Husqvarna HUV 4421-G / GXP - Manuals

Page 3 - NOTICE

Husqvarna Forest and Garden 7349 Statesville Rd. Charlotte, NC 28269 USA www.usa.husqvarna.com/huv 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 1 NOTICE Warranty information appears on the last pages of this manual. No other warranties, express or implied, arecontained herein. Your ...

Page 4 - 007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual; FOREWORD

Page 2 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual FOREWORD Thank you for choosing Husqvarna, a world leader in outdoor products. You have chosen the finest utilityvehicle on the market. Please protect your investment and ensure that your Husqvarna vehicle provides yearsof reliable, sup...

Page 5 - TABLE OF CONTENTS

2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 3 TABLE OF CONTENTS Safety Details ............................................................................................................................................ 7 General Warnings ..............................................

Page 9 - SAFETY DETAILS; result in minor personal injury.; CAUT ION; could result in property damage.; Figure 1 Battery Cable Removal

Safety Details 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 7 SAFETY DETAILS ý WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage,severe personal...

Page 10 - GENERAL WARNINGS; DAN G E R; CAUTION statements in this manual as well as those on the vehicle.

General Warnings Page 8 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated, repaired, or ser-viced. Safety decal identification information is also included beginning on page 4. Other specifi...

Page 11 - • To avoid unintentionally starting the vehicle:; Figure 2 All-wheel Drive Warning

General Warnings 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 9 ý WARNING • Only trained technicians should service or repair the vehicle. Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair.The appropriate instruction...

Page 12 - GENERAL INFORMATION; . There is also a second serial number decal mounted on the rear; CONTROLS AND INDICATORS; See General Warnings on page 8.; and operating procedures.; Figure 3 Serial Number

General Information Page 10 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual GENERAL INFORMATION This manual includes operating procedures, maintenance, and regular servicing information for all gasolineand diesel HUV 4421-G and HUV 4421-D vehicles. All operating procedures, maintenance, and...

Page 14 - KEY SWITCH – GASOLINE VEHICLES; ACCELERATOR PEDAL; The accelerator pedal (1) is the pedal farthest to the right; See WARNING and CAUTION on page 12.

Controls and Indicators Page 12 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual KEY SWITCH – GASOLINE VEHICLES The key switch (7) is mounted on the instrument panel to the right of the steering column (Figure 4, Page 11) . It has three positions: OFF, ON, and START. To start the vehicle, pl...

Page 15 - BRAKE PEDAL; The park brake pedal (3) is located to the left of the brake pedal; See following; vehicle from rolling.; STEERING ADJUSTMENT LOCK; Figure 4; lever to firmly lock the steering column in position.; See following WARNING.; Figure 6 Park Brake Release

Controls and Indicators 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 13 BRAKE PEDAL The brake pedal (2) is located to the immediate left of the accelerator pedal (Figure 4 and Figure 5, Page 11) . To slow or stop the vehicle, press the brake pedal. PARK BRAKE The park brake pedal (3...

Page 16 - LOW OIL WARNING LIGHT; See following CAUTION.; permanent engine damage.; FUEL GAUGE/HOUR METER; See Periodic Service Schedule on page 29.; HEADLIGHT CONTROL; Press the headlight rocker switch to turn the headlights on or off.; ELECTRIC BED LIFT; NOTE: Remove cargo before raising the bed.

Controls and Indicators Page 14 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual LOW OIL WARNING LIGHT The low oil warning light (9) is located on the instrument panel just to the left of the steering column (Figure 4 and Figure 5, Page 11) . If the warning light lights up, oil should be che...

Page 17 - ROLL-OVER PROTECTIVE STRUCTURE AND SAFETY BELTS; Figure 7 Release Safety Belt

Roll-Over Protective Structure and Safety Belts 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 15 ROLL-OVER PROTECTIVE STRUCTURE AND SAFETY BELTS HUV 4421-G and HUV 4421-D vehicles are equipped with a Roll-Over Protective Structure (ROPS) andsafety belts for each occupant. See followi...

Page 18 - more people – this includes children.; • Be careful not to damage the safety belt webbing or hardware.; SEAT LATCH AND ADJUSTMENT; Vehicles with bucket seat option:; • Do not adjust the driver-side seat while the vehicle is in motion.

Seat Latch and Adjustment Page 16 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual ý WARNING • After inserting the tab, make sure the tab and buckle are locked and that the belt is not twisted. • Loose fitting safety belts could increase the chance of injury due to sliding under the belt if ...

