Page 3 - Table of Contents
Table of Contents SECTION 5: ACCESSORIES ......................... 31 SECTION 6: MAINTENANCE ......................... 33 HX]ZYjaZ###################################################### ((G^WWZYK"WZai############################################### ((8aZVc^c\#######################################...
Page 4 - INTRODUCTION; Machine Description; Contact Info
"'" BdYZa<%).%$<%).%MB[\#H^cXZ($%. INTRODUCTION Machine Description Manual Accuracy LZ VgZ egdjY id d[[Zg i]^h bVcjVa l^i] ndjg cZlbVX]^cZ LZkZ bVYZ ZkZgn Z[[dgi id WZ ZmVXil^i] i]Z ^chigjXi^dch! heZX^[^XVi^dch! YgVl^c\h!VcY e]did\gVe]h d[ i]Z bVX]^cZ lZ jhZY l]Zclg^i^c\ i]^h bVcjVa# =...
Page 5 - Identification
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "(" Identification To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Figure 1. <%).%$<%).%M^YZci^[^XVi^dc# 8dcigdaEVcZa >c[ZZY IVWaZ >c[ZZYIVWaZ 6Y_jhibZciAZkZ...
Page 10 - NOTICE; Safety Instructions for Machinery
"-" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Safety Instructions for Machinery For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal w...
Page 12 - Additional Safety Instructions for Jointers
"&%" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Additional Safety Instructions for Jointers No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with ca...
Page 13 - Operation; Full Load Amperage Draw; Extension Cords; SECTION 2: CIRCUIT REQUIREMENTS; Power Connection Device
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "&&" 220V Single-Phase Operation Full Load Amperage Draw I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZgbVm^bjbadVY/ <%).%$<%).%M6be9gVl############################ &*6 Power Supply Circuit Requirements I]Z edlZg hjeean X^gXj^i [dg ndjg bVX]...
Page 14 - Needed for Setup; Unpacking
"&'" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Wear safety glasses dur-ing the entire setup pro-cess! This machine presents serious injury hazards to untrained users. Read through this entire manu-al to become familiar with the controls and opera-tions before starting the machine! SECTION 3: ...
Page 15 - Inventory
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "&(" Inventory I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"cZcihdjiid^ckZcidgni]Zb# Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging material...
Page 16 - Cleanup
"&)" BdYZa<%).%$<%).%MB[\#H^cXZ($%. I]Z jceV^ciZY hjg[VXZh d[ ndjg bVX]^cZ VgZXdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]ViegZkZcih Xdggdh^dc Yjg^c\ h]^ebZci VcY hidgV\Z#I]^hgjhiegZkZciVi^kZldg`hZmigZbZanlZaa!Wji^il^aaiV`ZVa^iiaZi^bZidXaZVc# 7Z eVi^Zci VcY Yd V i]dgdj\] _dW X...
Page 17 - Site Considerations; Weight Load; Space Allocation; Physical Environment
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "&*" Site Considerations Figure 6. B^c^bjbldg`^c\XaZVgVcXZh# '( & ¿ ' ,+ ( ¿ - ''%K!H^c\aZ"E]VhZ EdlZgHdjgXZ LVaa (% Weight Load GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedcl]^X] i]Z bVX]^cZ ^h eaVXZY...
Page 18 - Assembly
"&+" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Assembly Id egdeZgan egZeVgZ ndjg _d^ciZg [dg deZgVi^dc!XdbeaZiZ Vaa d[ i]Z hiZeh ^c i]Z VhhZbWan egd"XZYjgZ eg^dg id eZg[dgb^c\ i]Z Test Run dc Page 21 # To assemble your jointer: 1. L^i]i]Z]Zaed[Vcdi]ZgeZghdc!i^ei]ZhiVcY h]^ee^c\ Wdm jeh^YZ...
Page 23 - Dust Collection
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "'&" Dust Collection To connect a dust collection hose: 1. ;^i i]Z ) Yjhi ]dhZ dkZg i]Z Yjhi edgi VcY hZXjgZ^ceaVXZl^i]V]dhZXaVbe# 2. Ij\i]Z]dhZidbV`ZhjgZ^iYdZhcdiXdbZ d[[# Note: A tight fit is necessary for proper performance. DO NOT operate the Mode...
