Page 3 - Table of Contents
g0648 Welding Fume Extractor -1- Table of Contents SECTION 6: MAINTENANCE ......................... 25 Schedule ...................................................... 25lubrication ................................................... 25Cleaning ....................................................... ...
Page 4 - INTRODUCTION; Foreword; Functional Overview; Contact Info
-2- g0648 Welding Fume Extractor INTRODUCTION Foreword We are proud to offer the Model g0648 Welding Fume Extractor. this machine is part of a grow-ing grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free,...
Page 5 - Identification
g0648 Welding Fume Extractor -3- Identification Figure 1. Features. A. Main blast Gate: provides control for intermittent suction for the suction hood. b. Ducting Support System: Frame and lock levers provide for suction hood positioning. C. Downdraft Table port & blast Gate: For optional weldin...
Page 6 - WELDING FUME EXTRACTOR; MACHINE DATA
-4- g0648 Welding Fume Extractor MODEL G0648 WELDING FUME EXTRACTOR Customer Service #: (570) 546-9663 • to order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET product Dimensions: Weight ..................................................................................................
Page 8 - Safety Instructions for Machinery
-6- g0648 Welding Fume Extractor Safety Instructions for Machinery !,7!93 53% (%!2).' 02/4%#4)/. 7(%. /0%2!4).' -!#().%29BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci ]ZVg^c\adhh# 7%!2 02/0%2 !00!2%, 9D CDI lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h! dg _ZlZagn i]Vi XVc XViX] ^c bdk^c\ eVgih# LZVg egdiZXi^kZ ]V^...
Page 11 - Meeting Welding Fume Extraction Codes
g0648 Welding Fume Extractor -9- Occupational Safety and health Administration ( OShA ) . —Code of Federal regulations, title 29 labor, parts 1910.1 to 1910.1450, available from the u.S. government printing office, Superintendent of documents, p.o. Box 371954, pittsburgh, pa 15250-7954 (telephone: 8...
Page 12 - SECTION 2: CIRCUIT REQUIREMENTS; Operation; NOTICE
-10- g0648 Welding Fume Extractor READ ELECTRICAL SAFETY ON PAGE 36! SECTION 2: CIRCUIT REQUIREMENTS Full Load Amperage Draw amp draw at 220V 3-phase .............. 6.23 amps power Supply Circuit Requirements you MuSt connect your machine to a grounded circuit that is rated for the amperage given be...
Page 13 - Setup Safety
g0648 Welding Fume Extractor -11- Wear safety glasses dur- ing the entire setup pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Setup Safety SECTION 3: SET...
Page 14 - Inventory
-12- g0648 Welding Fume Extractor Inventory the following is a description of the main compo-nents shipped with your machine. lay the compo-nents out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials careful...
Page 15 - hardware Recognition Chart
g0648 Welding Fume Extractor -13- hardware Recognition Chart
Page 16 - Site Considerations
-14- g0648 Welding Fume Extractor Floor Load refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some floors may require additional reinforcement to support both the machine and operator. placement Location this machine is designed to operate when the ambient...
Page 19 - SECTION 4: OpERATIONS; Operation Safety; General Operation
g0648 Welding Fume Extractor -17- SECTION 4: OpERATIONS Damage to your eyes and lungs could result from using this machine without proper pro- tective gear. Always wear the appropriate respirator and welding helmet fitted with the correct type of eye protection when welding and operating this machin...
Page 21 - Control panel Operation
g0648 Welding Fume Extractor -19- Control panel Operation A. EXhAUSTING TIME ( min ) : displays, in min- utes, how much welding time is allotted before new filter paper is exposed. b. FILTER ROLLING TIME ( sec ) : displays, in seconds, the duration of roller-filter advance. C. FILTER CLEANING: lamp ...
