Grizzly Industrial G1024 - Manual

V. PIECE INVENTORY Take a quick inventory of the parts and put them aside for assembly later. Since the majority of the shaper is pre-assembled at the factory, there aren’t a lot of items to inven-tory. You should have the following: • Shaper Unit• Miter Gauge• Spindle and Spacers• Fence Boards• Fre...

VI. CLEAN-UP BEFORE ASSEMBLY All of the unpainted surfaces on this machine – and a few of the painted ones – are coated with apreservative oil, called Cosmolene, which prevents rust and corrosion during shipping. The coatingcan be removed with paint thinner (mineral spirits) and a good supply of pap...

VIII. ELECTRICAL SERVICE REQUIREMENTS The Grizzly Model G1024 Shaper is furnished with a complete electrical package: A 3450 RPMTEFC 3 / 4 H.P. motor, ON-OFF starter switch, FORWARD/REVERSE switch and a cord set. The motor is single phase and may be operated on 220/240V, as well as 110/120V. A. GENE...

IX. ASSEMBLY Figure 3 Carefully lift the Model G1024 Shaper from its packaging. Be sure to get plenty of help when attempt-ing to lift or move the machine. The Model G1024 Shaper has a shipping weight of more than 150lbs. Make sure you have plenty of help when it comes time to move the machine. The ...

- 10 - B. FENCE ASSEMBLY The Model G1024 Shaper comes with a two-piece adjustable fence. Before attaching the fence unitto the shaper table, you will want to “wood” it. The wood fence pieces included with the Model G1024are pre-drilled and counterbored to allow the slotted mounting screws to rest be...

C. SAFETY GUARD The Model G1024 features a clear acrylic safety guard which is designed to deflect wood chips awayfrom the machine’s operator. To attach the guard, slip the support rod into the hole provided in thebracket bolted to the back of the shaper table. See Figure 7. The height of the safety...

14. HAND SAFETY. Never pass your hands directly over, or in front of the cutter. As one hand approaches the 12-inch radius point, move it away from the cutter to the outfeed side and repo-sition the hand at least 12 inches beyond the cutter. 15. STOCK FEED. Always feed stock opposite the direction o...

XI. ADJUSTMENT SECTION Any adjustments or maintenance performed on the Model G1024 should be done with the power off,the plug disconnected from the power source and only after all moving parts have come to a com-plete stop. Make sure the machine is level and secure. The following are recommended ste...

- 17 - CU TT E R Feed Direction Workpiece Cutter Rotation Outfeed Fence Infeed Fence Figure 13 Take your time when adjusting the fence. Always use a piece of scrap wood to make a first run sam-ple. Micro-adjust accordingly. Double check yourself to make sure all hold-down devices are secure.Remember...

C. SPINDLE ELEVATION The Model G1024 Shaper features a locking spindle which can be adjusted for up to 7 / 8 " of vertical movement. To adjust the height of the spindle: 1. Loosen the locking knob on the right-hand side of the shaper. 2. Reaching under the shaper table, move the vertical adjustm...

- 21 - XII. RUB COLLARS Rub collars are used when shaping curved or irregular workpieces, such as arched doors or roundtable tops. They also allow you to perform freehand work. There are two types of rub collars; solid and ball-bearing. Don’t confuse spacers with solid rub col-lars. Spacers aren’t a...

B. EXAMPLES Rub collars may be used in any of the following positions: 1. Below the cutter. 2. Above the cutter. 3. Between two cutters. Suppose you want to mill a 3 / 8 " x 1 / 2 " rabbet. You must have a sufficient amount of uncut wood to provide adequate contact with the rub collar. Remem...

B. IRREGULAR SHAPING Irregular or freehand shaping takes a high degree of skill and dexterity. This is where the real appli-cation of the shaper comes into focus. The fence assembly is not used in irregular shaping, so rubcollars must be used. Choose the correct diameter for the appropriate depth of...

5. Insert a starting pin into the table surface, using the pin location that best supports your work. 6. Inspect your stock or pattern for any irregularities that might transfer to the cut. 7. Use some type of hold-down fixture and guard when doing freehand work. See Figure 24. Figure 24 8. Make a s...

XIV. EQUIPMENT MAINTENANCE Your Model G1024 Shaper requires very little maintenance. A thorough cleaning, now and again, willincrease the machine’s durability and efficiency, by removing dust and grime that can gum up mov-ing parts. Sharp cutting surfaces are essential for top performance. If you fi...

XVI. MACHINE DATA GRIZZLY MODEL G1024 3 / 4 H.P. SHAPER Design Type ....................................................................................................................Floor Model Overall Dimensions: Table .................................................................................

XVII. WARRANTY AND RETURNS LIMITED WARRANTY Grizzly Industrial, Inc. warrants every product it sells for a period of one year on all parts and oneyear on all electric motors to the original purchaser from the date of purchase. This warranty doesnot apply to defects due directly or indirectly to misu...

- 32 - XVIII. PARTS LISTS AND DIAGRAMS A. MAIN BODY ASSEMBLY 8 10 109 110 9 107 108 7 1 2 3 4 5 6 113 11 114 12 18 15 13 16 20 23 106 105 19 14 17 21 22 104 97 98 99 112 100 101 102 103 95 94 92 91 82 81 111 80 78 79 77 76 75 74 66 72 73 70 71 69 68 65 67 58 57 63-1 63 45 43 42 48 49 46 44 34 29 28 ...

- 33 - 001 P1022003 Side Panel 002 P1024002 Tie Bar 003 PB02M Hex Bolt M6-1.0x12 004 P1024004 Rubber Foot 005 PW02 Flat Washer 3 / 8 " 006 PN01M Hex Nut M6-1.0 007 PW02 Flat Washer 3 / 8 " 008 PN03M Hex Nut M8-1.25 009 PCB01M Carriage Bolt M8-1.25x20 010 P1024010 Shelf 011 PN03M Hex Nut M8-1...

XIX. USING THE MODEL G1793 ROUTER BIT SPINDLE - 35 - The Model G1793 Router Bit Spindle is a handy accessory available for your Model G1024 shaper,which allows you to use your standard router bits as shaper cutters. Using the optional router bit spindle does require some minor modifications to the M...