Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 Machine Description ...................................... 2Contact Info.................................................... 2Manual Accuracy ........................................... 2Identification ....................
Page 4 - INTRODUCTION; Manual Accuracy; Contact Info
-2- Model G0775 (Mfd. Since 11/14) INTRODUCTION We are proud to provide a high-quality owner’s manual with your new machine! We made every effort to be exact with the instruc-tions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but our policy of continuous i...
Page 5 - Identification
Model G0775 (Mfd. Since 11/14) -3- Figure 1. Model G0775 identification. Identification To reduce your risk of serious injury, read this entire manual BEFORE using machine. Become familiar with the names and locations of the controls and features shown below to better understand the instructions in ...
Page 6 - Machine Data Sheet
-4- Model G0775 (Mfd. Since 11/14) The information contained herein is deemed accurate as of 1/29/2015 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0775 MACHI...
Page 8 - For Your Own Safety, Read Instruction; NOTICE; Safety Instructions for Machinery
-6- Model G0775 (Mfd. Since 11/14) ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always di...
Page 10 - Additional Safety for Disc Sanders
-8- Model G0775 (Mfd. Since 11/14) Additional Safety for Disc Sanders WORKPIECE SUPPORT. Workpiece kickback can occur with violent force if workpiece is not properly supported during operation. Always sand with workpiece firmly against table or another sup-port device. WORKPIECE INSPECTION. Nails, s...
Page 11 - SECTION 2: POWER SUPPLY; Availability
Model G0775 (Mfd. Since 11/14) -9- SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize t...
Page 12 - Extension Cords; Grounding Requirements
-10- Model G0775 (Mfd. Since 11/14) Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec-essary, do not co...
Page 13 - Unpacking; Needed for Setup
Model G0775 (Mfd. Since 11/14) -11- SECTION 3: SETUP Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately at (570) 546-9663 for advice. Save the containers and all p...
Page 14 - Inventory
-12- Model G0775 (Mfd. Since 11/14) NOTICE If you cannot find an item on this list, care- fully check around /inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. Inventory The following is a list o...
Page 15 - Cleanup
Model G0775 (Mfd. Since 11/14) -13- The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleani...
Page 16 - Site Considerations; Weight Load; Space Allocation
-14- Model G0775 (Mfd. Since 11/14) Site Considerations Figure 5. Minimum working clearances. 28 1 / 2 " 25" Wall 30" Minimum Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of th...
Page 17 - Anchoring to Concrete Floors
Model G0775 (Mfd. Since 11/14) -15- Anchoring to Floor Number of Mounting Holes ............................ 4 Diameter of Mounting Hardware ................ 5 ⁄ 16 " Assembly The magnetic switch pedestal must be mounted to the sander to operate the sander. To mount pedestal: 1. Mount magnetic s...
Page 18 - Dust Collection; Test Run
-16- Model G0775 (Mfd. Since 11/14) Dust Collection To connect a dust collection hose: 1. Fit 4" dust hose over dust port, as shown in Figure 8, and secure in place with hose clamp. Recommended CFM at Dust Port: 400 CFMDo not confuse this CFM recommendation with the rating of the dust collector....
Page 19 - SECTION 4: OPERATIONS; Operation Overview
Model G0775 (Mfd. Since 11/14) -17- SECTION 4: OPERATIONS Operation Overview The purpose of this overview is to provide the nov-ice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to...
Page 22 - SECTION 5: ACCESSORIES
-20- Model G0775 (Mfd. Since 11/14) SECTION 5: ACCESSORIES ACCESSORIES Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to ou...
Page 23 - Basic Eye Protection; Basic Hearing Protection
Model G0775 (Mfd. Since 11/14) -21- Figure 17. T26779 3-in-1 Roller Stand. T26779 3-in-1 Workpiece Support StandRotating head features steel roller topped with 8 rolling balls. Adjusts in height from 27 1 ⁄ 2 " to 43". Unit folds for easy storage. Features heavy-duty steel frame, four outrig...
Page 25 - SECTION 6: MAINTENANCE; Schedule; Protecting
Model G0775 (Mfd. Since 11/14) -23- SECTION 6: MAINTENANCE For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check• Loose mounting bolts. • Damaged or worn sandpaper. • Worn or damaged wires. • Any other un...
Page 26 - Troubleshooting
-24- Model G0775 (Mfd. Since 11/14) Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufactur...
Page 27 - Sander Operation
Model G0775 (Mfd. Since 11/14) -25- Sander Operation Symptom Possible Cause Possible Solution Miter bar binds in miter slot. 1. Miter slot dirty or gummed up. 1. Carefully clean miter slot. Workpiece angle incorrect or out of square. 1. Pointer or scale not calibrated correctly. Miter gauge or table...
Page 29 - Table Tilt Calibration; Calibrating Table Tilt
Model G0775 (Mfd. Since 11/14) -27- Table Tilt Calibration When the table is perpendicular to the sanding disc, the scale should read 0˚. If not, follow this procedure. Tools Needed:90° Square ........................................................ 145° Square .........................................
Page 30 - Wiring Safety Instructions
-28- Model G0775 (Mfd. Since 11/14) SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before ...
Page 31 - Electrical Components
Electrical Components Figure 28. Magnetic switch. Figure 29. Start capacitor. Figure 30. Motor junction box components. Run Capacitor Motor Brake Ballast Model G0775 (Mfd. Since 11/14) -29- READ ELECTRICAL SAFETY ON PAGE 28!
Page 32 - Wiring Diagram
Wiring Diagram A2 A1 2T1 6T3 14NO 18 17 4T2 220V 1L1 5L3 13NO 3L2 NHD C-09D A2 Motor Brake Rectifier Ballast S Capacitor 150MFD 250VAC R Capacitor 30MFD 350VAC Hot Hot Ground 220 VAC 6-15 Plug G O R 98 96 95 97 6T3 4T2 2T1 8 10 11 9 Magnetic Switch NHD MS1-09D Contactor OL Relay 220V Motor NHD NTH-1...
Page 33 - Main Breakdown
Model G0775 (Mfd. Since 11/14) -31- Main Breakdown SECTION 9: PARTS Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check ...
Page 34 - Main Parts List
-32- Model G0775 (Mfd. Since 11/14) Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0775001 BASE 15-2 P0775015-2 OL RELAY NHD NTH-11 8-11A 2 P0775002 DISC COVER 15-3 P0775015-3 MAG SWITCH COVER ASSY 3 P0775003 MOTOR BASE 15-4 P0775015-4 MAG SWITCH COVER SCREW 4 P0775004 MOTOR 2HP 22...
Page 35 - Labels and Cosmetics
Model G0775 (Mfd. Since 11/14) -33- Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or...
Page 37 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