Page 22 - Filter Timing
-20- g0648 Welding Fume Extractor Changing Rolling- Filter Timing as the rolling-type filter becomes clogged, the EXhauSting tiME and rolling tiME should be set to advance the rolling type filter as to expose just enough filter paper so that a good working CFM is maintained. this is accomplished by ...
Page 23 - ROLLING FILTER CONSUMPTION CHART
g0648 Welding Fume Extractor -21- Filter Chart MODEL G0648 ROLLING FILTER CONSUMPTION CHART ;DG'%m'%%GDAA>C<;>AI:G To reduce excessive fume production during related operations and minimize filter consumption, strip all workpiece coatings (paint, varnish, rust, etc.) at least 4 " from t...
Page 24 - SECTION 5: ACCESSORIES
-22- g0648 Welding Fume Extractor SECTION 5: ACCESSORIES T20474—First Layer Stainless Screen Made of high-quality stainless steel, this 1mm removable mesh arrests sparks and stops hot slag from entering the machine. Figure 11. replacement screen for g0648. T20475—Second Layer paper Filter Roll this ...
Page 27 - SECTION 6: MAINTENANCE; Schedule
g0648 Welding Fume Extractor -25- SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instruction...
Page 28 - Cleaning
-26- g0648 Welding Fume Extractor Slag-Screen Cleaning Make sure that you clean the slag screen often and inspect for holes or damage. under correct use, this screen should last for years. Tools Needed Qty Soft Brass Wire Brush ....................................... 1oSha approved respirator .........
Page 29 - Replacement
g0648 Welding Fume Extractor -27- Rolling-Filter Replacement this rolling-type paper filter is the consumable workhorse filter of your machine. it removes most of the 10-micron and larger grit, dust, and oily smoke. Tools Needed Qty oSha approved respirator .............................. 1 To perfor...
Page 36 - Troubleshooting
-34- g0648 Welding Fume Extractor review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical Support at (570) 546-9663. SECTION 7: SERvICE ...
Page 38 - Electrical Safety Instructions
-36- g0648 Welding Fume Extractor these pages are current at the time of printing. however, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. if you notice differences between your machine and these wiring diagrams, call tec...
Page 39 - Wiring Overview
g0648 Welding Fume Extractor -37- READ ELECTRICAL SAFETY ON PAGE 36! Wiring Overview 220 VAC 3-PH A D F B E C GDAA>C< ;>AI:G H:CHDG :N: 8DCK:NDG BDIDG EJH=7JIIDC HL>I8= 8DCK:NDG BDIDG 8DCIGDAE6C:A GDAA>C< ;>AI:G BDIDG GDAA>C< ;>AI:G BDIDG EJH=7JIIDC HL>I8= EG:HHJG: H...
Page 40 - Main Electrical box Wiring
-38- g0648 Welding Fume Extractor READ ELECTRICAL SAFETY ON PAGE 36! MAIN ELE bOX 8 " - , & &' && &% . ( %K J& + J' L& K& J& &+ &* J' K' L' <gdjcY =di =di =di NEMA 15-15 PLUG 3-PHASE 220 VAC View this page in color at www.grizzly.com. B6>C I:GB&g...
Page 41 - Main Electrical box Components
g0648 Welding Fume Extractor -39- READ ELECTRICAL SAFETY ON PAGE 36! Main Electrical box Components Figure 44. pigtail. Figure 47. transformer. Figure 43. input relay, fuse bus, phase controller. Figure 48. Contactor and thermal relay. Figure 50. Main electrical box. Figure 46. rheostat. Figure 45. ...
Page 42 - Control panel Wiring
-40- g0648 Welding Fume Extractor READ ELECTRICAL SAFETY ON PAGE 36! " - , % & && &% . 8 ( J& + J' &' &+ &* %K 8DB B& B' B( B) HL' B( 98"B HL& H ¶ ¶ 68"&'K 98"B H:CHDG IADG9H;)&-6 H:ICDG View this page in color at www.grizzly.com. ) ( &...
Page 43 - Control panel Electrical Components
g0648 Welding Fume Extractor -41- READ ELECTRICAL SAFETY ON PAGE 36! Figure 51. nor/SEt control. Figure 57. Control box. Figure 53. Filter warning buzzer. Figure 52. digital control panelcircuit board. Figure 55. Emergency stop switch. Figure 58. hEpa filter lamp. Figure 56. Vibrating filter lamp. F...
Page 44 - Cabinet Wiring
-42- g0648 Welding Fume Extractor READ ELECTRICAL SAFETY ON PAGE 36! &% EG:HHJG: H:CHDGH &% View this page in color at www.grizzly.com. &) &( L' K' J' 96H:C ; : J& K& L& 8DCK:NDG;>AI:GBDIDG ,- GDAA>C<;>AI:GBDIDG BDIDG HE::9 8>G8J>I 7D6G9 K>7G6I>DC ...
Page 45 - Cabinet Electrical Components
g0648 Welding Fume Extractor -43- READ ELECTRICAL SAFETY ON PAGE 36! Figure 65. Electric eye. Figure 64. Conveyor switch. Figure 68. rolling filter switch. Figure 66. rolling filter motor circuit board. Figure 60. Conveyor motor. Figure 69. Cabinet components. Figure 63. Vibrating filter motor. Figu...
Page 46 - Main parts breakdown
-44- g0648 Welding Fume Extractor Main parts breakdown , - . .- &%, &%+ &%* &%) &%( &%' .. .+ ., &%- .* .) .( .& .' -. .% -( -' -% ,- ,, +, ,+ ,( ,) ,' *& *' *( *) *% ,& +- +% +' +( +* +) ,% +. ++ *- *. ,. )% )+ ), ). )- )* (, (. (- &% && () (( (* ...
Page 47 - parts List
g0648 Welding Fume Extractor -45- parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0648001 STAINLESS SCREEN 51 P0648051 CONVEYOR ROD 2 P0648002 ALUMINUM MESH 555 X 555 X 22MM 52 P0648052 TRANSMISSION CHAIN 3 P0648003 DRAWER 53 P0648053 GUIDE RAIL 4 P0648004 SPRING BUCKLE LATCH 54 P3200RS ...
Page 49 - blast Gates and Ducting Arm breakdown
g0648 Welding Fume Extractor -47- '.. '.) '., '.% '-. '.+ '.' '.( '-+ '-* '-) '-( '-& '-% ',. ',- '-' ',, ',+ ',( '+- '+( '+) '+* '++ '+' '*- '*. '+% '+, ',% ',& '-, ',) ',* '+. '.& '-- '%% '.- '%& '.* '*+ '*, '** '+& ',' '%' '%( '%) parts List REF PART # DESCRIPTION REF PART # D...
Page 50 - Main Electrical box
-48- g0648 Welding Fume Extractor (%( E=6H: 8DCIGDAA:G (%% (%* (%+ (%, (%- (%. (&+ (&* (&( (&' (&& (&% (%) (%' (%& (&) parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 300 P0648300 CIRCUIT BREAKER ASSEMBLY 309 P0648309 SPLIT PHASE CAPACITOR 4UF 125VAC 301 ...
Page 51 - Label placement
g0648 Welding Fume Extractor -49- Label placement Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLACE that label before ...
Page 52 - Notes
Page 55 - WARRANTy AND RETURNS
WARRANTy AND RETURNS <g^ooan >cYjhig^Va! >cX# lVggVcih ZkZgn egdYjXi ^i hZaah [dg V eZg^dY d[ YEARidi]Zdg^\^cVaejgX]VhZg[gdb i]Z YViZ d[ ejgX]VhZ# I]^h lVggVcin YdZh cdi Veean id YZ[ZXih YjZ Y^gZXian dg ^cY^gZXian id b^hjhZ! VWjhZ!cZ\a^\ZcXZ!VXX^YZcih!gZeV^ghdgVaiZgVi^dchdgaVX`d[bV^ciZcVcXZ...
