Page 2 - MODEL G0759 MILL/DRILL WITH STAND AND DRO
-2- Model G0759 (Mfd. Since 1/14) The information contained herein is deemed accurate as of 4/7/2014 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3 Model G0759 MACHINE...
Page 6 - Electrical Box
-6- Model G0759 (Mfd. Since 1/14) Electrical Box 83 84 79 85 89 88 92 96 86 91 91 91 81 86 87 80 80-1 78 94 90 94 93 95 REF PART # DESCRIPTION REF PART # DESCRIPTION 78 P0759078 CIRCUIT BOARD JD-014 5WR02J 88 P0759088 ELECTRICAL BOX 79 P0759079 POTENTIOMETER W/ KNOB WX14-12 89 P0759089 CAP SCREW M5-...
Page 7 - Headstock
Model G0759 (Mfd. Since 1/14) -7- Headstock 206-2 206-1 201 202 225 226 225-2 225-1 208 209 209-2 209-1 210 211 212 213 211 210 207 206 205 204 203 219 220 215 214 240 239 228 229 230 231 221 221-1 221-2 222 223 224 227 216 217 218 254 247 251 248 250 249 296 246 246-1 265 264 263 262 261 260 259 25...
Page 9 - Chip Guard
Model G0759 (Mfd. Since 1/14) -9- Chip Guard 297 277 278 279 280 281 282 283 284 285 286 287 288 289 REF PART # DESCRIPTION REF PART # DESCRIPTION 277 P0759277 FLAT WASHER 3MM 284 P0759284 LIMIT SWITCH DATER KW1-103 278 P0759278 HEX NUT M3-.5 285 P0759285 PROTECTIVE PAPER 279 P0759279 CAP SCREW M4-....
Page 10 - Labels
-10- Model G0759 (Mfd. Since 1/14) Labels Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4...
Page 11 - MILL/DRILL WITH STAND
MODEL G0704 MILL/DRILL WITH STAND OWNER'S MANuAL Copyright © February, 2010 by grizzly industrial, inC. revised February, 2013 (tr) WARNING: NO pORTION Of THIS MANuAL MAy bE REpRODucED IN ANy SHApE OR fORM WITHOuT THE WRITTEN AppROvAL Of GRIzzLy INDuSTRIAL, INc. (For models manuFaCtured sinCe 08/11)...
Page 13 - Table of contents
Table of contents INTRODucTION ............................................... 2 manual accuracy ........................................... 2Contact info.................................................... 2machine description ...................................... 2identification ....................
Page 14 - INTRODucTION; Machine Description; contact Info; Manual Accuracy
-2- Model G0704 (Mfg. Since 08/11) INTRODucTION Machine Description We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster. ...
Page 15 - Identification
Model G0704 (Mfg. Since 08/11) -3- Identification figure 1. g0704 identification. A. drawbar Cap and drawbar b. vertical (z-axis) handwheel c. speed range selector Knob D. vertical travel lock E. Fine Feed lock Knob f. Quill Feed lever G. table H. longitudinal (X-axis) handwheel I. longitudinal tabl...
Page 16 - Electronic controls Identification
-4- Model G0704 (Mfg. Since 08/11) Electronic controls Identification figure 2. g0704 electronic controls identification. A. spindle rpm readout b. spindle digital readout oFF button c. digital readout on/zero button D. digital readout battery Cover & battery E. spindle depth display deCrease bu...
Page 17 - MODEL G0704 DRILL/MILL WITH STAND
Model G0704 (Mfg. Since 08/11) -5- The information contained herein is deemed accurate as of 3/3/2014 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3 Model G0704 MACHIN...
Page 20 - For Your Own Safety, Read Instruction; NOTICE; Safety Instructions for Machinery
-8- Model G0704 (Mfg. Since 08/11) ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always di...
Page 22 - Additional Safety for Mill/Drills
-10- Model G0704 (Mfg. Since 08/11) Additional Safety for Mill/Drills uNDERSTANDING cONTROLS. make sure you understand the use and operation of all controls. SAfETy AccESSORIES. always use a chip guard in addition to your safety glasses when mill-ing/drilling to prevent bodily injury. WORK HOLDING. ...
Page 23 - SEcTION 2: pOWER SuppLy
Model G0704 (Mfg. Since 08/11) -11- SEcTION 2: pOWER SuppLy Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize ...
Page 25 - Needed for Setup; unpacking
Model G0704 (Mfg. Since 08/11) -13- SEcTION 3: SETup the following are needed to complete the setup process, but are not included with your machine: Description Qty• precision level ........................................... 1 • safety glasses (for each person) ............... 1 • standard screwdri...
