Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .....................................................................................................................................
Page 4 - INTRODUCTION; Foreword; Contact Info
-2- Model H8192 (Mfg. Since 8/07) INTRODUCTION Foreword We are proud to offer the Model H8192 1" Belt/8" Disc Combination Sander. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect yea...
Page 5 - Machine Data Sheet
Model H8192 (Mfg. