Grizzly Industrial G0839P - User Manual

-4- Model G0839P (Mfd. Since 04/18) Controls & Components To reduce your risk of serious injury, read this entire manual BEFORE using machine. Figure 1. Controls and components (side). Refer to the following figures and descriptions to become familiar with the basic controls and com-ponents of t...

-6- Model G0839P (Mfd. Since 04/18) The information contained herein is deemed accurate as of 9/20/2018 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0839P MAC...

-8- Model G0839P (Mfd. Since 04/18) ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always d...

-10- Model G0839P (Mfd. Since 04/18) Additional Safety for Edge Sanders FEEDING WORKPIECE. Forcefully jamming work-piece into sanding surface could cause workpiece to be aggressively grabbed and pull your hands into sanding surface. Firmly grasp workpiece in both hands and ease it into sandpaper usi...

Model G0839P (Mfd. Since 04/18) -11- SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize...

Model G0839P (Mfd. Since 04/18) -13- 4. Use wire nut to connect wires #2 and #4, as shown in Figure 7. Twist wire nut onto wires and wrap it with electrical tape so it will not come loose. 5. Close and secure motor junction box. 6. Install a 6-15 plug on power cord, according to plug manufacturer's ...

-14- Model G0839P (Mfd. Since 04/18) SECTION 3: SETUP Description Qty• Additional People ....................................... 1 • Safety Glasses (for each person) ............... 1 • Leather Gloves (for each person) ........ 1 Pair • Wrench Open-End or Socket 13mm .......... 2 • Wrench Open-End o...

Model G0839P (Mfd. Since 04/18) -15- NOTICE If you cannot find an item on this list, care- fully check around /inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. Inventory The following is a list ...

-16- Model G0839P (Mfd. Since 04/18) Hardware Recognition Chart USE THIS CHART TO MATCH UPHARDWARE DURING THE INVENTORYAND ASSEMBLY PROCESS. 5mm 5 mm Flat Head Cap Screw

Model G0839P (Mfd. Since 04/18) -17- Site Considerations Figure 11. Minimum working clearances. 51" 23 1 / 2 " Wall Minimum 30" Clearance Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the ...

-18- Model G0839P (Mfd. Since 04/18) 3. Attach (2) lower end supports and (2) lower side supports to stand assembly made in Step 2 with (16) M8-1.25 x 12 carriage bolts, (16) 8mm flat washers, and (16) M8-1.25 hex nuts (see Figure 14). DO NOT fully tighten fasteners yet. Figure 14. Lower end support...

-20- Model G0839P (Mfd. Since 04/18) Dust Collection Minimum CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and lengt...

Model G0839P (Mfd. Since 04/18) -21- Test Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly. If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and f...

-22- Model G0839P (Mfd. Since 04/18) SECTION 4: OPERATIONS Operation Overview The purpose of this overview is to provide the nov-ice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier t...

-24- Model G0839P (Mfd. Since 04/18) Item (s) Needed: Qty 6" W x 79" L Sanding Belt .................................. 1 To install a sanding belt: 1. DISCONNECT MACHINE FROM POWER! 2. Position platen horizontally (refer to Positioning Platen on Page 23). 3. Open belt cover by rotating knob ...

-26- Model G0839P (Mfd. Since 04/18) Adjusting Table Height & Tilt The height of the main table is adjustable. You adjust the table height according to the thick-ness of your workpiece. If you repeatedly sand workpieces of similar size, adjust the table height periodically to ensure the sanding ...

-28- Model G0839P (Mfd. Since 04/18) Face Sanding Face-sanding operations are performed directly on the sanding belt with the platen in the horizon-tal position. Always use two hands to control the workpiece and use the back stop to support it. To perform face sanding: 1. Position platen horizontall...

Model G0839P (Mfd. Since 04/18) -29- Figure 38. Example of contour sanding with miter gauge. Bevel Sanding Both the main and end tables on the Model G0839P tilt from 0°–45° for sanding bev-elled edges on your workpieces. Angle sand-ing operations are performed with the platen in vertical position. F...

-30- Model G0839P (Mfd. Since 04/18) 1. Set end table tilt to match angle of bevel on workpiece (refer to Adjusting Table Height & Tilt on Page 26). 2. Connect machine to power, turn it ON, and allow it to reach full speed. 3. Position workpiece on end table against miter gauge if feasible. 4. U...

Model G0839P (Mfd. Since 04/18) -31- SECTION 5: ACCESSORIES ACCESSORIES Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to o...

Model G0839P (Mfd. Since 04/18) -33- SECTION 6: MAINTENANCE For optimum performance from this machine, this maintenance schedule must be strictly followed. OngoingTo maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediat...

-34- Model G0839P (Mfd. Since 04/18) Symptom Possible Cause Possible Solution Machine does not start, or power supply fuse/breaker trips immediately after startup. 1. Switch disabling key removed.2. Incorrect power supply voltage or circuit size. 3. Power supply circuit breaker tripped or fuse blown...

Model G0839P (Mfd. Since 04/18) -35- Sander Operation Symptom Possible Cause Possible Solution Machine vibrates excessively (non-motor related). 1. Stand not stable on floor.2. Broken/defective sanding belt. 1. Relocate/shim machine.2. Replace sanding belt ( Page 24). Sanded surface not square. 1. T...

-36- Model G0839P (Mfd. Since 04/18) Calibrating Table Tilt 1. DISCONNECT MACHINE FROM POWER! 2. Position platen vertically (refer to Positioning Platen on Page 23). 3. Remove sanding belt (refer to Installing Belt on Page 24). 4. Set one edge of 90° square on main table surface and other edge again...

Model G0839P (Mfd. Since 04/18) -39- SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before...

Figure 58. G0839P switch box and connections. Figure 60. G0839P motor junction box and connections (wired for 110V). Electrical Components Figure 59. G0839P start capacitor. -40- Model G0839P (Mfd. Since 04/18) READ ELECTRICAL SAFETY ON PAGE 39!

Wiring Diagram Motor (Wired for 220 VAC) Hot Ground 6-15 Plug 220V (As Recommended) G Motor (Wired for 110 VAC) 1 2 3 4 5 6 GND ON/OFF Paddle Switch Hot G (viewed from behind) KEDU HY18 250V 10A Ground 3 4 Neutral 1 2 Ground 4 2 3 1 Start Capacitor 200uF 250V Start Capacitor 200uF 250V 5-15 Plug 110...

Model G0839P (Mfd. Since 04/18) -43- BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0839P001 GRAPHITE PLATEN 6" X 32" 55 P0839P055 CAP SCREW M6-1 X 12 2 P0839P002 SANDING BELT 80-GRIT 6" X 79" ...

-44- Model G0839P (Mfd. Since 04/18) BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. Main Parts List, Continued REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P0839P100 HEX NUT M8-1.25 114 P0839P114 PHLP HD SCR M5-.8 X 16 101 P0839P101 FLAT WASHER 8MM 115 P0839P115 HEX NU...

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