Grizzly Industrial G1015 - Manuals

-4- Model G1015 (Mfg. since 7/99) The information contained herein is deemed accurate as of 6/23/2009 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G1015 MACHIN...

-6- Model G1015 (Mfg. since 7/99) ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always dis...

-8- Model G1015 (Mfg. since 7/99) Serious injury or death can occur from fingers, clothing, jewelry, or hair getting entangled in rotating disc, belt, spindle or other moving components. Abrasion injuries can occur from touching moving sandpaper with bare skin. Workpieces thrown by sanding surface c...

Model G1015 (Mfg. since 7/99) -9- Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution,...

-12- Model G1015 (Mfg. since 7/99) Inventory Inventory: (Figure 3) Qty A. Motor Assembly .......................................... 1 B. Sanding Belt 2" x 72", 100G ....................... 1 C. Pivot Arm Mounting Bracket ....................... 1 D. Sanding Arm Assembly ........................

Model G1015 (Mfg. since 7/99) -13- 5mm Hardware Recognition Chart

-14- Model G1015 (Mfg. since 7/99) The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleanin...

Model G1015 (Mfg. since 7/99) -15- Site Considerations Figure 5. Minimum working clearances. 29 1 ⁄ 2 9 1 ⁄ 2 Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipm...

Model G1015 (Mfg. since 7/99) -19- 16. Remove the three cap screws and flat wash- ers that hold the two pieces of the tool rest support assembly together. 17. Mount the first tool rest support that is flat on both sides to the back of the arm bracket with the 5 ⁄ 16 "-18 x 3 ⁄ 4 " cap screw ...

-20- Model G1015 (Mfg. since 7/99) SECTION 4: OPERATIONS Operation Overview The Model G1015 is a versatile machine that can perform a number of different tasks. The follow-ing overview gives you the basic process that happens during a sanding operation. Familiarize yourself with this process to bett...

Model G1015 (Mfg. since 7/99) -21- Sanding Belt The Model G1015 accepts sanding belts that are 2" wide and 72"–76" in length. Note: If you use the optional Model G9242 10" drive wheel, you need to use a sanding belt that is longer than the included 72" belt. To ensure a safe oper...

Model G1015 (Mfg. since 7/99) -23- Belt Sanding The sanding belt is used to sand wood or metal. We recommend using aluminum oxide sanding belts for wood and silicon carbide for metal. Refer to Accessories on Page 24 for options from Grizzly. Always be sure the sanding belt is properly installed, ten...

Model G1015 (Mfg. since 7/99) -25- SECTION 5: ACCESSORIES ACCESSORIES Sanding Belts for the Model G1015, 2" x 72" G2744—Aluminum Oxide, 60 Grit G2745—Aluminum Oxide, 100 Grit G2746—Aluminum Oxide, 150 Grit G2747—Aluminum Oxide, 220 Grit G4872—Silicon Carbide, 80 Grit G4873—Silicon Carbide, 1...

-26- Model G1015 (Mfg. since 7/99) SECTION 6: MAINTENANCE For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check:• Loose mounting bolts. • Damaged or worn sanding belt. • Worn or damaged wires. • Any other...

Model G1015 (Mfg. since 7/99) -27- Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: SERVICE...

Model G1015 (Mfg. since 7/99) -29- These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-es to the electrical systems of future machines. Study this section carefully. If there are differences between your machine and what is shown in this section,...

-30- Model G1015 (Mfg. since 7/99) READ ELECTRICAL SAFETY ON PAGE 28! Wiring Diagram wiring diagram Motor ON/OFF Button Ground 110V NEMA 5-15 Plug (As Recommended) Ground Hot Neutral Start Capacitor 400M 125V Figure 33. Electrical wiring.

-32- Model G1015 (Mfg. since 7/99) Sanding Assembly Breakdown 81 78 79 81 80 86 83 75A 37 36A 33C (Mfg. Since 7/99) 33B (Mfg. 12/95–6/99) 37 81 81 74 76 76 81 42A 41A 40 39A 82 73 30 84 32A 34 81 81 34 35 35 52A 54 53A 46A 51 47 68 66 50 65 57 56A 62A 63 43 44 51 48 55A 59 49 58A 64 67 69 45 77 45 6...

Model G1015 (Mfg. since 7/99) -33- Sanding Assembly Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 29 P1015029 WHEEL FLANGE 73.2 X 16.1 X 2.8MM 59 PCAP07 CAP SCREW 5/16-18 X 3/4 30 PN03 HEX NUT 3/4-16 60 PSS10 SET SCREW 1/4-20 X 5/8 32A P1015032A PIVOT ARM MOUNTING BRACKET 61 PN05 HEX NUT ...

-34- Model G1015 (Mfg. since 7/99) 101 102 103 104 105 106 107 108 102 Machine Labels Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes un...

C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...

