Husqvarna HUV 5420 DXR - Manuals

Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information. For detailed information on specificfeatures, read the appropriate section in this manual. HUSQVARNA HUV 5420 DX R HOMOLOGATED DIESEL VEHIC...

Practice Safety PRACTICE SAFETY 399 Figure 1 Practice Safety Safety signs like you see above may at first seem shocking, but their impact is mild compared with the realityof severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehi...

General Warnings CAUTION • A CAUTION without the safety alert symbol indicates a potentially hazardous situation that could result in property damage. GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated, repaired, or serviced. See Safety Decal and F...

General Warnings WARNING drop cargo bed; lower gently and keep entire body clear. Failure to heed this warning could result insevere personal injury or death. • Only trained technicians should service or repair the vehicle. Anyone doing even simple repairs or service should have knowledge and experi...

General Warnings NE G PO S 1 2 (–) (+) 1. Remove negative battery cable. 2. Remove positive battery cable. Connect battery cables in reverse order. 188 Figure 2 Battery Cable Removal 189 Figure 3 All-Wheel Drive Warning RECYCLING LEAD-ACID BATTERIES WARNING • Lead-acid batteries contain lead (Pb), o...

General Information GENERAL INFORMATION This homologated vehicle is designed for operation on public roads. Its construction also allows operation on roughterrain with inclines not exceeding 20%. This manual includes operating procedures, maintenance, and regular servicing information for the Husqva...

Controls and Indicators CONTROLS AND INDICATORS See General Warnings on page 8. WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. • Do not tamper with the high idle speed setting on the diesel vehicle. Doing so will vo...

Controls and Indicators WARNING • Moving parts! Keep clear of the engine compartment while the engine is running. CAUTION • Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the handle only when the vehicle is at a complete stop and the engine is at idle. Failure ...

Controls and Indicators BRAKE LIGHTS The brake lights illuminate when the brake pedal is pressed. When the park brake is engaged, the brake lights willturn off. See following NOTE. NOTE: When the key switch is in the OFF position, the brake lights are disabled. PARK BRAKE The park brake pedal (3) is...

Controls and Indicators 12-VOLT ACCESSORY OUTLET The 12-volt accessory outlet (11) is located to the right of the key switch (Figure 7) . It provides a constant 12VDC with the key switch in the ON or OFF position. See following NOTE. NOTE: Extended use of this accessory outlet can cause the battery ...

Controls and Indicators 227 Figure 9 Turn Signal and Horn Controls ELECTRIC BED LIFT The electric bed lift switch (13) is located on the instrument panel to the left of the key switch (Figure 7) . To lift the bed, pull up and hold the toggle switch in the upper position. Release switch to stop lifti...

Roll-Over Protective Structure and Seat Belts ROLL-OVER PROTECTIVE STRUCTURE AND SEAT BELTS This Husqvarna HUV 5420 DX R vehicle is equipped with a Roll-Over Protective Structure (ROPS) and seat belts for each occupant. See following WARNING. WARNING • The ROPS must be properly installed before oper...

Roll-Over Protective Structure and Seat Belts WARNING • Do not operate the vehicle if the ROPS is damaged. If the ROPS is damaged, replace the structure. Do not attempt repair. • The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in the event...

Roll-Over Protective Structure and Seat Belts NOTE: Use care to avoid excessively decreasing seat tension. Excessive adjustment will cause the adjustment bolt to disengage from its bracket, and the adjustment handle will not function properly. If the adjustment bolt becomes disengaged from its brack...

Pre-Operation and Daily Safety Checklist PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Husqvarna vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your newvehicle(s), you should become familiar with the controls, indicators, and operation. Carefully inspect e...

Driving Instructions • Park brake: When latched, the park brake should lock the wheels and hold the vehicle stationary on an incline of 20% or less. • Reverse buzzer: The reverse buzzer should sound as a warning when the Forward/Reverse handle is in the REVERSE position. • Steering: The vehicle shou...

Driving Instructions WARNING • To help prevent overturning the vehicle, drive slowly straight up and down slopes. Avoid driving the vehicle on slopes exceeding 20% incline. • Avoid stopping a loaded vehicle on a hill. If a loaded vehicle must be stopped on a hill, avoid sudden starts or rolling back...

Driving Instructions WARNING • Operator must control vehicle speed when going downhill. • Never shift the vehicle out of the FORWARD position while going downhill. If you do, you will not be able to shift into the REVERSE position or back into the FORWARD position until stopped. • Press the brake pe...

Loading and Unloading Cargo CAUTION • When stopped on a hill, use the brake pedal to hold your position. Do not use the accelerator pedal to hold position. PARKING AND LEAVING THE VEHICLE 1. After stopping the vehicle, firmly set the park brake. Make sure it is fully engaged. This will prevent the v...

Vehicle Load Capacities Gross Trailer Weight Gross trailer weight is the combination of the trailer weight and the trailer load weight. Maximum Payload Capacity The maximum payload capacity is the maximum amount of load that the vehicle can haul in the cargo bed and/or towin a trailer. The combined ...

Towing with the Vehicle TOWING WITH THE VEHICLE WARNING • Do not tow a vehicle or trailer on public streets or highways. • Normal vehicle operating speed should be reduced when towing. • Extreme caution should be used when towing. • Do not allow riders in the vehicle or trailer being towed. • Avoid ...

Storage STORAGE See General Warnings on page 8. DANGER • Do not attempt to drain fuel when the engine is hot or while it is running. • Clean up any spilled fuel before operating the vehicle. • Store fuel in an approved fuel container only. Store in a well-ventilated area away from sparks, open flame...

