Page 3 - Table of contents
Table of contents INTRODucTION ............................................... 2 Foreword ........................................................ 2Contact info.................................................... 2Machine data sheet ...................................... 3identification ...............
Page 4 - INTRODucTION; foreword
-2- g0484 gear head Mill/drill INTRODucTION foreword contact Info We are proud to offer the Model g0484 gearhead Mill/drill with stand. this machine is part of a grow-ing grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect yea...
Page 5 - Machine Data Sheet; MACHINE DATA; MoDEl G0484 MIll/DrIll wITH STAND
g0484 gear head Mill/drill -3- Machine Data Sheet Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET Product Dimensions: Overall Length ............................................................................................................
Page 7 - Identification
g0484 gear head Mill/drill -5- Identification figure 1. g0484 identification. A. Mill/drill Motor b. headstock Lift Motor c. Fine Feed Knob D. headstock tilt Lock Bolt and scale E. Quill Feed Lever f. Fine Feed Lock Knob G. Manual headstock Crank H. y-Axis handwheel I. X-Axis handwheel J. power Feed...
Page 8 - NOTICE; Safety Instructions for Machinery
-6- g0484 gear head Mill/drill 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing loss. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry that can catch in moving parts. Wear protective hair covering to contain...
Page 10 - Additional Safety Instructions for Mill/Drills
-8- g0484 gear head Mill/drill Additional Safety Instructions for Mill/Drills 1. uNDERSTANDING cONTROLS. Make sure you understand the use and operation of all controls before operating machine. 2. SAfETy AccESSORIES. Always use a chip guard in addition to your safety glass-es when milling to prevent...
Page 11 - SEcTION 2: cIRcuIT REQuIREMENTS
g0484 gear head Mill/drill -9- SEcTION 2: cIRcuIT REQuIREMENTS circuit Requirements Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. 220v Single...
Page 12 - unpacking
-10- g0484 gear head Mill/drill Wear safety glasses dur- ing the entire set up pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Setup Safety SEcTION 3: SETu...
Page 13 - clean up
g0484 gear head Mill/drill -11- Inventory After all the parts have been removed from the crate, you should have the following items with your machine: Inventory: (figure 3) Qty A. downfeed handles ..................................... 3 b. Face Mill Assembly r8 ............................... 1 c. A...
Page 14 - base unit
-12- g0484 gear head Mill/drill floor Load refer to the Machine Data Sheet on page 3 for the weight and footprint specifications of your machine. some residential floors may require additional reinforcement to support both the machine and operator. placement Location Consider existing and anticipate...
Page 15 - Assembly
g0484 gear head Mill/drill -13- We recommend that you mount your new machine to the floor. Because floor materials may vary, floor mounting hardware is not included. Lag shield anchors with lag bolts and anchor studs ( figure 7 ) are two popular methods for anchoring an object to a concrete floor. M...
Page 16 - Test Run
-14- g0484 gear head Mill/drill before starting the mill /drill, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. failure to follow this w...
Page 18 - Operation Safety; SEcTION 4: OpERATIONS; control panel
-16- g0484 gear head Mill/drill Loose hair and cloth- ing could get caught in machinery and cause seri- ous personal injury. Keep loose clothing and long hair away from moving machinery. Operation Safety SEcTION 4: OpERATIONS NOTICE If you have never used this type of machine or equipment before, WE...
Page 19 - Headstock Travel
g0484 gear head Mill/drill -17- Table Travel (X-Axis and y-Axis) Longitudinal feed the longitudinal feed, or X-axis, is moved by the handwheel at the right end of the table. the handwheel will move the table in both direc-tions side-to-side. one complete revolution of the handwheel moves the longitu...
Page 20 - Tooling changes
-18- g0484 gear head Mill/drill 6. Clear away all items from the cutter before turning the mill/drill ON. To remove tooling from the spindle: 1. disConnECt MAChinE FroM poWEr! 2. return the headstock to the highest position and loosen the drawbar. 3. put on leather gloves, support the tool, and unth...
Page 21 - choosing Spindle
g0484 gear head Mill/drill -19- To determine and set the mill to the needed cutting RpM: 1. select the cutting speed required for the material of your workpiece using the table in figure 15 . NOTICE failure to follow RpM and feed Rate Guidelines will shorten cutter life and give poor workpiece resul...
Page 23 - SEcTION 5: AccESSORIES
g0484 gear head Mill/drill -21- SEcTION 5: AccESSORIES ACCEssoriEs H2689—R-8 Quick change collet Set An affordable quick change collet system with ultra precision. these spring collets are hard-ened and ground to exacting tolerances and offer incredible holding power. this set includes an r-8 arbor ...
Page 25 - SEcTION 6: MAINTENANcE; Schedule; cleaning and
g0484 gear head Mill/drill -23- SEcTION 6: MAINTENANcE Always disconnect power to the machine before performing maintenance. failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions ...