Page 24 - Recommended
"''" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Before starting the jointer, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to...
Page 25 - SECTION 4: OPERATIONS; Operation Overview
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "'(" Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. SECTION 4: OPERATIONS NOTICE If you have never use...
Page 26 - Basic Controls
"')" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Basic Controls GZ[Zgid Figures 27–30 VcYi]Z[daadl^c\YZhXg^e" i^dc id WZXdbZ [Vb^a^Vg l^i] i]Z [jcXi^dch d[ i]ZXdcigdaeVcZa!iVWaZXdcigdah!VcY[ZcXZXdcigdah# START Button: HiVgihi]Zbdidgdcan^[i]ZHIDE Wjiidc]VhWZZcgZhZi# STOP Button: Hideh i]Z bdidg ...
Page 27 - Requirements
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "'*" Stock Inspection & Requirements Follow these rules when choosing and joint-ing stock: s $/ ./4 JOINT OR SURFACE PLACE STOCK THAT contains large or loose knots. >c_jgnidi]Z deZgVidg dg YVbV\Z id i]Z ldg`e^ZXZ XVcdXXjg^[V`cdiWZXdbZhY^hadY\ZYYjg^...
Page 28 - Squaring Stock
"'+" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Squaring Stock Before turning the jointer ON , make sure the outfeed table height is properly set (refer to Setting Outfeed Table Height on Page 43 for detailed instructions) to avoid workpiece kickback and to ensure good results. Kickback of the wor...
Page 29 - Surface Planing
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "'," Surface Planing I]ZejgedhZd[hjg[VXZeaVc^c\dci]Z_d^ciZg^hidbV`ZdcZ[VXZd[i]Zldg`e^ZXZ[aVihZZ Figures 37–38 #I]^h^hVcZXZhhVgnhiZel]ZchfjVg^c\V ldg`e^ZXZ[dgVi]^X`cZhheaVcZg# NOTICE If you are not experienced with a jointer, set the depth of cut to 0"...
Page 30 - Edge Jointing
"'-" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Edge Jointing I]Z ejgedhZ d[ ZY\Z _d^ci^c\ ^h id egdYjXZ V[^c^h]ZY![aVi"ZY\ZYldg`e^ZXZhjg[VXZi]Vi^hhj^i"VWaZ [dg _d^cZgn dg [^c^h]^c\ hZZ Figures 39 – 40 # >i ^h Vahd V cZXZhhVgn hiZe l]Zc hfjVg^c\ gdj\]dglVgeZYhidX`# Figure 39. :mVbeaZd[Z...
Page 31 - Bevel Cutting
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "'." Bevel Cutting I]Z ejgedhZ d[ WZkZa Xjii^c\ dc i]Z _d^ciZg ^h idXji V heZX^[^X Vc\aZ d[ i]Z ldg`e^ZXZ ZY\Z hZZ Figures 41– 42 # Ndjg _d^ciZg ]Vh [ZcXZ hideh i]Vi XVc WZ hZi Vi.% dg )*# >[ ndjg deZgVi^dc gZfj^gZh V Y^[[ZgZciVc\aZ!i]Z[ZcXZXVcWZadX`...
Page 32 - Rabbet Cutting
"(%" BdYZa<%).%$<%).%MB[\#H^cXZ($%. To rabbet cut on the jointer: 1. 9>H8DCC:8I?D>CI:G;GDBEDL:G 2. GZVYVcYjcYZghiVcY SECTION 1: SAFETY, WZ\^cc^c\dc Page 8 # 3. BV`Z hjgZ ndjg hidX` ]Vh WZZc ^cheZXiZY [dgYVc\ZgdjhXdcY^i^dchVhYZhXg^WZY^ci]Z Stock Inspection & Requirements ^chig...
Page 33 - SECTION 5: ACCESSORIES
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "(&" SECTION 5: ACCESSORIES 688:HHDG>:H G1753— Jointer Pal ® Magnetic Knife Jig (For HSS & Cobalt Knives)G1756 — Jointer Pal ® Magnetic Knife Jig (For Carbide Knives) I]^h eViZciZY bV\cZi^X `c^[Z"hZii^c\ hnhiZb aZihndj hZi _d^ciZg `c^kZh ^c...
