Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 Machine Description ...................................... 2Contact Info.................................................... 2Manual Accuracy ........................................... 2G0449 Machine Data Sheet ..........
Page 4 - INTRODUCTION; Manual Accuracy; Contact Info
-2- Model G0449/G0450 (Mfd. Since 8/13) INTRODUCTION We are proud to provide a high-quality owner’s manual with your new machine! We made every effort to be exact with the instruc-tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuou...
Page 9 - Identification
Model G0449/G0450 (Mfd. Since 8/13) -7- Figure 1. Front view, Model G0449/G0450. A. Table Height Shaft B. Table Height Handwheel C. Depth Scale D. Lifting Hook E. Table Height Lock Knob F. V-Belts G. Micro-Adjust Knob (Left Side) H. Micro-Adjust Lock (Left Side) I. Top Cover J. Top Cover Handle K. R...
Page 10 - NOTICE; Safety Instructions for Machinery
-8- Model G0449/G0450 (Mfd. Since 8/13) ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and alwa...
Page 12 - Additional Safety for Drum Sanders
-10- Model G0449/G0450 (Mfd. Since 8/13) Additional Safety for Drum Sanders FEEDING STOCK. Do not allow anyone to stand at the outfeed end when feeding your stock. Never sand more than one piece of stock at a time. DO NOT jam the workpiece into the machine during operation. Firmly grasp the workpiec...
Page 13 - SECTION 2: POWER SUPPLY; Availability
Model G0449/G0450 (Mfd. Since 8/13) -11- SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To mini...
Page 16 - Needed for Setup
-14- Model G0449/G0450 (Mfd. Since 8/13) SECTION 3: SETUP This machine and its components are very heavy. Serious personal injury may occur if safe moving methods are not followed. To be safe, get assistance and use power equipment when moving the crate and removing the machine from the crate. Wear ...
Page 17 - Inventory; Floor Load; Placement Location; Site Considerations
Model G0449/G0450 (Mfd. Since 8/13) -15- Inventory The following is a description of the main compo-nents shipped with your machine. Lay the compo-nents out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials ...
Page 18 - Assembly
-16- Model G0449/G0450 (Mfd. Since 8/13) Assembly To attach the top cover, control panel, and handwheel to the drum sander: 1. Remove the six button head cap screws from the top cover shown in Figure 7, and remove the two lock knobs shown in Figure 8. 2. Place the top cover on the sander and attach ...
Page 19 - Placing Sander
Model G0449/G0450 (Mfd. Since 8/13) -17- Figure 11. Control panel brace. 12. Place the handwheel over the shaft shown in Figure 12 and tighten the set screw in the handwheel hub. Figure 12. Handwheel installed. 9. With assistance, lift the control panel into place and secure it with the bolts, flat ...
Page 20 - Bolting to Concrete Floors
-18- Model G0449/G0450 (Mfd. Since 8/13) Dust Collection DO NOT operate the Model G0449/G0450 without an adequate dust collection system. This sander creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illnes...
Page 21 - Power Connection
Model G0449/G0450 (Mfd. Since 8/13) -19- Figure 16. Dust port locations. To connect a dust collection hose: 1. Attach 4" dust collection hoses to the dust ports shown in Figure 16, and secure them with hose clamps. Power Connection Before connecting to power, read through the SECTION 2: CIRCUIT ...
Page 22 - Gear Oil Check; Test Run
-20- Model G0449/G0450 (Mfd. Since 8/13) Gear Oil Check To check the gear oil: 1. Check the sight glass shown on the back of the gear box to make sure gear oil is present, as shown in Figure 19. Figure 19. Typical vented fill plug (sight glass not shown). 2. If the gearbox oil level is low, follow t...
Page 23 - OFF
Model G0449/G0450 (Mfd. Since 8/13) -21- 4. Push the EMERGENCY STOP button in, then twist it clockwise so it pops out. When the EMERGENCY STOP button pops out, the switch is reset and ready for operation (see Figure 20). OFF TWIST Twist Button Clockwise To ResetSwitch... Figure 20. Resetting the swi...
Page 25 - SECTION 4: OPERATIONS; Basic Controls; Control Panel
Model G0449/G0450 (Mfd. Since 8/13) -23- SECTION 4: OPERATIONS Damage to your eyes and lungs could result from using this machine without proper pro- tective gear. Always wear safety glasses and a respirator when operating this machine. NOTICE If you have never used this type of machine or equipment...
Page 26 - Operation Overview; Additional Controls
-24- Model G0449/G0450 (Mfd. Since 8/13) Operation Overview A typical workpiece is sanded by turning the sanding drum and conveyor motors ON. While standing to the side of the sander, the operator places the workpiece on the conveyor belt. As the workpiece moves forward on the con-veyor, the front p...
Page 29 - Sanding
Model G0449/G0450 (Mfd. Since 8/13) -27- Using the Amp Draw Meter The amp draw meter ( Figu re 27 ) keeps the machine from being overloaded during sanding operati ons. Model: G0449 AMPERAGE LOAD CHART 240V: 13-35 A 36-43 A 47 A SAFE DAMAGE CAUTION Model: G0450 AMPERAGE LOAD CHART 240V: 480V: 13-30A ...
Page 31 - Paper Replacement
Model G0449/G0450 (Mfd. Since 8/13) -29- Paper Replacement The Model G0449/G0450 is designed for 6" wide sandpaper rolls. To change the paper: 1. DISCONNECT POWER TO SANDER! 2. Lift the top cover and place a screwdriver through the right side of the frame and into the side of the drum, as shown ...
