Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 Contact Info.................................................... 2Manual Accuracy ........................................... 2G5912Z Machine Data Sheet ........................ 3G7214Z Machine Data Sheet .................
Page 4 - Contact Info; Manual Accuracy; INTRODUCTION
-2- Model G5912Z/G7214Z (Mfd. Since 01/17) We stand behind our machines! If you have ques-tions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster. Grizzly Techn...
Page 5 - MODEL G5912Z 5 HP PROFESSIONAL SPINDLE SHAPER ‐ Z
Model G5912Z/G7214Z (Mfd. Since 01/17) -3- G5912Z Machine Data Sheet The information contained herein is deemed accurate as of 2/28/2019 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purcha...
Page 9 - NOTICE; Safety Instructions for Machinery
Model G5912Z/G7214Z (Mfd. Since 01/17) -7- ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and a...
Page 11 - Additional Safety for Shapers
Model G5912Z/G7214Z (Mfd. Since 01/17) -9- Additional Safety for Shapers Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutter. Cutters or other parts improperly secured to spindle can fly off and strike nearby operators with great force. Flying debris can caus...
Page 12 - SECTION 2: POWER SUPPLY
-10- Model G5912Z/G7214Z (Mfd. Since 01/17) SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To m...
Page 15 - Unpacking
Model G5912Z/G7214Z (Mfd. Since 01/17) -13- SECTION 3: SETUP Description Qty• Straightedge 4' (or longer) ......................... 1 • Safety Glasses (for each person) .............. 1 • Dust Collection System .............................. 1 • 4" Dust Hose (length as needed) ............... 1 ...
Page 16 - Inventory
-14- Model G5912Z/G7214Z (Mfd. Since 01/17) Figure 5. G5912Z/G7214Z inventory. Model G5912Z/G7214Z Inventory Qty • 3 ⁄ 4 " Spindle ................................................. 1 • 1" Spindle .................................................. 1 • 1 1 ⁄ 4 " Spindle ......................
Page 17 - Site Considerations
Model G5912Z/G7214Z (Mfd. Since 01/17) -15- Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator. Site Considerations Figure 6. Minimum working cle...
Page 18 - Spindle
-16- Model G5912Z/G7214Z (Mfd. Since 01/17) Spindle The Model G5912Z/G7214Z comes with three interchangeable spindles like those in Figure 7. The spindles must be inserted correctly and remain stable in order to produce quality work. When installing and changing spindles, make sure the spindle seats...
Page 19 - Handles
Model G5912Z/G7214Z (Mfd. Since 01/17) -17- Figure 12. Round knobs onto bar. Figure 11. Tightening setscrew with hex key. Figure 10. Bar into shaft guide. Groove 3. Tighten the shaft setscrew into the groove to lock the bar in place as shown in Figure 11. 4. Install the round knobs shown in Figure 1...
Page 20 - Cutter Guard; Fence Assembly
-18- Model G5912Z/G7214Z (Mfd. Since 01/17) Cutter Guard Figure 14. Inserting shaft guide into guard. Figure 15. Tightening bolt into shaft groove. Figure 16. Adjustment guide to fence bracket. Figure 17. Adjustment handle. 2. Insert the adjustment handle (see Figure 17) into the fence bracket, and ...
Page 22 - Handwheel Handle
-20- Model G5912Z/G7214Z (Mfd. Since 01/17) Figure 22. Example of hold-downs on workpiece. Figure 23. Overview of hold-downs in place. 2. Insert the bracket pole into the fence bracket and hold-down bracket. 3. Partially screw handle into hold-down brackets. 4. Slide two hold-down brackets into mite...
Page 23 - SECTION 4: ADJUSTMENTS
Model G5912Z/G7214Z (Mfd. Since 01/17) -21- SECTION 4: ADJUSTMENTS Wear safety glasses dur- ing the entire adjustment process. Failure to com- ply may result in serious personal injury. Figure 24. Inspecting pulley alignment. Adjustment Set Screw Pulleys & V-Belt Improper pulley alignment sharpl...
Page 24 - Speed Changes
-22- Model G5912Z/G7214Z (Mfd. Since 01/17) Figure 26. Spindle speed adjustment. 4. Align the belt along the appropriate pulley grooves. 5. Slide the motor back into position and tighten the belt. When the belt is properly tensioned, there should be approximately 1 ⁄ 4 " of deflec- tion in the c...
Page 26 - Table Inserts; Test Run
-24- Model G5912Z/G7214Z (Mfd. Since 01/17) 3. Inspect the table insert with the straightedge from both side-to-side and front-to-back to ensure it is flush with the table. Replace and secure the Phillips head screws. Figure 28. Leveling table insert. Never use the Model G5912Z/G7214Z for applicatio...
Page 27 - SECTION 5: OPERATIONS; Rotation
Model G5912Z/G7214Z (Mfd. Since 01/17) -25- SECTION 5: OPERATIONS Rotation Your shaper is equipped with a FORWARD/REVERSE switch as shown in Figure 29. In many instances, you will find it necessary to flip the cutter over and reverse cutter rotation. Whenever possible, mount the cutter so the board ...