Page 26 - Lubrication
-24- g0484 gear head Mill/drill Lubrication ball Oilers Lubricate both ball oilers every 8 hours (see figures 28–29 ). use a manual oiler (oil can) filled with iso 68 or sAE 20W non-detergent oil. to lubricate ball oilers, depress the ball with the tip of the oil can nozzle and squirt a little oil i...
Page 28 - Troubleshooting
-26- g0484 gear head Mill/drill review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical support at (570) 546-9663. SEcTION 7: SERvIcE Tr...
Page 29 - Adjusting Gibs
g0484 gear head Mill/drill -27- Adjusting Gibs the gibs control the accuracy of the table and headstock movement. during the life of your mill/drill, you may have to adjust the gibs to remove looseness that is a result of normal wear. the goal of gib adjustment is to remove unneces-sary looseness wi...
Page 30 - Wiring Diagram
-28- g0484 gear head Mill/drill 220V 60HZ L N SA1 Position Number 1 2 3 4 5 6 7 8 9 10 11 12 Suggest 3 x 2.5mm 2 FU 25A 3 x 2mm 2 black white green POWER FEED 220V 1~60Hz 0.75mm 2 KM1 KM2 KM1 KM2 C 13 14 12 M2 1~ green M1 1~ black white brown blue 1 3 3 2 4 8 12 U1 U2 2mm 2 QS SA1 L L N N 0.75mm 2 X...
Page 31 - Electrical component Index
g0484 gear head Mill/drill -29- Electrical component Index page 30, figure 34. page 30, figure 36. page 30, figure 38. page 30, figure 37. page 31, figure 39. page 31, figure 35. figure 1. Mill/drill front left view. figure 2. Mill/drill right rear view. Always disconnect power to the machine before...
Page 34 - Table parts breakdown
-32- g0484 gear head Mill/drill 13 12 10 7 4 3 9 8 6 5 2 1 4 37 12 10 36 13 38 39 40 41 42 42 43 44 35 34 33 32 15 9 31 30 29 28 27 25 26 29 28 24 25 17 23 22 16 15 14 9 11 10 8 6 5 2 1 3 4 7 9 12 13 18 19 20 19 21 38-1 Table parts breakdown
Page 35 - Table parts List
g0484 gear head Mill/drill -33- Table parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0484001 HANDLE 23 PB157M HEX BOLT M12-1.75 X 130 2 P0484002 HANDWHEEL 24 P0484024 GIB 3 PSS03M SET SCREW M6-1 X 8 25 P0484025 GIB ADJUSTING SCREW 4 P0484004 PIN 26 P0484026 SADDLE 5 P0484005 HANDWHEEL C...
Page 36 - column parts breakdown
-34- g0484 gear head Mill/drill column parts breakdown 147 148 133 132 131 130 109 110 129 128 127 126 125 135 134 102 101 146 145 144 141 143 142 140 139 137 138 136 124 123 122 121 120 119 118 107 106 108 105 104 103 109 110 111 112 113 114 117 115 116 115-1 115-2 115-3 115-4 149 150
Page 37 - column parts List
g0484 gear head Mill/drill -35- column parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PB06M HEX BOLT M8-1.25 X 12 123 P0484123 SPRING BASE 102 P0484102 SADDLE WAY PROTECTOR 124 P0484124 LEAD SCREW NUT 103 P0484103 COLUMN 125 P0484125 HEADSTOCK MOUNT 104 P0484104 GEAR SHAFT 126 P0484126...
Page 38 - Head parts breakdown, part A
-36- g0484 gear head Mill/drill Head parts breakdown, part A A 274 261 262 260 263 264 273 267 266 268 272 271 269 270 259 258 256 257 255 253 254 252 251 250 249 248 234 235 236 237 238 239 208 240 208 207 241 275 276 277 278 279 280 281 214 213 212 222 233 232 231 230 229 228 220 221 227 223 224 2...
Page 39 - Head parts breakdown, part b
g0484 gear head Mill/drill -37- Head parts breakdown, part b 302 303 304 305 306 307 308 309 310 311 312 313 314 314 315 316 317 318 319 320 321 322 323 324 hEAd B
Page 40 - Head parts List
-38- g0484 gear head Mill/drill Head parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0484201 MOTOR 1-1/2HP 220V/60HZ/1-PH 244 P0484244 PIN 201-1 P0484201-1 MOTOR JUNCTION BOX COVER 245 PSB05M CAP SCREW M8-1.25 X 50 201-2 P0484201-2 MOTOR JUNCTION BOX 246 P0484246 ELECTRIC BOX 201-3 P04...
Page 42 - Label placement
-40- g0484 gear head Mill/drill 401 402 405 406 407 Label placement Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MuST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLAcE ...
Page 43 - WARRANTy AND RETuRNS
g0484 gear head Mill/drill -41- grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or l...
Page 45 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 48 - ORDER
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ ORDER 24 HOURS A DAY! 1-800-523-4777 Visit Our Website Today For Current Specials!