Page 32 - SECTION 5: ACCESSORIES
-30- Model G0449/G0450 (Mfd. Since 8/13) SECTION 5: ACCESSORIES ACCESSORIES Aluminum Oxide Sanding Rolls, 6" x 50'H4776—36 Grit: Use for rough sawn boards, thickness sanding, and glue removal. G2787—60 Grit: Use for thickness sanding and glue removal. H4777—80 Grit: Use for removing planer marks...
Page 33 - SECTION 6: MAINTENANCE; Schedule
Model G0449/G0450 (Mfd. Since 8/13) -31- SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific inst...
Page 35 - Troubleshooting
Model G0449/G0450 (Mfd. Since 8/13) -33- Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: S...
Page 38 - Gauge Blocks; Tension
-36- Model G0449/G0450 (Mfd. Since 8/13) The gauge blocks described here will be required to complete most of the service procedures in this section. After you have made them, they can be conveniently stored inside of the sander cabinet for future use. Tools Needed: Qty 6' Long 2x4 ....................
Page 39 - Pulley Alignment
Model G0449/G0450 (Mfd. Since 8/13) -37- Figure 44. V-belt tension controls. Tighten V-Belts Loosen V-Belts To adjust V-belt tension: 1. DISCONNECT POWER TO SANDER! 2. Remove the table height handwheel and open the pulley cover. 3. Using a 19mm wrench, turn the motor mount nuts in the direction show...
Page 42 - Tensioning; Conveyor Tensioning
-40- Model G0449/G0450 (Mfd. Since 8/13) Tools Needed: Qty Wrench 19mm ................................................... 1 Tensioning The conveyor may slightly stretch with continued use and will eventually need to be tensioned. This is most obvious if the conveyor starts slipping on the rollers. ...
Page 43 - Tracking; Drum Adjustments; CORRECT
Model G0449/G0450 (Mfd. Since 8/13) -41- Tracking If the conveyor tracks to either side, then the tracking must be corrected or the conveyor will load up to one side and could rip or tear and have to be replaced. Replacing a damaged conveyor is a big job. Always be careful to make sure that the belt...
Page 46 - Conveyor Parallelism
-44- Model G0449/G0450 (Mfd. Since 8/13) Adjusting Drum Height & Drum-to- Conveyor Parallelism The rear drum can be adjusted parallel to the con-veyor belt in fine increments at the pillow bearings with the micro-adjust knobs, or the front drum can be adjusted parallel to the conveyor with the s...
Page 50 - Table Lift Screws
-48- Model G0449/G0450 (Mfd. Since 8/13) Table Lift Screws Tools Needed: Qty Wrench/Socket 14mm ....................................... 2Flat Head Screwdriver ....................................... 1Chalk, White-out, or Paint ................................. 1 The table lift screws are connected b...
Page 51 - Conveyor Belt
Model G0449/G0450 (Mfd. Since 8/13) -49- Figure 69. Drum sander disassembled to Step 4. Tools Needed: Qty Hex Wrench 8mm .............................................. 1Hex Wrench 5mm .............................................. 1Hex Wrench 4mm .............................................. 1Hex W...
Page 54 - Wiring Safety Instructions
-52- Model G0449/G0450 (Mfd. Since 8/13) These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-es to the electrical systems of future machines. Study this section carefully. If there are differences between your machine and what is shown in this se...
Page 60 - G0449 Sanding & Feed Motors
-58- Model G0449/G0450 (Mfd. Since 8/13) READ ELECTRICAL SAFETY ON PAGE 52! G0449 Sanding & Feed Motors Bk Rd Rd Rd Rd Rd Rd Rd Rd Rd Rd Rd Rd Ground 1 5 Run Capacitor 50MFD 350VAC Run Capacitor 50MFD 350VAC Start Capacitor 300MFD 250VAC Start Capacitor 300MFD 250VAC Gn To Electrical Box Bk 2 Bk...
Page 67 - Frame
Model G0449/G0450 (Mfd. Since 8/13) -65- 301 302 302 303 305 504 306 307 308 309 309 310 310 311 311-1 311-2 311-3 311-4 311-5 311-6 311-7 311-8V2 311-9 311-10 312 313 314 314 315 316 317 317-1 318 319 320 321 322 323 325 327 328 328 329 329 330 331 332 333 335 336 333 337 338 339 573 574 575 576 56...
Page 70 - Conveyor
-68- Model G0449/G0450 (Mfd. Since 8/13) 385 386 387 387 388 388 389 390 391 392 393 394 394 394 395 396 397 397-1 398 399 400 401 402 403 404 405 406 407 408 409 410 41 1 412 412 413 413 414 414 415 416 417 419 420 421 422 424 425 423 425-1 425-2 426 426 427 427 428 429 430 431 432 433 434 436 435 ...
Page 74 - Electrical
-72- Model G0449/G0450 (Mfd. Since 8/13) Conveyor START Conveyor STOP Drum STOP Emergency STOP Drum START Amp Meter A A 9 8 7 6 4 1 0 440V Conversion Kit, G0450 only T1/2 1/2 3/4 5/6 T2/4 T3/6 8 7 96 96 98 98 RESET RESET 13 14 16 15 A A 9 8 7 6 4 1 0 SDE SDE L1/1 L2/3 L3/5 95 95 SANDING DRUM CONTACT...
Page 76 - Label Placement
-74- Model G0449/G0450 (Mfd. Since 8/13) 800 801 802 803 804 805 806 807 810 808 811 812 812 813 814 815 816 817 818 819 820 Label Placement Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST re...
Page 77 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 79 - WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Griz...