Page 26 - Inventory
-14- Model G0704 (Mfg. Since 08/11) Inventory contents Qty A. mill/drill w/stand ......................................... 1 b. open end Combo Wrench 17/19 ................ 1 c. open end Combo Wrench 8/10 ................. 1 D. bottle for oil ............................................... 1 E. tool...
Page 27 - cleanup
Model G0704 (Mfg. Since 08/11) -15- The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleani...
Page 28 - Site considerations
-16- Model G0704 (Mfg. Since 08/11) Site considerations figure 6. space required for full machine range of motion. Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional e...
Page 29 - Machine
Model G0704 (Mfg. Since 08/11) -17- To remove your machine from the shipping crate and place it in position: 1. place the crate adjacent to the location where your machine will be placed, then remove the shipping crate from the pallet. 2. position the stand into the desired location. 3. use the vert...
Page 30 - Mounting to Shop
-18- Model G0704 (Mfg. Since 08/11) although not required, we recommend that you mount your new machine cabinet to the floor. because this is an optional step and floor mate-rials may vary, floor mounting hardware is not included. generally, you can either bolt the cabi-net to the floor or mount it ...
Page 31 - Assembly; Drill chuck Arbor
Model G0704 (Mfg. Since 08/11) -19- Assembly assembly of the model g0704 consists of attach-ing the four handwheel handles to the machine. To assemble your machine: 1. With a #3 standard screwdriver, install the large handwheel handle on the elevation handwheel ( figure 12). 2. use the same method t...
Page 32 - power connection
-20- Model G0704 (Mfg. Since 08/11) power connection After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply. To avoid unexpected startups or property dam-age, use the following steps whenever connecting or disconnec...
Page 34 - SEcTION 4: OpERATIONS; Operation Overview
-22- Model G0704 (Mfg. Since 08/11) To complete a typical operation, the operator does the following: 1. loosens the vertical travel locks, then adjusts the headstock height above the table to ensure there is sufficient room to install the tooling in the spindle and the workpiece on the table. 2. in...
Page 35 - basic controls
Model G0704 (Mfg. Since 08/11) -23- basic controls use the descriptions and figures below to become familiar with the basic controls of your machine. vertical Handwheel: raises and lowers the headstock (z-axis). Speed Range Selector Knob: selects low range (l) or high range (h) for the spindle speed...
Page 37 - Digital Readout unit
Model G0704 (Mfg. Since 08/11) -25- Digital Readout unit the digital readout unit gives a precise reading of the vertical positioning of the quill. it can be zeroed at any position and manually increased or decreased independent of quill position when the operation requires it ( figure 23). figure 2...
Page 41 - Drill chuck
Model G0704 (Mfg. Since 08/11) -29- Drill chuck figure 29. tightening the drawbar. 5. hold the chuck with one hand and finish loos- ening the drawbar until the chuck falls out of the spindle. Note: The chuck is attached to the arbor using a B-16 taper. This attachment is con-sidered to be semi-perma...
Page 42 - Loading Tooling
-30- Model G0704 (Mfg. Since 08/11) your model g0704 features an r-8 spindle taper, which gives the freedom to use standard r-8 cutting tools and collets. these optional collets come in many sizes, typically ranging from 1 ⁄ 16 " to 7 ⁄ 8 " and 3mm to 20mm, and should be matched to your cutt...
Page 43 - Headstock Travel
Model G0704 (Mfg. Since 08/11) -31- 2. turn the vertical handwheel shown in figure 30 to raise or lower the headstock, then lock the vertical travel lock levers. Note: For maximum spindle rigidity when milling, keep the spindle retracted into the headstock as far as possible with the quill lock leve...
Page 44 - Table Travel
-32- Model G0704 (Mfg. Since 08/11) figure 33. table locks and scales. Table Travel the mill/drill table can be moved in the longitudi-nal (X-axis) and cross (y-axis) directions. Longitudinal feedthe X-axis is moved by the handwheels shown in figure 32 at the end of the table. these handwheels will ...
Page 45 - SEcTION 5: AccESSORIES
Model G0704 (Mfg. Since 08/11) -33- SEcTION 5: AccESSORIES aCCessories H8177—Worktable with Angleenjoy having an economical way to support your workpiece at an array of angles. this high-quality tilting worktable is quick and easy to setup and use. figure 35. Worktable with angle. figure 34. horizon...
Page 48 - SEcTION 6: MAINTENANcE; Schedule
-36- Model G0704 (Mfg. Since 08/11) SEcTION 6: MAINTENANcE Always disconnect power to the machine before performing maintenance. failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructi...
Page 51 - Troubleshooting
Model G0704 (Mfg. Since 08/11) -39- SEcTION 7: SERvIcE Troubleshooting symptom possible Cause possible solution machine does not start. 1. Circuit breaker on machine tripped. 2. plug at fault or wired incorrectly.3. motor wired incorrectly.4. Wall fuse/circuit breaker is blown/tripped. 5. Wiring is ...
