Husqvarna 4421-D/DX/DXL - Manuals

Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information. For detailed information on specificfeatures, read the appropriate section in this manual. HUV 4421 Owner’s Manual Page 5

Safety Decal and Feature Identification ALL HUV 4421 TWO PASSENGER MODELS 2412 1 10 7 9 4 6 5 2 3 8 1 101547601 Decal, Gasoline Fuel Warning (at fuel fill or on frame, near fuel tank) 6 102459101 Decal, Ground Warning (on vehicle frame, near battery) 2 102231601 Decal, Winch Safety Warning (on vehic...

Safety Decal and Feature Identification ALL HUV 4421 FOUR PASSENGER MODELS 2413 1 7 5 2 4 8 6 3 9 10 1 101547601 Decal, Gasoline Fuel Warning (at fuel fill or on frame, near fuel tank) 6 102459101 Decal, Ground Warning (on vehicle frame, near battery) 2 102231601 Decal, Winch Safety Warning (on vehi...

Practice Safety PRACTICE SAFETY 399 Figure 1 Practice Safety Safety signs like you see above may at first seem shocking, but their impact is mild compared with the realityof severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehi...

Safety Details SAFETY DETAILS WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personalinjury, or death. It is important to note that some vital stateme...

General Warnings WARNING • Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and CAUTION statements in this manual as well as those on the vehicle. • Do not leave children unattended on vehicle. • Children requiring a child safety seat must not ride on the vehicle...

General Warnings DISCONNECTING THE BATTERY – GASOLINE/DIESEL VEHICLES 1. Disable the vehicle. See Disabling the Vehicle on page 12. 2. Disconnect the battery cables, negative (–) cable first, as shown (Figure 2) . 3. Gasoline Vehicles Only : Disconnect the spark plug wire(s) from the spark plug(s). ...

General Information 1403 Figure 4 Dispose of Lead-acid Batteries Properly GENERAL INFORMATION This manual includes operating procedures, maintenance, and regular servicing information for all gasoline and dieselHUV 4421-G and HUV 4421-D vehicles. GXP and DXP models have been renamed GX and DX, respe...

Controls and Indicators P H0901-123456 BC54679 SERIAL NUMBER 4 1 2 3 1400 Figure 5 Serial Number Decal CONTROLS AND INDICATORS See General Warnings on page 11. WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. • Do not...

Controls and Indicators 9 6 1 1 1 3 2 B A C 7 8 1 3 4 5 12 1 5 14 192 Figure 6 Instrument Panel – Gasoline Vehicles 9 6 1 1 1 3 2 B A C 7 10 8 1 3 4 5 12 1 5 193 Figure 7 Instrument Panel – Diesel Vehicles Page 16 HUV 4421 Owner’s Manual

Controls and Indicators KEY SWITCH – GASOLINE VEHICLES The key switch (7) is mounted on the instrument panel to the right of the steering column (Figure 6) . It has three positions: OFF, ON, and START. To start the vehicle, place the Forward/Reverse handle in the NEUTRAL position and turn the key to...

Controls and Indicators BRAKE PEDAL The brake pedal (2) is located to the immediate left of the accelerator pedal (Figure 6 and Figure 7) . To slow or stop the vehicle, press the brake pedal. PARK BRAKE The park brake pedal (3) is located to the left of the brake pedal (Figure 6 and Figure 7) . To e...

Controls and Indicators 12-VOLT ACCESSORY OUTLET The 12-volt accessory outlet (11) is located to the right of the key switch (Figure 6 and Figure 7) . It provides a constant 12VDC with the key switch in the ON or OFF position. See following NOTE. NOTE: Extended use of this accessory outlet can cause...

Roll-Over Protective Structure and Seat Belts normal safe operating temperature, the warning light will illuminate. If the warning light lights up, stop the vehicle andallow it to idle for approximately five minutes before stopping the engine. Contact the dealer/distributor or a trainedtechnician. S...

Seat Latch and Adjustment WARNING • Do not operate the vehicle with the ROPS removed. Doing so could result in property damage, personal injury, or death. • Do not remove or modify any component of the ROPS structure. Doing so will result in voiding the ROPS certification and could weaken the ROPS, ...

Pre-Operation and Daily Safety Checklist WARNING • Do not adjust the driver-side seat while the vehicle is in motion. To adjust the passenger-side seat 1. Remove the seat from the vehicle. 2. Remove the four bolts and washers from the bottom of the seat mounting plate. 3. Align the mounting plate ho...

Driving Instructions PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions,take the vehicle for a test drive. Use the following list, in addition to the Pre-Operation and Daily Safety Checklist , as a guide to insp...

Driving Instructions WARNING • Stop the vehicle before shifting the Forward/Reverse handle. Engine must be at idle before shifting the Forward/Reverse handle. Failure to do so may result in injury to inattentive passengers and(or) damage to the vehicle. • To help avoid being struck, do not stand in ...

Driving Instructions 7. Press and hold the brake pedal. 8. To start the vehicle 8.1. Gasoline vehicles: Turn the key to the START position and hold it there until the engine starts. Activate the choke as necessary. If the engine does not start after 10-15 seconds, release the key and repeat theproce...

Bed Latch and Prop Rod WARNING • Reduced steering control can occur if the front differential becomes locked. To help prevent this condition, avoid extremely hard braking in reverse. STOPPING THE VEHICLE To stop the vehicle, release the accelerator pedal and press the brake pedal until the vehicle c...

Loading and Unloading Cargo WARNING persons are clear of cargo bed area. Keep hands clear of all crush areas. Do not drop cargo bed;lower gently and keep entire body clear. Failure to heed this warning could result in severe personalinjury or death. NOTE: HUV 4421 gas and diesel vehicles are equippe...

Vehicle Load Capacities WARNING • Unload cargo bed before raising vehicle with a lift, hoist, or jack. • Avoid stopping on a hill when loaded. If you must stop on a hill, avoid sudden starts, or rolling backwards and stopping suddenly. Failure to heed this warning may cause vehicle to overturn,possi...

Towing with the Vehicle B D A C B D A C 197 Figure 12 Vehicle Load Capacity – Two-Passenger Vehicles 198 Figure 13 Vehicle Load Capacity – Four-Passenger Vehicles TOWING WITH THE VEHICLE WARNING • Do not tow a vehicle or trailer on public streets or highways. • Normal vehicle operating speed should ...

Storage WARNING • Avoid stopping on a hill when towing. If you must stop on a hill, avoid sudden starts, or rolling backwards and stopping suddenly. Failure to heed this warning could cause the vehicle to overturn,possibly resulting in severe personal injury. • Reduce normal driving speed when trans...

Storage 1 2 3 1. Fuel Shut-off Valve 2. Closed (OFF) 3. Open (ON) NOTE: When selecting valve position, ensure that it is fully opened or fully closed. 449 Figure 14 Fuel Shut-off Valve PREPARING THE VEHICLE FOR EXTENDED STORAGE 1. Unload the vehicle so that the tires are supporting only the weight o...

Maintenance 8. Disconnect battery and spark plug (Gas only) wires. See Disconnecting the Battery – Gasoline/Diesel Vehicle on page 13 . 9. The battery should be clean and free of corrosion. Wash the battery top and terminals with a solution of bakingsoda and water (1 cup (237 mL) baking soda per 1 g...

Periodic Service Schedule WARNING • If any problems are found during scheduled inspection or service, do not operate vehicle until repairs are made. Failure to make necessary repairs could result in fire, property damage, severe personalinjury, or death. • Do not wear loose clothing or jewelry such ...

Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE REGULAR INTERVAL SERVICE LUBRICATION POINTS RECOMMENDED LUBRICANT Gasoline vehicle: Kawasaki engine- First change 10 hours Diesel vehicle: First change 50 hours Additional change for all engines every 100 hours...

Periodic Lubrication Schedule 5 6 3 1 4 2 2 3 199 Figure 15 Lubrication Points – Gasoline Vehicles 5 6 3 1 4 2 2 3 200 Figure 16 Lubrication Points – Diesel Vehicles HUV 4421 Owner’s Manual Page 37

Brake Fluid Reservoir BRAKE FLUID RESERVOIR 1 2 1 2 3 1. Full Level 2. Safe Level 3. Low Level 201 Figure 17 Brake Fluid and Coolant Access (diesel vehicle shown) 202 Figure 18 Brake Fluid Reservoir The brake fluid reservoir (1) is located under the hood (Figure 17) . Raise the hood to check the bra...

Engine Oil ENGINE OIL Even though the low oil warning light on the instrument panel should illuminate if the oil level becomes low, theengine oil level should be checked daily. The vehicle should be on a level surface when the oil is checked. Do notoverfill the engine with oil. OIL PRESSURE – GASOLI...

Engine Oil 3 2 1 1. Full Level 2. Safe Level 3. Low Level 3 2 1 1. Full Level 2. Safe Level 3. Low Level 205 Figure 19 Engine Oil Level Check – Kawasaki Gasoline Vehicles 204 Figure 20 Engine Oil Level Check – Diesel Vehicles ENGINE OIL AND FILTER CHANGE The engine oil and oil filter should be chang...

Engine Oil 7. Use a socket or wrench to replace the oil drain plug (1) (Figure 21 or Figure 22) . Turn the plug clockwise and tighten to 61 in-lb (6.9 N·m) for Kawasaki gas vehicles with plastic drain plugs, 14.5 ft-lb (20 N·m) for Kawasakigas vehicles with metal drain plugs, or 31 ft-lb (42 Nm) for...

Engine Oil NOTE: An oil drip guard (1) can be used to prevent excess oil from dripping onto the engine base plate (Figure 24) . Use an empty quart (one liter) container and cut the bottom off at an angle, then slide the open area of thecontainer up and under the oil filter (2) before removal. Positi...

Engine Oil 203 Figure 26 Add Engine Oil – Gasoline Vehicles 212 Figure 27 Add Engine Oil – Diesel Vehicles Engine Oil Filling 1. Add engine oil (Figure 26 or Figure 27) . With filter change, the engine requires the following amounts: – Kawasaki gasoline engines: 1 qt. and 19 oz. (1.5 L) of oil per c...

Gearcase Lubrication NOTE: Use engine oil with API classification SJ for gasoline engines and CF for diesel engines. Using multi-grade oils (5W-20, 10W-30, and 10W-40) may increase oil consumption. If multi-grade oil is used, checkthe oil level more frequently. SAE 5 W-30 SAE 10W-30/ SAE 10W-40 SAE ...

Gearcase Lubrication 1 2 1 2 215 Figure 30 Front Differential Lubrication Level 216 Figure 31 Transmission Lubrication Level Transmission: Clean and install the drain plug (2) before filling the transmission with new lubricant (Figure 31) . Tighten the drain plug to 96 in-lb (11 N·m). Remove the fil...

Engine Coolant – Diesel Vehicles 1 2 217 Figure 32 Rear Differential Lubrication Level ENGINE COOLANT – DIESEL VEHICLES ENGINE COOLANT LEVEL CHECK The coolant reserve tank (2) is located under the hood on the passenger side (Figure 17) . Raise the hood to check the coolant level before every operati...

Air Intake System AIR INTAKE SYSTEM CAUTION • Do not drill into the driver-side frame. Failure to heed this caution could damage the engine by allowing excessive contamination to enter the air intake system. AIR FILTER REPLACEMENT The air filter should be inspected periodically and replaced when nec...

Fueling Instructions FUELING INSTRUCTIONS See General Warnings on page 11. DANGER • Turn the key switch to the OFF position before fueling. • Do not pour fuel into the fuel tank when the engine is hot or while it is running. • To avoid electric arc caused by static electricity, the fuel storage/pump...

Fueling Instructions Biodiesel is an excellent medium for microbial growth and contamination. Microbial contamination can cause corrosionof the fuel system and prematurely plugged fuel filters. See following NOTE. NOTE: Use of biodiesel may result in premature failure of fuel system components. Kubo...

Battery WARNING • Clean up spilled fuel. Keep sparks and flames away from the vehicle and service area. Failure to heed this warning could result in an explosion or fire, resulting in severe personal injury or death. 5. Close the valve by rotating it counterclockwise until the valve is firmly sealed...

Battery DANGER – Eyes: Flush with water for 15 minutes. Call a physician immediately. • Tools, wires, and metal objects can cause sparks when shorted across a battery. WARNING • Wear safety glasses or approved eye protection when servicing the vehicle. • Follow all instructions carefully when workin...

Using A Booster Battery (Jump Starting) WARNING • Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face shield and rubber gloves when working on or near batteries. 5. Carefully check the electrolyte level and add distilled water if necessary. Do not fill the bat...

Cleaning the Vehicle CAUTION • The alternator can be damaged if the following actions occur: – Engine is operated with battery cables disconnected. – Booster cables are connected wrong. P OS NEG P O S NEG 4 2 3 1 223 Figure 39 Jump Starting CLEANING THE VEHICLE Each vehicle is equipped with hand-was...

Accessories ACCESSORIES There is a complete line of accessory equipment available from our dealers/distributors. Care should be taken that these accessories are properly installed by trained technicians and that they are used in themanner for which they were designed. See following WARNING and CAUTI...

Subsequent Owner Registration WARNING • To avoid the risk of rollover when operating a vehicle equipped with mud tires on a paved surface: reduce speed, use extreme caution, and drive slowly in turns. • The diameter of all tires on the vehicle must be equal; otherwise the all-wheel drive system will...

Vehicle Specifications VEHICLE SPECIFICATIONS SPECIFICATIONS HUV 4421-G; HUV 4421- GXP HUV 4421-D; HUV 4421- DXP HUV 4421-GXL HUV 4421- DXL POWER SOURCE GASOLINE DIESEL GASOLINE DIESEL Engine: (Kawasaki) 4-cycle OHV, 675 cc, 23.0 maximum HP @3600 RPM (per SAE J 1940/1349), twin-cylinder, air-cooled,...

Warranties WARRANTIES HUSQVARNA® LIMITED TWO YEAR WARRANTY FOR TRANSPORTATION AND UTILITYVEHICLES 1. WARRANTY: Husqvarna, Inc., ("Husqvarna") hereby warrants to the Original Retail Purchaser that its new Transportation andUtility Vehicles purchased from Husqvarna or an authorized dealer shal...

Warranties 5. HOW TO MAKE A WARRANTY CLAIM: To make a warranty claim under this limited warranty, you must present the vehicle or defective component to anauthorized Husqvarna dealer. 6. DISCLAIMER: THIS LIMITED WARRANTY IS EXCLUSIVE. HUSQVARNA MAKES NO OTHER WARRANTY OF ANYKIND, EXPRESSED OR IMPLIE...

Warranties - As the vehicle engine owner, you are responsible for the performance of the required maintenance listed in yourowner’s manual. HUSQVARNA recommends that you retain all receipts covering maintenance on your vehicle engine,but HUSQVARNA cannot deny warranty solely for the lack of receipts...

Warranties repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed,and properly operating, adjustment limiting device is still eligible for warranty coverage. The following emissionwarranty parts list are covered: SYSTEMS COVERED PARTS DESC...