G1015 Knife Belt Sander/Buffer -6- 110V Operation SECTION 2: CIRCUIT REQUIREMENTS A 15-amp fuse or circuit breaker should be usedwhen fusing this sander/buffer. Circuits rated anyhigher are not adequate to protect the motor fromexcessive loads. Equipment returned to us for service that showsevidence...

-7- G1015 Knife Belt Sander/Buffer SECTION 3: INTRODUCTION We are proud to offer the Grizzly Model G1015Knife Belt Sander/Buffer. The Model G1015 ispart of a growing Grizzly family of fine wood-working and metalworking machinery. Whenused according to the guidelines set forth in thismanual, you can ...

G1015 Knife Belt Sander/Buffer -8- Unpacking This Knife Belt Sander/Buffer is shipped from the manufacturer in two carefully packed cartons. Ifyou discover the machine is damaged afteryou’ve signed for delivery, and the truck and dri-ver are gone, you will need to file a freight claimwith the carrie...

-9- G1015 Knife Belt Sander/Buffer Clean Up BENCH LOAD Your G1015 Knife Belt Sander/Buffer representsa relatively large weight load in a small footprint.Be sure that your workbench is adequately rein-forced to support the weight of the machine. WORKING CLEARANCES Working clearances can be thought of...

G1015 Knife Belt Sander/Buffer -10- SECTION 4: ASSEMBLY Mounting Base All die-cut metal parts have a sharp edge(called “flashing”) on them after they areformed. This is generally removed at thefactory. Sometimes a bit of flashing mightescape inspection, and the sharp edge maycause cuts or laceration...

-11- Motor Place the motor over its mounting holes asshown in Figure 4 and secure with 5 ⁄ 16 " machine bolts or 5 ⁄ 16 " lag bolts. Figure 4. Motor secured to base. Pivot Arm 1. Secure the round mounting spacer to theend bell of the motor using three (3) 1 ⁄ 4 - 20 x 1 ⁄ 2 '' cap screws. Se...

G1015 Knife Belt Sander/Buffer -12- Drive Wheel The drive wheel propels the sanding belt. Tosecure the drive wheel to the motor shaft: 1. Slide a wheel flange, cupped side out, overthe motor shaft. 2. Slide the drive wheel over the motor shaft 3. Secure with the motor shaft hex nut. See Figure 8 . F...

-13- G1015 Knife Belt Sander/Buffer Upper Arm Assembly Figure 9. Tightening sanding arm knobs. Figure 10. Attaching sanding belt shoe. To attach the upper sanding arm assembly: 1. Make certain the two (2) setscrews on thebottom of the pivot arm are firmly tightened.When the additional weight of the ...

-15- G1015 Knife Belt Sander/Buffer SECTION 5: Adjustments Belt Tension The Model G1015 features a self-tensioningmechanism which automatically applies tensionto the sanding belt. If you are using a differentlength belt than the one supplied (72'') you willneed to adjust the distance between the two...

G1015 Knife Belt Sander/Buffer -16- Figure 15. Relieving edges of drive wheel. Belt Tracking Proper angulation between the upper and lowerdrive wheels will result in a sanding belt whichremains centered during operation. To adjust forproper tracking: 1. Turn the drive wheel several revolutions byhan...

-17- G1015 Knife Belt Sander/Buffer SECTION 6: Operations Before you put your Belt Sander/Buffer into use,give it a quick inspection. Before inspecting,ensure that the machine is switched off and dis-connected from its power source. 1. Are all mounting fasteners tight? 2. Is the sanding belt properl...

G1015 Knife Belt Sander/Buffer -20- Drum Sanding To sand using the optional pneumatic sandingdrum: 1. Slide the optional sanding drum onto theshaft so the valve end is near the end of theshaft. Secure with the shaft nut provided. It isnot necessary to use wheel flanges with thedrum. See Figure 22 . ...

-21- G1015 Knife Belt Sander/Buffer SECTION 7: MAINTENANCE General Make a habit of inspecting your sander eachtime you use it. Check for the following condi-tions and repair or replace when necessary. 1. Loose mounting bolts. 2. Worn switch. 3. Worn or damaged cords and plugs. 4. Poor belt tensionin...

-23- G1015 Knife Belt Sander/Buffer SYMPTOM Motor will not start. Motor will not start;fuses or circuit break-ers blow. Motor fails to developfull power (power out-put of motor decreas-es rapidly withdecrease in voltage atmotor terminals). Motor overheats. Motor stalls (resultingin blown fuses ortri...

G1015 Knife Belt Sander/Buffer -24- SYMPTOM Abrasive belt runs offtop wheel. Belt breaking or tear-ing prematurely. Belt makes grindingnoise when started. Pivot arm will notrotate to horizontal. TROUBLESHOOTING - OTHER POSSIBLE CAUSE Not tracking properly. 1. Belt tension too tight. 2. Belt rotation...

-25- G1015 Knife Belt Sander/Buffer WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, rep...