Page 19 - PRE-OPERATION AND DAILY SAFETY CHECKLIST; when the brake pads or rotor have been replaced.

Pre-Operation and Daily Safety Checklist 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 17 To adjust the passenger-side seat 1. Remove the seat from the vehicle. 2. Remove the four bolts and washers from the bottom of the seat mounting plate. 3. Align the mounting plate holes with hol...

Page 20 - PERFORMANCE INSPECTION; Check for proper operation.; See Controls and Indicators on page 10.; in the REVERSE position.; DRIVING INSTRUCTIONS; • Only licensed drivers should be allowed to drive the vehicle.

Performance Inspection Page 18 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the drivinginstructions, take the vehicle for a test drive. Use the following list, in addition t...

Page 21 - Driver should have both hands on the steering wheel.

Driving Instructions 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 19 ý WARNING - Be sure all passengers are capable of securing themselves in a moving vehicle before allowing them to ride in one. - Be sure all persons can properly operate the vehicle prior to allowing them to drive ...

Page 22 - • Operator must control vehicle speed when going downhill.

Driving Instructions Page 20 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual 5. Make sure wheels are turned in desired direction and nothing is in your path. 6. Make sure the Forward/Reverse handle is in the NEUTRAL position. 7. Press and hold the brake pedal. 8. To start the vehicle 8.1. G...

Page 23 - this condition, avoid extremely hard braking in reverse.; STOPPING THE VEHICLE; See following WARNING and CAUTION; pedal to hold position.; PARKING AND LEAVING THE VEHICLE; BED LATCH AND PROP ROD; The bed latch; resulting in severe personal injury or death.

Bed Latch and Prop Rod 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 21 Under most circumstances the driver will not need to do anything to engage the AWD system; however, thefront differential may become locked (rotate at the same speed regardless of the terrain) under certain condi...

Page 24 - vehicles are equipped with an automatically engaging prop rod; LOADING AND UNLOADING CARGO; Figure 8 Bed Latch

Loading and Unloading Cargo Page 22 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual ý WARNING • For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle. If the vehicle is equipped with a prop rod, ensure that it is securely engaged. Do not close bedunt...

Page 25 - VEHICLE LOAD CAPACITIES; Refer to

Vehicle Load Capacities 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 23 ý WARNING • Reduce speed and avoid sudden stops when backing up. Failure to do so may cause the vehicle to overturn or flip over backwards. • Maximum cargo load must be reduced by the weight of optional equipmen...

Page 26 - TOWING WITH THE VEHICLE; See Vehicle Load Capacities on page 23 for vehicle capacity; TRANSPORTING ON A TRAILER; • Do not allow riders in the trailer being towed.; Figure 10 Vehicle Load Capacity – Two-Passenger

Towing with the Vehicle Page 24 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual TOWING WITH THE VEHICLE ý WARNING • Do not tow a vehicle or trailer on public streets or highways.• Normal vehicle operating speed should be reduced when towing.• Extreme caution should be used when towing.• Do ...

Page 27 - per vehicle being transported.; STORAGE; • Clean up any spilled fuel before operating the vehicle.; Frozen batteries can explode.

Storage 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 25 ý WARNING • For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Never tow a vehicle behind a passenger vehicle or truck on a public road unless it i...

Page 28 - • Batteries in a low state of charge will freeze at low temperatures.; PREPARING THE VEHICLE FOR EXTENDED STORAGE; Figure 11 Fuel Shut-off Valve – Closed Position; OFF

Storage Page 26 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual ý CAUT ION • Batteries in a low state of charge will freeze at low temperatures. PREPARING THE VEHICLE FOR EXTENDED STORAGE 1. Unload the vehicle so that the tires are supporting only the weight of the vehicle. 2. Store the veh...

Page 29 - See Engine Oil and Filter Change on page 36.; RETURNING THE STORED VEHICLE TO SERVICE; Gasoline vehicles only:

Storage 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 27 3. Make sure the key switch is in the OFF position and the Forward/Reverse handle is in the NEUTRAL position. Chock the wheels. Gasoline vehicles: 4. Prepare the fuel tank. 4.1. Fill the tank with fresh fuel. 4.2. Following the...

Page 30 - MAINTENANCE; NEUTRAL position and chock the wheels prior to servicing.