Page 53 - Gibs
Model G0704 (Mfg. Since 08/11) -41- gibs are wedge-shaped pieces of metal that fill the gap between the sliding surfaces of the machine. by adjusting the position of the gib in its gap, you can remove any play that might exist between the adjacent components. the gibs are pre-adjusted at the factory...
Page 55 - Motor Service
Model G0704 (Mfg. Since 08/11) -43- Motor Service the bearings inside the motor are shielded and lubricated for the life of the bearing and require no routine maintenance. this motor is equipped with long life carbon brushes. brush life expectancy is affected by motor loading. heavy motor loading wi...
Page 56 - Wiring Safety Instructions
-44- Model G0704 (Mfg. Since 08/11) SHOCK HAZARD. Working on wiring that is con- nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before...
Page 57 - Wiring Diagram
Model G0704 (Mfg. Since 08/11) -45- READ ELECTRICAL SAFETY ON PAGE 44! Wiring Diagram GND GND 1 1 2 2 4 6 2 1 7 3 3 1 1 1 2 2 2 5 N N L L 7 5 10 10 14 13 13 24 24 24 PE PE PE PE L1 L1 24 24 11 11 3 3 14 24 P3P1 P2 A1 A1 9 5 1 11 7 3 12 8 4 10 6 2 24 14 23 13 L1 L2 A Circuit Board Fuse Holder Guard L...
Page 58 - Electrical components
-46- Model G0704 (Mfg. Since 08/11) READ ELECTRICAL SAFETY ON PAGE 44! Electrical components figure 62. Rear panel. figure 64. Control panel wiring. figure 63. Chip guard limit switch. figure 65. Side panel.
Page 59 - column breakdown
Model G0704 (Mfg. Since 08/11) -47- 2 3 3 4 5 6 7 8 9 10 11 20 21 22 52 58 59 60 44 64 65 61 63 62 76 75 74 51 60 60 44 59 71 70 16 16 72 73 57 66 67 68 69 14 15 39 58 40 57 51 19 19 19 50 23 24 12 1 49 48 30 29 28 27 26 25 16 13 14 15 17 18 19 31 31-1 32 33 47 46 34 35 36 37 39 38 40 41 45 36 44 44...
Page 60 - column parts List
-48- Model G0704 (Mfg. Since 08/11) column parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0704001 Z-AXIS SLIDE 39 P0704039 SPRING PIECE 2 P0704002 SET SCREW M6-1 X 16 40 P0704040 HEX NUT M8-1.25 3 P0704003 FLAT WASHER 8MM 41 P0704041 Z-AXIS HANDWHEEL HANDLE M6-1 X 10 4 P0704004 LOCK WAS...
Page 61 - Electrical box breakdown & parts List
Model G0704 (Mfg. Since 08/11) -49- 83 84 79 85 89 88 92V2 96 86 91 91 91 81 86 87 80 80-1 78 94 90 94 93 95 Electrical box breakdown & parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 78 P0704078 CIRCUIT BOARD JD-014 5WR02J 88 P0704088 ELECTRICAL BOX 79 P0704079 SPINDLE SPEED KNOB WX14-...
Page 62 - Headstock breakdown
-50- Model G0704 (Mfg. Since 08/11) 206-2 206-1 201 202 225 226 225-2 225-1 208 209 209-2 209-1 210 211 212 213 211 210 207 206 205 204 203 219 220V2 215 214 240 239 228 229 230 231 221V2 221-1V2 221-2V2 222 223 224 227 216 217 218 254 247 251 248 250 249 296 246V2 246-1 265 264 263 262 261 260 259 ...
Page 63 - Headstock parts List
Model G0704 (Mfg. Since 08/11) -51- REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0704201 QUILL RETAINING CLIP 243 P0704243 SPRING PIECE 202 P0704202 BUSHING 244 P0704244 FINE DOWNFEED GRADUATED DIAL 203 P0704203 COMPRESSION SPRING 245 P0704245 WORM SHAFT 204 P0704204 EXT RETAINING RING 45MM 24...
Page 64 - chip Guard breakdown & parts List
-52- Model G0704 (Mfg. Since 08/11) 290 277 278 279 280 281 282 283 284 285 286 287 288 289 chip Guard breakdown & parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 277 P0704277 FLAT WASHER 3MM 284 P0704284 LIMIT SWITCH DATER KW1-103 278 P0704278 HEX NUT M3-.5 285 P0704285 PROTECTIVE PAPE...
Page 65 - Labels breakdown & parts List
Model G0704 (Mfg. Since 08/11) -53- Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MuST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLAcE that label before using the mach...
Page 66 - NOTES
Page 67 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 69 - WARRANTy AND RETuRNS; WARRANTY AND RETURNS
WARRANTy AND RETuRNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main...