Maintenance RETURNING THE STORED VEHICLE TO SERVICE 1. Make sure the key switch is in the OFF position and the Forward/Reverse handle is in the NEUTRAL position.Chock the wheels. 2. Restore the fuel system to operation (Figure 27) . 2.1. Remove the plug from the fuel tank vent. 2.2. Connect the vent...

Periodic Service Schedule WARNING • If wires are removed or replaced make sure wiring and wire harness are properly routed and secured. Failure to properly route and secure wiring could result in vehicle malfunction, property damage,personal injury, or death. • Lift only one end of the vehicle at a ...

Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Pre-Operation and Daily Safety Checklist See Pre-Operation and Daily Safety Checklist on page 20. Performance Inspection See Performance Inspection on page 20. Check engine oil level; add if necessary. See Engine Oil Level ...

Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE REGULAR INTERVAL SERVICE LUBRICATION POINTS RECOMMENDED LUBRICANT First change 50 hours – additional change for both every 100 hours of operation or annually, whichever comes first. Change engine oil and oil fi...

Brake Fluid Reservoir BRAKE FLUID RESERVOIR 1 2 1 2 3 1. Full Level 2. Safe Level 3. Low Level 201 Figure 15 Brake Fluid and Coolant Access 202 Figure 16 Brake Fluid Reservoir The brake fluid reservoir (1) is located under the hood (Figure 15) . Raise the hood to check the brake fluid level. During ...

Engine Oil ENGINE OIL LEVEL CHECK 1. Remove the oil level dipstick from the oil filler tube and wipe oil from the dipstick (Figure 17) . See following CAUTION. CAUTION • Do not remove dipstick while engine is running. 2. Check oil level by fully inserting the dipstick into the tube and immediately r...

Engine Oil 5. From the underside of the vehicle, use a socket or wrench to remove the drain plug (1). Turn the plugcounterclockwise and drain the engine oil into the pan. See following WARNING. WARNING • Do not attempt to change engine oil when the engine is hot or even warm. Hot engine oil can caus...

Engine Oil 26 Figure 19 Remove Engine Oil Filter 27 Figure 20 Coat Rubber Seal 4. Use a clean, lint-free rag to wipe the oil filter port flange surface clean where the oil filter gasket seats. 5. To help seal the new oil filter to the oil port flange, apply a light coat of white lithium NLGI Number ...

Engine Oil Engine Oil Filling 1. Add engine oil; use a funnel or pour spout to direct the oil into the opening (Figure 21) . With filter change, the engine requires 3 qt. (2.8 L) of oil. Refer to oil viscosity guidelines for selection of oil grade (Figure 22) . See following CAUTION. CAUTION • Do no...

Gearcase Lubrication GEARCASE LUBRICATION NOTE: Dispose of used oil according to the environmental laws and regulations for your area. LUBRICATION LEVEL CHECK FOR FRONT DIFFERENTIAL, TRANSMISSION, AND REARDIFFERENTIAL Each gearcase component is equipped with two oil port plugs (1 and 2) (Figure 23, ...

Engine Coolant Check the level of lubricant at the level indicator plug (1). Apply Loctite 567 to the threads of the level indicator plugand tighten to 21 ft-lb (28 N·m). Rear differential: Clean and install the drain plug (2) and washer before filling the rear differential with new lubricant (Figur...

Air Intake System AIR INTAKE SYSTEM CAUTION • Do not drill into the driver-side frame. Failure to heed this caution could damage the engine by allowing excessive contamination to enter the air intake system. AIR FILTER REPLACEMENT The air filter should be inspected periodically and replaced when nec...

Fueling Instructions FUELING INSTRUCTIONS See General Warnings on page 8. DANGER • Turn the key switch to the OFF position before fueling. • Do not pour fuel into the fuel tank when the engine is hot or while it is running. • To avoid electric arc caused by static electricity, the fuel storage/pumpi...

Fueling Instructions Biodiesel can damage painted surfaces. Be sure to remove all spilled fuel immediately to help prevent damage topainted surfaces. If biodiesel will be used in the Kubota D722 engine, be sure that it meets the following requirements: • The fuel blend should contain no more than 5%...

Battery 1 221 Figure 28 Fuel Filter BATTERY See General Warnings on page 8. DANGER • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield andrubber gloves when...

Battery WARNING • When jumping from a booster battery make final (negative) connection at engine frame. • Do not jump start or charge a frozen or damaged battery. Unplug charger before connecting or disconnecting cables to the battery. Never lean over battery while boosting, testing, or charging. Th...

Using A Booster Battery (Jump Starting) WARNING • If battery wire terminals are damaged or corroded, replace or clean them as necessary. Failure to do so may cause them to overheat during operation and could result in a fire, property damage, orpersonal injury. Be sure the battery hold-down clamp is...

Cleaning the Vehicle P OS NEG P O S NEG 4 2 3 1 223 Figure 31 Jump Starting CLEANING THE VEHICLE Each vehicle is equipped with hand-washable front and rear bodies. The vehicle has a powder-coated steel cargo bed(or optional aluminum flat bed). Use commercial automotive cleaning solutions with a spon...

Accessories ACCESSORIES There is a complete line of accessory equipment available from our dealers/distributors. Care should be taken that these accessories are properly installed by trained technicians and that they are used in themanner for which they were designed. See following WARNING and CAUTI...

Vehicle Specifications VEHICLE SPECIFICATIONS SPECIFICATIONS DIESEL VEHICLES POWER SOURCE Engine: 4-cycle OHV, 719 cc 15Kw (20.0 maximum HP) @3600 RPM (per SAE J 1940/1349) Three-cylinder, liquid-cooled, with pressure lubrication system • Fuel system: Mechanical injection, fuel water separator, fuel...