Maintenance Page 28 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual 5. Place the Forward/Reverse handle in the NEUTRAL position. Crank the engine until fuel is pumped into the carburetor (gasoline vehicles) and the fuel lines (all vehicles) and the engine starts. Turn the engineoff. See fol...

Page 31 - maintenance and service manual.; PERIODIC SERVICE SCHEDULE; REGULAR INTERVAL

Periodic Service Schedule 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 29 ý WARNING - Gasoline vehicles only: Disconnect the spark plug wires from the spark plugs. • If wires are removed or replaced make sure wiring and wire harness are properly routed and secured. Failure to proper...

Page 34 - PERIODIC LUBRICATION SCHEDULE

Periodic Lubrication Schedule Page 32 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE REGULAR INTERVAL SERVICE LUBRICATION POINTS RECOMMENDED LUBRICANT Gasoline vehicle:Honda engine-First change 20 hours Kawasaki engine- First chan...

Page 36 - BRAKE FLUID RESERVOIR; The brake fluid reservoir (1) is located under the hood; BRAKE FLUID; ENGINE OIL; OIL PRESSURE – GASOLINE ENGINE; Figure 16 Brake Fluid and Coolant Access; FULL

Brake Fluid Reservoir Page 34 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual BRAKE FLUID RESERVOIR The brake fluid reservoir (1) is located under the hood (Figure 16) . Raise the hood to check the brake fluid level. During the brake fluid level inspection, also inspect the following: • The...

Page 37 - ENGINE OIL LEVEL CHECK; • Do not remove dipstick while engine is running.; or damage to the engine.; Figure 18 Engine Oil Level Check –

Engine Oil 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 35 NOTE: The normal oil pressure value stated in the Honda engine manual is 28 psi at idle; however, the remote filter design causes oil pressure to be 18 psi, which is normal for this type of oil circulationdesign. Kawasaki en...

Page 38 - ENGINE OIL AND FILTER CHANGE; See WARNING “To avoid unintentionally start-; gloves when handling oil drain plug, oil filter, and oil drain pan.; Figure 20 Engine Oil Level Check – Diesel Vehicles

Engine Oil Page 36 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed: • Kawasaki gasoline engine after the first 10 hours of operation. • Honda gasoline engine after the first 20 hours of operation. • Kubota diesel engin...

Page 39 - or; . Turn the plug clockwise; Engine Oil Filter Change; See Engine Oil Draining on page 36.; into the oil drain pan.

Engine Oil 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 37 7. Use a socket or wrench to replace the oil drain plug (1) (Figure 22 or Figure 23) . Turn the plug clockwise and tighten to 29 ft-lb (40 N·m) for Honda gas vehicles, 61 in-lb (6.9 N·m) for Kawasaki gas vehicles withplastic...

Page 41 - Engine Oil Filling; Refer to oil viscosity guidelines for selection of oil grade; result in damage to the engine.; OIL VISCOSITY; Figure 28 Add Engine Oil – Gasoline Vehicles

Engine Oil 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 39 Engine Oil Filling 1. Add engine oil; use a funnel or pour spout to direct the oil into the opening (Figure 28 or Figure 29) . With filter change, the engine requires: • Honda gasoline engines: 1 qt. and 25 oz. (1.7 L) of oi...

Page 42 - GEARCASE LUBRICATION; Each gearcase component is equipped with two oil port plugs (1 and 2)

Gearcase Lubrication Page 40 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual NOTE: Use engine oil with API classification SJ for gasoline engines and CF for diesel engines. Using multi-grade oils (5W-20, 10W-30, and 10W-40) may increase oil consumption. If multi-grade oil is used,check the ...

Page 43 - Tighten the level indi-; See Periodic Lubrication Schedule on page 32.; Apply Loctite 567 to the; See Periodic Lubrication Schedule on page 32.; Apply Loctite 567 to the threads of

Gearcase Lubrication 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 41 the lubricant level indicator hole (1). See Periodic Lubrication Schedule on page 32. Tighten the level indi- cator plug to 10 ft-lb (14 N·m). Transmission: Clean and install the drain plug (2) before filling the t...

Page 44 - ENGINE COOLANT – DIESEL VEHICLES; ENGINE COOLANT LEVEL CHECK; check the coolant level before every operation.; AIR INTAKE SYSTEM; allowing excessive contamination to enter the air intake system.; AIR FILTER REPLACEMENT; More frequent service may be

Engine Coolant – Diesel Vehicles Page 42 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual ENGINE COOLANT – DIESEL VEHICLES ENGINE COOLANT LEVEL CHECK The coolant reserve tank (2) is located under the hood on the passenger side (Figure 16) . Raise the hood to check the coolant level before ev...

