Page 3 - Table of Contents
Table of Contents INTRODuCTION ............................................... 2 manual accuracy ........................................... 2Contact info.................................................... 2machine description ...................................... 2identification ....................
Page 4 - INTRODuCTION; Machine Description; Contact Info
-2- model g0695 (mfg. since 9/10) INTRODuCTION Machine Description Manual Accuracy We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, s...
Page 5 - Identification
model g0695 (mfg. since 9/10) -3- Identification To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. figure 1. model g0695 identification. Front rear a B C n o Q s E F g h i J K L m d A. Control panel (refer to page 19...
Page 6 - MODEL G0695 VS MILLING MACHINE WITH RAM HEAD; Machine Data Sheet
-4- model g0695 (mfg. since 9/10) The information contained herein is deemed accurate as of 10/12/2010 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0695 MACHI...
Page 8 - NOTICE; Safety Instructions for Machinery
-6- model g0695 (mfg. since 9/10) Safety Instructions for Machinery For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended t...
Page 10 - Additional Safety Instructions for Mills
-8- model g0695 (mfg. since 9/10) No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. use this and other machinery with caution and respect. failure to do so could result in serious per-...
Page 11 - Glossary of Terms
model g0695 (mfg. since 9/10) -9- Glossary of Terms Arbor: a tapered shaft that holds a cutting tool. Collet: a tapered shaped split-sleeve bushing that holds round tools by their outside diameter. Cutting Speed: the distance a point on a cut-ter moves in one minute, expressed in surface meters or f...
Page 12 - Operation; full Load Amperage Draw; SECTION 2: CIRCuIT REQuIREMENTS; power Connection Device
-10- model g0695 (mfg. since 9/10) 220V Single-phase Operation full Load Amperage Draw this machine draws the following amps under maximum load: amp draw ............................................. 4.8 amps power Supply Circuit Requirements the power supply circuit for your machine mUst be grounde...
Page 13 - Needed for Setup; unpacking
model g0695 (mfg. since 9/10) -11- Wear safety glasses dur- ing the entire setup pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! SECTION 3: SETup the follo...
Page 14 - Inventory
-12- model g0695 (mfg. since 9/10) Inventory the following is a description of the main compo-nents shipped with your machine. Lay the compo-nents out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefu...
Page 15 - Cleanup
model g0695 (mfg. since 9/10) -13- The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative has been your machine's close ally and guardian since it left the factory. If your machine arrived to y...
Page 16 - Site Considerations
-14- model g0695 (mfg. since 9/10) Site Considerations figure 5. minimum working clearances. 49" 68" Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipme...
Page 17 - Mill; Mounting to Shop
model g0695 (mfg. since 9/10) -15- Moving & placing Mill The Model G0695 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment to move the shipping crate and remove the machine from the crate. To move and pla...
Page 18 - Assembly
-16- model g0695 (mfg. since 9/10) figure 8. machine mount example. using Machine Mounts Using machine mounts, shown in figure 8, gives the advantage of fast leveling and vibration reduc-tion. the large size of the foot pads distributes the weight of the machine to reduce strain on the floor. boltin...
Page 19 - Test Run
model g0695 (mfg. since 9/10) -17- before starting the mill, make sure you have performed the preceding assembly instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. failure to follow this warning could result...
Page 21 - SECTION 4: OpERATIONS; basic Controls; Control panel
model g0695 (mfg. since 9/10) -19- SECTION 4: OpERATIONS NOTICE If you have never used this type of machine or equipment before, WE STRONGLy REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this secti...
Page 22 - Table Controls
-20- model g0695 (mfg. since 9/10) refer to figures 13–14 and the following descrip- tions to understand the functions that affect X-, y-, and z-axis table movement. A. X-Axis Handwheels: Controls left-right (X-axis) travel of the table. b. X-Axis Limit Stops: Limits X-axis table travel. C. X-Axis T...
Page 23 - Downfeed Controls
model g0695 (mfg. since 9/10) -21- Downfeed Controls A. Quill Dog: moves with the quill. Use the pointer on the side of the dog with the downfeed scale to determine the depth of downfeed. b. Downfeed Scale: displays in 1 ⁄ 8 " increments the amount of quill travel. C. Coarse Downfeed Handle: Whe...