Page 28 - Cutter Installation
-26- Model G5912Z/G7214Z (Mfd. Since 01/17) Cutter Installation Your shaper operates at speeds of 3600, 5100, 8000 and 10,000 R.P.M. 3 1 ⁄ 2 " or larger cutters must be operated at the slowest speed. Always use the largest spindle size possible, and never use more than one bushing size to gain t...
Page 31 - Rub Collars
Model G5912Z/G7214Z (Mfd. Since 01/17) -29- 3. Between two cutters: Using a rub collar between two cutters, as in Figure 38, has the distinct advantage of performing two cuts at once or eliminating the need to change cutters for two different operations. Notice that part of the edge is left uncut. T...
Page 32 - Pattern Work
-30- Model G5912Z/G7214Z (Mfd. Since 01/17) When making a pattern jig here are a few things to consider: 1. Build your jig from a material that will smooth- ly follow the rub collar or fence. Pattern Work When using a pattern, the rub collar can be posi-tioned either above, below or between cutters....
Page 33 - Freehand Shaping
Model G5912Z/G7214Z (Mfd. Since 01/17) -31- The purpose of the starting fixture is to support the workpiece during the beginning of the cut. The workpiece is typically placed in the starting position using the starting fixture for support, then swung into the cutter while holding the workpiece firml...
Page 34 - SECTION 6: ACCESSORIES
-32- Model G5912Z/G7214Z (Mfd. Since 01/17) SECTION 6: ACCESSORIES W1124—Rub Collar 1 1 ⁄ 4 " x 2 1 ⁄ 4 " OD W1125—Rub Collar 1 1 ⁄ 4 " x 2 1 ⁄ 2 " OD W1126—Rub Collar 1 1 ⁄ 4 " x 2 3 ⁄ 4 " OD W1127—Rub Collar 1 1 ⁄ 4 " x 3" OD W1128—Rub Collar 1 1 ⁄ 4 " x 3 1 ⁄ 4...
Page 36 - SECTION 7: MAINTENANCE; Cleaning; Unpainted Cast Iron
-34- Model G5912Z/G7214Z (Mfd. Since 01/17) SECTION 7: MAINTENANCE V-Belt Avoid getting grease or oil on the V-belt or pulleys. Check the V-belt, as part of a monthly inspection for proper tension and belt condition. Cracking and glazing could result in belt failure. Replace the belt if such conditi...
Page 37 - Wiring Safety Instructions
Model G5912Z/G7214Z (Mfd. Since 01/17) -35- SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine...
Page 40 - Cabinet
-38- Model G5912Z/G7214Z (Mfd. Since 01/17) BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. Cabinet 128 129 SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 ...
Page 41 - Cabinet Parts List
Model G5912Z/G7214Z (Mfd. Since 01/17) -39- BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. Cabinet Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P5912Z001 SET SCREW 5/16-18 X 5/8 18 P5912Z018 TERMINAL BOX ASSY 2 P5912Z002 TABLE 18A P5912Z018A TERMINAL BOX W/O B...
Page 43 - Spindle Parts List
Model G5912Z/G7214Z (Mfd. Since 01/17) -41- BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. Spindle Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 28 P5912Z028 LOCK BOLT 3/8-11 43 P5912Z043 COLLAR 1-1/4" X 3/8" 1PC 29 P5912Z029 TAPER LOCK NUT 43A P5912Z043A...
Page 44 - Motor
-42- Model G5912Z/G7214Z (Mfd. Since 01/17) BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. Motor 80-2 80-1 80-3 80-7 80-6 80-4 G5912Z G7214Z 80-8 80-9 80-5 80-10 80-2 80-1 80-3 102 39A 103 7 8 104
Page 45 - Motor Parts List
Model G5912Z/G7214Z (Mfd. Since 01/17) -43- BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. Motor Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 7 P5912Z007 HEX NUT 3/8-16 73 P5912Z073 MOTOR PULLEY 8 P5912Z008 LOCK WASHER 3/8 74 P5912Z074 HEX BOLT 3/8-16 X 1-1/2 9 ...
Page 46 - Fence Guard
-44- Model G5912Z/G7214Z (Mfd. Since 01/17) BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. Fence Guard 119AV2 105AV4 168 105AV4 97 127 52 169 170 168 52 113V2
Page 47 - Fence Guard Parts List
Model G5912Z/G7214Z (Mfd. Since 01/17) -45- BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. REF PART # DESCRIPTION REF PART # DESCRIPTION 51 P5912Z051 LOCK WASHER 1/4 115 P5912Z115 BRACKET ASSY FENCE RH 52 P5912Z052 FLAT WASHER 1/4 116A P5912Z116A WOOD FENCE (RIGHT) 55 P5912...
Page 49 - Notes