Page 2 - PERFORMANCE SPECIFICATIONS; Single Phase Motor Data 60HZ Chart C; †Thermal overload protector - automatic reset
2 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com PERFORMANCE SPECIFICATIONS PRESSURE ADDED - PSI 10 20 40 60 80 100 120 140 160 180 200 Max. Press. PSI Suction Pipe Tap NPT Disch. Pipe Tap NPT Stainless Steel Fitted Powder- Coated Cast Iron Fitted Cas...
Page 3 - Three Phase Motor Data Chart D; HP, 3 Phase motor operable on 60Hz only.; Material; Component; Chart F
3 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com Three Phase Motor Data Chart D Three Phase† 60/50 Hz 3450/2850 RPM Capacitor Start HP Motor Voltage Factory Connected Motor Voltage Service Factor Motor Amps Locked Rotor Motor Amps Code Letter 230V 460...
Page 4 - General Safety Information; WILL; HANDLING
4 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com General Safety Information Carefully read and follow all safety instructions in this manual and on pump. Keep safety labels in good condition. Replace missing or damaged safety labels. This is a SAFETY ...
Page 5 - Mount pump in correct position or pump failure will result.; Figure 2 - No Air Pockets in Inlet Pipe; Figure 4A; Installation; Support pump and; PRESSURE BOOST SYSTEMS; Do not use a globe
5 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com Mount pump in correct position or pump failure will result. Figure 2 - No Air Pockets in Inlet Pipe Figure 3 - Inlet Pipe Must Not Leak Figure 5 IMPORTANT: Clean all filters and strainers on a regular s...
Page 6 - A pressure gauge installed in the; Install a pressure; Figure 6; A contained air pressure tank and pressure switch is required to; Pump used to boost incoming city pressure (automatic operation).; Clean all filters and strainers on a regular schedule.; Figure 7
6 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com Installation (Continued) 5. A pressure gauge installed in the inlet pipe close to the inlet port, (See Figure 6) will show if enough water is being supplied to the pump. See Operation Section - Priming,...
Page 7 - Proper rotation of; WIRING; Ground the pump permanently using; Do not ground to; Check local and/or; Make certain that; Figure 8; Dual voltage motors, change the red and
7 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com Installation (Continued) Proper rotation of pump impeller is critical on three phase motors. See Motor Rotation under Operation section and Figure 12. WIRING 1. Install, ground, wire and maintain this p...
Page 8 - Specific Wiring Procedure; Replace rear access cover before starting; not supplied; Never examine, make wiring changes or; Operation; Unit must be full of fluid before operat-; VALVES; CONNECTION FOR 3 PHASE, 9 LEADS. IF YOUR 3 PHASE; Figure 11 - Wiring Diagram for Three Phase Motors
8 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com Installation (Continued) 5. Specific Wiring Procedure (Refer to Figures 9, 10, & 11 and Minimum Wire Size Chart). a. Select the voltage you are to use, either 115V or 230V single phase, 230V or 460V...
Page 9 - Do not go over recommended maximum; Maintenance; Disconnect power supply and depressur-
9 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com Operation (Continued) MOTOR/PUMP ROTATION 1. Single phase models are one (1) rotation only (counter- clockwise when facing the pump end) and cannot be reversed. 2. Proper rotation of pump impeller is cr...
Page 10 - Figure 13 - Remove Mechanical Seal; Seal
10 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com Maintenance (Continued) NOTE: Liquid soap solution - one drop of liquid soap com- bined with one teaspoonful of water. 5. With thumb pressure, press ceramic seal half firmly and squarely into seal cavi...
Page 11 - Troubleshooting Chart; Symptom
11 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com Troubleshooting Chart Symptom Possible Cause(s) Corrective Action Pump won’t start or run at full speed 1. Blown fuse or open circuit breaker 1. Replace fuse or close circuit breaker. See wire size cha...
Page 13 - PRESSURE BOOSTER PUMP REPAIR PARTS; (For Pricing Refer To Repair Parts Price List)
13 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com FORM NO. FW0045 0907 SUPERSEDES 0206 PAGE 4-7A REPAIR PARTS IL0565 9 PRESSURE BOOSTER PUMP REPAIR PARTS (For Pricing Refer To Repair Parts Price List) Replacement Motors 10 ITEM REPLACEMENT MOTORS QTY ...