Page 24 - Operation Overview; Table Movement
-22- model g0695 (mfg. since 9/10) Operation Overview 7. Wears safety glasses or a face shield. 8. starts the machine. 9. adjusts the spindle height. 10. For milling operations, uses the X-axis handwheel to move the table left-and-right and uses the y-axis handwheel to move the table in-or-out, so t...
Page 26 - Headstock Tilting
-24- model g0695 (mfg. since 9/10) head rotation scale 3. While holding the motor, tilt the head up to 45º right or 45º left and use the tilt scale to determine the angle of tilt. Locking hex nut figure 23. right side head tilt. figure 24. Left side head tilt. Locking hex nut 4. re-tighten the two l...
Page 28 - Headstock Turret
-26- model g0695 (mfg. since 9/10) the turret rotates 360° around the column (see figure 26). figure 26. headstock turret rotated 45° to the left. Tools Needed Qty Wrench 19mm ................................................... 1 To rotate the turret: 1. disConnECt miLL From poWEr! figure 27. turret...
Page 30 - Calculating Spindle Speed; Setting Spindle Speed
-28- model g0695 (mfg. since 9/10) Setting Spindle Speed to select the correct spindle speed (rpm) for your milling operation, you will need to: 1) determine the spindle speed needed for your workpiece, and 2) set the speed dial for the calculated speed. this mill is designed to use most end mills, ...
Page 31 - unloading Tooling; Tooling; Loading Tooling
model g0695 (mfg. since 9/10) -29- figure 32. drawbar inserted through the top of the spindle. 4. align the keyway of the tool (collet with cutter, face mill, or drill chuck with taper shank) with the protruding set screw inside the spindle, and push the tool firmly into the spindle taper to seat it...
Page 32 - SECTION 5: ACCESSORIES
-30- model g0695 (mfg. since 9/10) aCCEssoriEs SECTION 5: ACCESSORIES H6087—2 Axis Digital Readout (8" x 20") H6091—3 Axis Digital Readout (8" x 20" x 5")you will be amazed the list of features for these dros that include: selectable resolution down to 5 µ m, absolute/incremental...
Page 37 - SECTION 6: MAINTENANCE; Schedule; Lubrication
model g0695 (mfg. since 9/10) -35- SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructio...
Page 38 - Quill Gearing
-36- model g0695 (mfg. since 9/10) NOTICE failure to follow the lubrication practices outlined in this manual could lead to pre- mature failure of your mill and void the war- ranty. One-Shot Oiler Lubricant frequency Qty iso 68 Lubricant or Equivalent Every 8 hoursof operation 1pump the oil lines ru...
Page 39 - Leadscrews
model g0695 (mfg. since 9/10) -37- Leadscrews Lubricant frequency Qty nLgi #2 grease Every 40 hoursof operation thin Coat Use a shop rag and mineral spirits to clean away debris and grime from the longitudinal, cross, and elevation leadscrews and leadscrew nuts. apply a thin coat of lubricant to the...
Page 40 - Troubleshooting
-38- model g0695 (mfg. since 9/10) review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical support at (570) 546-9663. SECTION 7: SERVICE...
Page 42 - Adjusting Gibs
-40- model g0695 (mfg. since 9/10) Adjusting Gibs gibs control the accuracy of the table movements along the ways. tight gibs make the movements more accurate, but harder to move. Loose gibs make the movements sloppy, but easier to move. the goal of gib adjustment is to remove unnec-essary sloppines...
Page 43 - Adjusting backlash
model g0695 (mfg. since 9/10) -41- Adjusting backlash Leadscrew backlash is the amount of motion the leadscrew rotates before the device begins to move. Leadscrews always have a certain amount of backlash that will increase with wear. generally, 0.005"–0.010" of backlash is acceptable. the b...
Page 45 - Wiring Safety Instructions
model g0695 (mfg. since 9/10) -43- these pages are current at the time of printing. however, in the spirit of improvement, we may make chang-es to the electrical systems of future machines. study this section carefully. if there are differences between your machine and what is shown in this section,...