Page 35 - SECTION 6: MAINTENANCE; Schedule
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "((" SECTION 6: MAINTENANCE 8aZVc^c\ i]Z BdYZa <%).%$<%).%M ^h gZaVi^kZanZVhn# KVXjjb ZmXZhh lddY X]^eh VcY hVlYjhi!VcY l^eZ d[[ i]Z gZbV^c^c\ Yjhi l^i] V Ygn Xadi]#>[ Vcn gZh^c ]Vh Wj^ai je! jhZ V gZh^c"Y^hhdak^c\XaZVcZgidgZbdkZ^i# EgdiZXi i...
Page 38 - Cutterhead Knives; Inspecting Knife Height
"(+" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Cutterhead Knives (G0490) Inspecting Knife Height >[ndjg_d^ciZg]VhV`c^[Z"hinaZXjiiZg]ZVY!XdggZXi`c^[Z ]Z^\]i ^h XgjX^Va id i]Z egdeZg deZgVi^dc d[i]Z _d^ciZg VcY ^h kZgn ^bedgiVci ^c `ZZe^c\ i]Z`c^kZhh]Vge#>[dcZ`c^[Z^h]^\]Zgi]Vci]Zdi]Zgh!^i...
Page 39 - Adjusting/Replacing Knives
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "(," Adjusting/Replacing Knives 7Z[dgZVY_jhi^c\dggZeaVX^c\i]Z`c^kZh!i]ZiVWaZhBJHIWZeVgVaaZal^i]ZVX]di]ZggZ[Zgid Check / Adjusting Table Parallelism dc Page 40 # >ci]ZVY_jhibZciegdXZYjgZ!Wdi]iVWaZhVgZadl"ZgZY hd i]Vi i]Z `c^[Z hZii^c\ \Vj\Z l^aa [^i...
Page 41 - Cutterhead Inserts
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "(." Cutterhead Inserts (G0490X) Figure 59. >chZgigdiVi^c\hZfjZcXZ# I]ZBdYZa<%).%Mhe^gVaXjiiZg]ZVY^hZfj^eeZYl^i]^cYZmVWaZXVgW^YZ^chZgihi]ViXVcWZgdiViZYid gZkZVa Vcn dcZ d[ i]Z^g [djg Xjii^c\ ZY\Zh# >[dcZZY\Zd[i]Z^chZgiWZXdbZhYjaadgYVbV\ZY!h^beang...
Page 42 - Table Parallelism; Checking Outfeed Table
")%" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Checking /Adjusting Table Parallelism >[i]ZiVWaZhVgZcdieVgVaaZal^i]i]ZXjiiZg]ZVYdgZVX]di]Zg!i]ZceddgXjii^c\gZhjaihVcY`^X`WVX`XVcdXXjg# Tools Needed Qty HigV^\]iZY\Z###################################################### &LgZcX]&,bb#########...
Page 43 - Checking Infeed Table
BdYZa<%).%$<%).%MB[\#H^cXZ($%. ")&" Checking Infeed Table To check the infeed table parallelism: 1. ;daadl Vaa i]Z hiZeh [dg X]ZX`^c\ i]Z dji[ZZY iVWaZ eVgVaaZa^hb id [^ghi bV`Z hjgZ i]Vi i]Zdji[ZZYiVWaZ^heVgVaaZal^i]i]ZXjiiZg]ZVY# ·>[ i]Z dji[ZZY iVWaZ ^h cdi eVgVaaZa id i]Z Xj...
Page 46 - Calibrating Depth
"))" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Adjusting Infeed Table Stop Bolts I]Z ^c[ZZY iVWaZ dc ndjg _d^ciZg ]Vh edh^i^kZ hideWdaihi]Vi!l]ZcegdeZganhZije!Vaadli]ZdeZgV"idg id fj^X`an VY_jhi i]Z ^c[ZZY iVWaZ WZilZZch]Ve^c\$]ZVknVcYXjih[^c^h]$[^cVaXjih# :VX]edh^i^kZhideWdaiXdcigdahi]Zidedg...
Page 47 - Setting Fence Stops
BdYZa<%).%$<%).%MB[\#H^cXZ($%. ")*" I]Z[ZcXZhidehh^bea^[ni]ZiVh`d[VY_jhi^c\i]Z[ZcXZid)*ß^clVgY!.%ß!VcY)*ßdjilVgY&(*ß# Tools Needed Qty )*HfjVgZ######################################################## &.%HfjVgZ######################################################## &Ha^Y^...
Page 48 - Wiring Safety Instructions
")+" BdYZa<%).%$<%).%MB[\#H^cXZ($%. I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\"Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hhZXi^dcXVgZ[jaan#>[i]ZgZVgZY^[[ZgZcXZhWZilZZcndjg bVX]^cZ VcY l]Vi ^h h]dlc ^c i]^h hZXi^dc! XVaa IZX]c^X...
Page 49 - Motor
BdYZa<%).%$<%).%MB[\#H^cXZ($%. ")," READ ELECTRICAL SAFETY ON PAGE 46 ! G0490 /G0490X Wiring Diagram Motor Control Panel (from behind) Magnetic Switch Assembly &A& (A' *A( 'I& )I' +I( &(cd &)cd 6' .- ., .+ .* <gdjcY <gdjcY =di =di <gdjcY =di =di L6-20 Plug ...
Page 51 - Jointer Breakdown
BdYZa<%).%$<%).%MB[\#H^cXZ($%. ")." & ( * - , . &' &) &* &+ &- '& '( ') ') '- '. (' (( (, (- (- )) )* ). *% *& *( ** *+ *, *- *. +& +% +) +* ++ +- ,' ,* -% -& -' -( -) -* -+ -, -- .% .& .' .) .( .+ ., .. &%% &%& &%' &%( &a...
Page 52 - Jointer Parts List
"*%" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Jointer Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0490001 HANDLE 48 P0490048 SCALE 2 P0490002 STUD 49 P0490049 RIVET 3 P0490003 BUSHING 50 P0490050 INFEED TABLE 4 P0490004 ECCENTRIC SHAFT 51 P0490051 TABLE SHAFT 5 PSS11M SET SCREW M...
Page 54 - Cabinet Breakdown
"*'" BdYZa<%).%$<%).%MB[\#H^cXZ($%. Cabinet Breakdown '+' '+'6 '+& '+% '*. '*& '*% ')' '%% '%& '%' '%( '%) '%* '%+ '%, '%- '%. '&% '&& '&' '&( '&) '&* '&+ '&- '&. '&, ''% ''& ''' ''( ''. '(% ''+ ''+ '', '(& ''- '(' '(( '()...
Page 55 - Cabinet Parts List
BdYZa<%).%$<%).%MB[\#H^cXZ($%. "*(" Cabinet Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 200 PS40M PHLP HD SCR M5-.8 X 16 232 PN06M HEX NUT M5-.8 201 PW02M FLAT WASHER 5MM 233 PW02M FLAT WASHER 5MM 202 P0490202 REAR PANEL 234 PS06M PHLP HD SCR M5-.8 X 20 203 PFS02M FLANGE S...
Page 56 - Labels
"*)" BdYZa<%).%$<%).%MB[\#H^cXZ($%. (%& (%' (%( (%) (%* (%+ (%, (%-<-*-- (%. (&% (&& (&' (&( Labels Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the label...
Page 57 - WARRANTY CARD
8JI 6 A D C < 9 D I I : 9 A >C : CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZTTTT...
Page 59 - WARRANTY AND RETURNS
WARRANTY AND RETURNS <g^ooan >cYjhig^Va! >cX# lVggVcih ZkZgn egdYjXi ^i hZaah [dg V eZg^dY d[ YEAR id i]Z dg^\^cVa ejgX]VhZg [gdbi]Z YViZ d[ ejgX]VhZ# I]^h lVggVcin YdZh cdi Veean id YZ[ZXih YjZ Y^gZXian dg ^cY^gZXian id b^hjhZ! VWjhZ!cZ\a^\ZcXZ!VXX^YZcih!gZeV^ghdgVaiZgVi^dchdgaVX`d[bV^ciZc...
Page 60 - Buy Direct and Save with Grizzly; ORDER
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ ORDER 24 HOURS A DAY! 1-800-523-4777 Visit Our Website Today For Current Specials!
