Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .....................................................................................................................................
Page 4 - Foreword; INTRODUCTION; Contact Info
-2- G1005Z Mill/Drill If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, ple...
Page 5 - Machine Data Sheet
G1005Z Mill/Drill -3- The information contained herein is deemed accurate as of 3/18/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3 Model G1005Z MACHINE DATA SHEE...
Page 7 - Identification
G1005Z Mill/Drill -5- A. Junction Box B. Headstock Height Crank C. Return Spring Assembly D. Quill Lock E. Depth Stop F. ON/OFF Swtich G. Micro-Downfeed Handwheel H. Motor Pivot Lock I. Downfeed Handles J. Pinion Hub Lock Knob K. Table Handwheels L. Longitudinal Stops M. Gib Screws N. Longitudinal L...
Page 10 - Additional Safety for Mill /Drills
-8- G1005Z Mill/Drill No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injur...
Page 11 - SECTION 2: CIRCUIT REQUIREMENTS
G1005Z Mill/Drill -9- Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. 110/220V Operation SECTION 2: CIRCUIT REQUIREMENTS Amperage Draw The Mode...
Page 13 - Unpacking
G1005Z Mill/Drill -11- SECTION 3: SET UP The following items are needed to complete the set up process, but are not included with your machine: Description Qty • Safety Glasses (for each person) .............. 1 • Rubber Mallet ............................................. 1 • Hex Wrench 5mm ..........
Page 14 - Inventory; NOTICE
-12- G1005Z Mill/Drill Inventory After all the parts have been removed from the shipping crate, you should have the following items: Main Components: (Figure 3) Qty A. Mill/Drill (not shown) ................................... 1 B. Downfeed Handle Knobs 1 ⁄ 2 "-12 ................. 3 C. Downfeed...
Page 15 - Site Considerations
G1005Z Mill/Drill -13- Workbench Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional rein-forcement to support both the machine and workpiece. Operational Clearances Consider existing and anticipated needs, size of...
Page 16 - Mounting; Assembly
-14- G1005Z Mill/Drill Mounting The Model G1005Z must be mounted to a workbench or stand before it can be safely used. If mounting to a stand, follow the mounting instructions included with the stand. We recommend using the Grizzly Model G5943 stand, which can be found in SECTION 5: ACCESSORIES on P...
Page 17 - Test Run
G1005Z Mill/Drill -15- Test Run Once the assembly is complete, test run your machine to make sure it runs properly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 27 . If you s...
Page 18 - Operation Safety; SECTION 4: OPERATIONS; Installing /Removing
-16- G1005Z Mill/Drill Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machinery and cause seri- ous p...
Page 20 - Table
-18- G1005Z Mill/Drill Note: Make sure the bit is not trapped between the edges of two jaws, as it will not be secure enough to use for drilling. 4. Once you are sure the bit is installed cor- rectly, tighten the chuck as tight as possible. To remove a drill bit: 1. UNPLUG THE MILL/DRILL! 2. Open th...
Page 21 - Handwheel
G1005Z Mill/Drill -19- Graduated Dials The handwheels and the micro-downfeed adjust-ment knob have graduated dials. Each mark represents 0.001" of movement and one full revo-lution of the micro-downfeed knob equals 0.100". The graduated dials float and can be indexed or "zeroed" usin...
Page 22 - Depth Stop
-20- G1005Z Mill/Drill To set the depth stop: 1. Lower the tooling/bit to the required height. 2. Thread the depth nut down against the stop bracket. 3. Lower the jam nut against the depth nut. 4. Hold the depth nut in place and tighten the jam nut against the depth nut. To set the spindle return di...
Page 23 - Choosing Drilling
G1005Z Mill/Drill -21- Failure to follow RPM and Feed Rate Guidelines may result in ejected parts or broken tools. Parts ejected at high speeds can cause serious injury! Choosing Milling Speeds It is essential to closely follow the proper cutting speed and proper feed to reduce undue strain on all m...
Page 25 - Changing Speeds
G1005Z Mill/Drill -23- Figure 19. Motor lock screw. Figure 20. Idler bracket hex bolts. The belts in the head of the mill/drill must be rearranged to change speeds. A chart on the belt cover shows the belt positions needed to make the mill/drill run at the desired speed. To change speeds: 1. UNPLUG ...
Page 26 - Drilling Guidelines
-24- G1005Z Mill/Drill The Model G1005Z is designed for drilling holes in wood, plastics or metal. Basic operation consists of lining up your drill bit with the intended hole location, turning the mill/drill ON , and using the downfeed handles to move the spinning drill bit into the workpiece. For s...
Page 27 - SECTION 5: ACCESSORIES
G1005Z Mill/Drill -25- SECTION 5: ACCESSORIES H2689—R8 Quick Change Collet Set An affordable quick change collet system with ultra precision. These spring collets are hard-ened and ground to exacting tolerances and offer incredible holding power. This set inlcudes an R8 arbor and nut, spanner wrench...
Page 28 - SECTION 6: MAINTENANCE; Cleaning
-26- G1005Z Mill/Drill Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. SECTION 6: MAINTENANCE Cleaning the Model G1005Z is relatively easy. Remove excess cutting fluid and chips, and wipe off the remaining moisture wit...
Page 34 - Electrical Components
-32- G1005Z Mill/Drill Electrical Components Figure 30. G1005Z Junction Box.
Page 35 - Wiring Diagram
G1005Z Mill/Drill -33- ������ ������ ������ ������ ������ ������ ������������������ ��� ��� ������ ��������� ���������������� ��� ��� ������� ��� ������ ��������� ������������� ��� ��� � ��� �� ��� �� ��� �� ������ �������������������� ��������������� ������� ������ ��������������� ������� ������ ��...
Page 36 - G1005Z Main Assembly Breakdown
-34- G1005Z Mill/Drill �� �� �� �� �� �� �� ��� ��� ��� ��� ��� � � � � �� � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� ���� ���� ���� ���� ���� ���� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � � � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� ��� ���...
Page 37 - G1005Z Main Assembly Parts List
G1005Z Mill/Drill -35- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1005001 HEAD BODY 43 PSB01 CAP SCREW 1/4-20 X 5/8 2 P1005002 CHUCK ARBOR BOLT 7/16-20 44 P1005044 WORM SHAFT 3 P1005003 SPINDLE LOCKNUT 34 X 16 45 P1005045 BUSHING 4 P1005004 SPINDLE PULLEY 46 P1005Z046 CRANK ARM 5 P1005005 OUTE...
Page 39 - G1005Z Table and Labels Parts List
G1005Z Mill/Drill -37- REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P1005601 TABLE 629 P1005Z629 LOCK HANDLE 5/16-18 X 1-3/8 602 P1005602 FIXED BLOCK 630 P1005630 T SCREW 5/16-18 X 42 603 P1005603 MOVABLE FIXED RING 631 PSB03 CAP SCREW 5/16-18 X 1 604 PSB04 CAP SCREW 1/4-20 X 1/2 632 PSB69 CAP ...
Page 40 - WARRANTY AND RETURNS
-38- G1005Z Mill/Drill Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of ma...