Page 46 - Wiring Diagram
-44- model g0695 (mfg. since 9/10) READ ELECTRICAL SAFETY ON PAGE 43! Relay Arita MR2P 220/240V 2 2 3 3 3 0 6 6 13 13 11 11 12 V3 V2 V1 V3 V2 V1 Frequency Drive Yasakawa RM5G-2001 NEMA 6-15 Plug (As Recommended) Tc2 Ta2 Ta1 Tb1 Tc1 12V Vin GND Iin FM+ AM+ Y2 Y1 CME X4 X3 X2 X1 X6 X5 COM REV COM FWD ...
Page 47 - Electrical Components
model g0695 (mfg. since 9/10) -45- READ ELECTRICAL SAFETY ON PAGE 43! Electrical Components figure 68. Control panel wiring. figure 69. Tachometer sensor location. figure 70. Wiring component location.
Page 50 - Head breakdown
-48- model g0695 (mfg. since 9/10) Head breakdown 101 102 160 104 105 106 107 108109 110 111112113 114 115 116 117 118 110 162 121 158 157 150 151 152 153 154 155 156 122123124 125 127 128 129 127 130 131 149 148 146 147 146 145 144 143 122 142 140 141 121139138 136 135 134 133 132 126 159 161 163 1...
Page 51 - Head parts List
model g0695 (mfg. since 9/10) -49- Head parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P0695101 SPANNER NUT 45MM 135 P0695135 LOCK PLUNGER SMALL 102 P0695102 SPANNER LOCK WASHER 45MM 136 P0695136 DEPTH SCREW 104 P0695104 SPLINE SLEEVE 138 P0695138 DEPTH ADJUSTMENT NUT 105 P0695105 BEAR...
Page 52 - Motor & Ram breakdown
-50- model g0695 (mfg. since 9/10) Motor & Ram breakdown 201 241 243 242 244 240 239 238 237 236 235 245 202 203 246 234 233 204 205 206 232 231 230 229 209 225 226 228227 224 224 207 208 209 223 210 209 222 221 218 217 211 212 213 214 215 216 217 218 219 212 211 220 236 203-1 203-2 203-3
Page 53 - Motor & Ram parts List
model g0695 (mfg. since 9/10) -51- Motor & Ram parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 PB24 HEX BOLT 3/8-16 X 1-1/4 223 P0695223 BUSHING 202 PW04M FLAT WASHER 10MM 224 PW03M FLAT WASHER 6MM 203 P0695203 MOTOR 1-1/2HP 220V 3PH 225 P0695225 LEFT V-BELT COVER 203-1 P0695203-1 M...
Page 54 - Table breakdown
-52- model g0695 (mfg. since 9/10) Table breakdown 316 315 312 311 319 320 306 305 304 303 301 323 322 321 310 318 314 313 312 311 310 308 307 306 305 304 303 302 301 309 323 322 321 313 307 343 342 335 327 341 340 339 338 327 337 335 334 329 333 332 336 327 330 330 329 328 327 326 325 324 331 317 3...
Page 55 - Table parts List
model g0695 (mfg. since 9/10) -53- Table parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 301 P0695301 HANDWHEEL HANDLE 323 PN02M HEX NUT M10-1.5 302 PN04 HEX NUT 5/8-11 324 P0695324 LONGITUDINAL GIB 303 PSS03M SET SCREW M6-1 X 8 325 P0695325 LIMIT STOP 304 P0695304 HANDWHEEL 326 PS60M PHLP ...
Page 56 - Label placement
-54- model g0695 (mfg. since 9/10) 501 502 503 504 505 506 507 508 509 510 511 512 513 Label placement Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MuST maintain the original location and readability of the labels on the machine. If any label is remo...
Page 57 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 59 - WARRANTy AND RETuRNS; WARRANTY AND RETURNS
WARRANTy AND RETuRNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main...
Page 60 - Buy Direct and Save with Grizzly; ORDER
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ ORDER 24 HOURS A DAY! 1-800-523-4777 Visit Our Website Today For Current Specials!
