Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 Contact Info.................................................... 2Manual Accuracy ........................................... 2Identification ................................................... 3 SECTION 1: SAFETY ........
Page 4 - INTRODUCTION; Manual Accuracy; Contact Info
-2- Model G0739 (Mfd. Since 6/15) INTRODUCTION We are proud to provide a high-quality owner’s manual with your new machine! We made every effort to be exact with the instruc-tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous impr...
Page 5 - Identification
Model G0739 (Mfd. Since 6/15) -3- Figure 1. Machine identification. Identification Spindle Hex Nut Spindle Drum and Sanding Sleeve ON/OFF Paddle Switch w/Disabling Key Table Insert Table Spindle Washers (Not Shown) Table Inserts Sander Body Power Cord Dust Port Drums and Sanding Sleeves Spindle Wash...
Page 6 - MODEL G0739 OSCILLATING SPINDLE SANDER
-4- Model G0739 (Mfd. Since 6/15) The information contained herein is deemed accurate as of 5/26/2015 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0739 MACHIN...
Page 7 - For Your Own Safety, Read Instruction; NOTICE; Safety Instructions for Machinery
Model G0739 (Mfd. Since 6/15) -5- ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always dis...
Page 9 - Additional Safety for Spindle Sanders
Model G0739 (Mfd. Since 6/15) -7- Additional Safety for Spindle Sanders FEED RATE. Never jam a workpiece against the sanding surface. This can cause the workpiece to kick back or damage the machine. Firmly hold the workpiece and ease it against the spindle using light pressure. AVOIDING ENTANGLEMENT...
Page 10 - SECTION 2: POWER SUPPLY
-8- Model G0739 (Mfd. Since 6/15) SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize th...
Page 12 - Needed for Setup
-10- Model G0739 (Mfd. Since 6/15) SECTION 3: SETUP The following are needed to complete the setup process, but are not included with your machine. Description Qty• Safety Glasses ........................................... 1 • Cleaner/Degreaser.........................As Needed • Disposable Shop Ra...
Page 13 - Inventory; Cleanup
Model G0739 (Mfd. Since 6/15) -11- Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, repl...
Page 14 - Site Considerations
-12- Model G0739 (Mfd. Since 6/15) Site Considerations Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heavi...
Page 15 - Assembly; Mounting
Model G0739 (Mfd. Since 6/15) -13- Assembly The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage. The strongest mounting option is a "Through Mount"...
Page 17 - Test Run
Model G0739 (Mfd. Since 6/15) -15- 7. Try to start the machine with the paddle switch. —If the machine does not start, the switch disabling feature is working as designed. —If the machine does start, immediately disconnect power. The switch disabling feature is not working correctly. This safety fea...
Page 18 - SECTION 4: OPERATIONS; Disabling Switch
-16- Model G0739 (Mfd. Since 6/15) SECTION 4: OPERATIONS Damage to your eyes and lungs could result from using this machine without proper pro- tective gear. Always wear safety glasses and a respirator when operating this machine. To reduce the risk of serious injury when using this machine, read an...
Page 20 - SECTION 5: ACCESSORIES
-18- Model G0739 (Mfd. Since 6/15) SECTION 5: ACCESSORIES ACCESSORIES PRO-STIK ® Belt Cleaners W1306—Large (1 1 ⁄ 2 " x 1 1 ⁄ 2 " x 8 1 ⁄ 2 ") W1307—Small (2" x 2" x 12") W1304—1 3 ⁄ 8 " x 4 1 ⁄ 4 " W1305—1 3 ⁄ 8 " x 8 1 ⁄ 2 " These crepe-rubber Belt Cleaners ...
Page 21 - SECTION 6: MAINTENANCE; Schedule
Model G0739 (Mfd. Since 6/15) -19- SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructio...
Page 22 - Troubleshooting
-20- Model G0739 (Mfd. Since 6/15) SECTION 7: SERVICE Troubleshooting Symptom Possible Cause Possible Solution Motor will not start. 1. Switch disabling key removed.2. Loose connections at motor or switch. 3. Motor brushes worn. 1. Insert key to enable switch.2. Inspect all motor connections for loo...
Page 24 - Belt Replacement
-22- Model G0739 (Mfd. Since 6/15) 5. Remove six M6-1 x 16 Phillips head screws (#89) that attach the housing base (#76) to the cast iron table (#7). 6. Remove housing base (#76) from cast iron table (#7), as shown in Figure 23. Belt Replacement 4. Remove two brown wires (#72) connected to rectifier...
Page 28 - Wiring Safety Instructions
-26- Model G0739 (Mfd. Since 6/15) SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before s...
Page 29 - Wiring Diagram
Model G0739 (Mfd. Since 6/15) -27- READ ELECTRICAL SAFETY ON PAGE 24! Wiring Diagram Single-Phase Silicon Bridge Rectifier KBPC1504 Motor 120V PADDLE SWITCH (Viewed from Behind) G0739 Wiring Diagram 120 VAC 1-15 Plug +
Page 30 - Main Breakdown
-28- Model G0739 (Mfd. Since 6/15) 91 90 85 84 83 82 74 73 75 76 77 16 15 17 18 66 19 20 21 22 23 24 25 72 56 55 54 53 52 51 49 47 50 48 46 45 42 43 44 41 57 59 60 61 62 65 64 63 58 71 69 68 67 30 70 26 81 89 86 88 87 78 79 80 39 27 28 29 32-1 38 39 28AV2 33 34 35 31 33A 32 40 37 36 2 (2-1, 2-2, 2-3...
Page 31 - Main Parts List
Model G0739 (Mfd. Since 6/15) -29- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0739001 SPINDLE HEX NUT M10-1.5 35 P0739035 BRUSH SPRING 2 P0739002 SPINDLE WASHER SET OF 3 36 P0739036 CORD CLAMP 2-1 P0739002-1 SPINDLE WASHER 5/8" OD 37 P0739037 INT TOOTH WASHER 4MM 2-2 P0739002-2 SPINDLE WAS...
Page 32 - Labels Breakdown; WARRANTY CARD
-30- Model G0739 (Mfd. Since 6/15) Labels Breakdown REF PART # DESCRIPTION REF PART # DESCRIPTION 92 P0739092 WARNING LABEL 94 P0739094 MACHINE HAZARDS LABEL 93 P0739093 ID LABEL 99 P0739099 ELECTRICITY LABEL Safety labels help reduce the risk of serious injury caused by machine hazards. If any labe...
