START Button Conveyor Belt START Button Power Lamp Digital Amp Draw Meter Digital Panel
Page 47 - Wiring Box Components
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -45- Wiring Box Components (G0445/G0582/G9962ZX) Conveyor Motor Contactor Emergency Brake Contactor UP/DOWN Table Motor Contactors Conveyor Motor Overload Relay 220V Single- Phase Power Supply Junction Block Sanding Motor Contactor Sanding Motor Overload Re...
Page 50 - General Electrical Diagram
-48- G0445/G0582/G9962Z/9962ZX Wide Belt Sander M1 R U S V 3 A W L 12 SOL 13 F R 20 21 R F 17 19 16 18 LS LS LS1 OL1 M1 GL STOP START M1 8 9 7 6 A 5 LS2 LS3 LS4 P O WE R S OURCE B RA K E T A B L E L I F T I NG & LOWE RI NG R U S V U V 3 2 S A NDI NG B E L T CONV E Y OR B E L T R Em ergenc y St o...
Page 52 - Tool Box and Accessories Diagram
-50- G0445/G0582/G9962Z/9962ZX Wide Belt Sander 1 2 4 7 3 13 9 8 6 5 12 11 10 Tool Box and Accessories Diagram
Page 53 - Tool Box and Accessories Parts List
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -51- Tool Box and Accessories Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH29330001 PLATEN REMOVAL TOOL 7 P0582007 SANDING BELT (#100, 75" LONG) (G0445/G0582) (G0445/G0582) 2 P9962Z0002 LIMIT SWITCH ROD 7 P0582009 SANDING BELT (#180, 75&...
Page 54 - Sanding Motor System Diagram
-52- G0445/G0582/G9962Z/9962ZX Wide Belt Sander ������� ������� Sanding Motor System Diagram
Page 55 - Sanding Motor System Parts List
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -53- REF PART # DESCRIPTION REF PART # DESCRIPTION 1101 P9962Z1101 MACHINE FRAME 1121 P9962Z1121 BRAKE BRACKET 1102 P9962Z1102 MOTOR BASE 1122 PW02 FLAT WASHER 3/8 1103 P9962Z1103 MOTOR BASE HINGE 1123 PB21 HEX BOLT 3/8-16 x 3/4 1104 PN13 HEX NUT 1/2-13 112...
Page 56 - Table Lift System Diagram
-54- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Table Lift System Diagram
Page 57 - Table Lift System Parts List
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -55- Table Lift System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2101 P9962Z2101 ELEVATION SCREW 2321 P9962Z2321 HANDWHEEL 2102 PB03 HEX BOLT 5/16-18 X 1 2322 P9962Z2322 MOTOR BASE 2103 PW07 FLAT WASHER 5/16 2323 PB31 HEX BOLT 1/4-20 X 1 2104...
Page 58 - Conveyor System Diagram
-56- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Conveyor System Diagram
Page 59 - Conveyor System Parts List
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -57- Conveyor System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 3101 P9962Z3101 CONVEYOR TABLE 3123-2 P9962ZX3123-2 FAN COVER 3102 P9962Z3102 CONVEYOR BELT (G9962ZX/G0582/G0445) 3103 P9962Z3103 GEARBOX FIX PLATE 3124 PLW06M LOCK WASHER 10MM 31...
Page 61 - Feed, Drum, and Pressure Roller Parts List
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -59- Feed, Drum, and Pressure Roller Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 4101 P05824101 PISTON SLIDE RAIL (G0582) 4205 PSS07 SETSCREW 1/4-20 X 1/2 4102 P05824102 PISTON BRACKET (G0582) 4301 P9962Z4301 PISTON ROD 4103 P9962Z4103 COMPRESS...
Page 62 - Sanding Drum and Platen System Diagram
-60- G0445/G0582/G9962Z/9962ZX Wide Belt Sander ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ��...
Page 63 - Sanding Drum, and Platen System Parts List
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -61- Sanding Drum, and Platen System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 5104 P9962Z5104 BEARING UCC206 5314 P05825314 BRACKET SHAFT (G0582/G0445) 5107 PK11 KEY 5/16 X 5/16 X 1-3/16 5315 PSB16 CAP SCREW 3/8-16 X 3/4 5108 PLW01 LOCK WASH...
Page 64 - Upper Roller System Diagram
-62- G0445/G0582/G9962Z/9962ZX Wide Belt Sander ���� ���� ���� ���� ���� ���� ���� ������ ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ...
Page 65 - Upper Roller System Parts List
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -63- Upper Roller System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 6101 P04456101 SQUARE FRAME (G0445) 6132 PB07 HEX BOLT 5/16-18 X 3/4 6101 P9962Z6101 SQUARE FRAME 6133 PS08 PHLP HD SCR 10-24 X 3/4 (G9962Z/G9962ZX/G0582) 6134 PN07 HEX NUT #1...
Page 66 - Cabinet Assembly Diagram
-64- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Cabinet Assembly Diagram
Page 67 - Cabinet Assembly Parts List
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -65- Cabinet Assembly Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 7101 P9962Z7101 UPPER FRAME COVER 7105 P9962Z7105 RIGHT DOOR, UPPER FRAME (G9962Z/G9962ZX) (G9962Z/G9962ZX) 7101 P04457101 UPPER FRAME COVER (G0445) 7105 P05827105 RIGHT DOOR, UP...
Page 68 - Main Electrical Panel and Controls Diagram
-66- G0445/G0582/G9962Z/9962ZX Wide Belt Sander G9962Z G9962ZXG0445G0582 8104 8107 8133 8113 8116 8106 8128-1 8109 8117 8111 8132 8115 8112, 220V 8118 8129-1 8110 8129-2 8131 8108 8128-2 8130 8121 8120 8119 8123 8122 8122 8124 8103 8102 8101 8126A 8114, 220V 8135, 440V 8136, 440V 8105 8104 8113 8116...
Page 69 - Main Electrical Panel and Controls Parts List
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -67- REF PART # DESCRIPTION REF PART # DESCRIPTION 8101 P9962Z8101 ELECTRICAL CONTROL BOX 8114 P9962ZX8114 OVRLD RELAY LR3D-086 220V 8102 P9962Z8102 HINGE (2.5-4A SET TO 3.4A) 8103 P9962Z8103 CONTROL BOX DOOR (G0445/G9962ZX/G0582) 8104 P9962Z8104 BASE PLATE...
Page 70 - Belt Oscillation System Diagram
-68- G0445/G0582/G9962Z/9962ZX Wide Belt Sander �� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� Belt Oscillation System Diagram
Page 71 - Belt Oscillation System Parts List
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -69- Belt Oscillation System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 9101 P9962Z9101 FILTER CUP 9121 P9962Z9121 CONNECTOR 1/4N X 1/8T 9102 P9962Z9102 PRESSURE REGULATOR 9122 P9962Z9122 AIR SWITCH 9103 P9962Z9103 BRONZE CONNECTOR 9123 P9962Z...
Page 72 - Label Diagram
-70- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Label Diagram Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that l...
Page 73 - Labels List
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -71- REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P9962Z200 LABEL (MODEL G9962Z) 211 P9962ZX211 LABEL (AMP LOAD FOR G9962ZX) 200 P9962ZX200 LABEL (MODEL G9962ZX) 211 P0582211 LABEL (AMP LOAD FOR G0582) 200 P0582200 LABEL (MODEL G0582) 211 P0445211 LABE...
Page 74 - Hardware Recognition Chart
-72- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Hardware Recognition Chart
Page 75 - Notes
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -73- Notes
Page 77 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 80 - Call Today For A; FREE; Full Color Catalog
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