Page 45 - Air Filter Removal; Release both canister tab locks; Air Filter Installation; Secure the canister cap with both tab locks.; FUELING INSTRUCTIONS; • Turn key switch to the OFF position before fueling.; have a green fuel cap.; See preceding DANGER and following NOTE.; Figure 35 Air Filter Cartridge

Fueling Instructions 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 43 Air Filter Removal 1. Raise the cargo bed, and locate the air filter canister. 2. Release both canister tab locks (Figure 35) . 3. Pull the canister cap away from the canister. 4. Remove the air filter cartridge (1...

Page 46 - Figure 36 Fuel Tank – Gasoline Vehicles; VENT

Fueling Instructions Page 44 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual NOTE: Gasoline vehicles: Use unleaded gasoline only. Whenever possible, avoid using oxygenated fuels and fuels that are blended with alcohol. Diesel vehicles: Use only diesel fuel grade no. 2 with a cetane rating o...

Page 47 - See Draining Water from Fuel Filter.; Check the engine oil level daily before the engine is started.; See Engine Oil Level Check on page 35.; DRAINING WATER FROM FUEL FILTER

Fueling Instructions 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 45 If biodiesel is used, be sure to apply the following guidelines: • Ensure the fuel tank is as full as possible at all times to prevent moisture from collecting. • Ensure that the fuel tank cap is securely tightened...

Page 48 - BATTERY; • Follow all instructions carefully when working with batteries.; Figure 38 Fuel Filter

Battery Page 46 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual BATTERY See General Warnings on page 8. ý DAN G E R • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area. Wea...

Page 49 - shield and rubber gloves when working on or near batteries.; the designated fill line. Replace battery cell caps.; Figure 39 Battery; FRONT

Battery 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 47 The battery in this vehicle is a 12-volt, low-maintenance battery that requires infrequent checks (Figure 39) . Electrolyte level should be checked semiannually. 1. Turn the key switch to the OFF position and remove the key. Pl...

Page 50 - engage the park brake, and chock the wheels.; Figure 41 Jump Starting

Using A Booster Battery (Jump Starting) Page 48 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual USING A BOOSTER BATTERY (JUMP STARTING) ý WARNING • Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face shield and rubber gloves when working on or near ba...

Page 51 - CLEANING THE VEHICLE; protect occupants from flying objects.; ELECTRIC WINCH ACCESSORY; See following WARNING and CAUTION.

Cleaning the Vehicle 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 49 CLEANING THE VEHICLE Each vehicle is equipped with hand wash-washable front and rear bodies. The vehicle has a powder-coatedsteel cargo bed (or optional aluminum flat bed). Use commercial automotive cleaning soluti...

Page 52 - • Before beginning a winch operation:; SUBSEQUENT OWNER REGISTRATION

Subsequent Owner Registration Page 50 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual ý WARNING • Before beginning a winch operation: - Turn key switch to the OFF position, put Forward/Reverse handle in the NEUTRAL position, and engage the park brake. - Do not use winch while persons are se...

Page 53 - VEHICLE SPECIFICATIONS; SPECIFICATIONS

Vehicle Specifications 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual Page 51 VEHICLE SPECIFICATIONS SPECIFICATIONS HUV 4421 HUV 4421 POWER SOURCE Gasoline Diesel Engine: (Honda) 4-cycle OHV, 614 cc, 20.0 maximum HP @3600 rpm (per SAE J 1940/ 1349), twin-cylinder, air-cooled, with pressure...

Page 56 - HUSQVARNA

Page 54 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual HUSQVARNA ® LIMITED TWO YEAR WARRANTY FOR 2007 TRANSPORTATION AND UTILITY VEHICLES 1. WARRANTY: Husqvarna, INC., ("Husqvarna") hereby warrants to the Original Retail Purchaser that its new 2007 Model Transportationand Utility V...

Page 58 - Carburetor Modification for High Altitude Operation; The following are the EPA approved percentages of oxygenates:

Page 56 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual TECHNICAL & CONSUMER INFORMATION (GASOLINE ENGINES) Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuelconsumption wil...

Page 60 - CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

Page 58 2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your new Husqvarna, Inc. ("Husqvarna") vehicle engine complies with both the U.S. EPA and State of California emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The Califo...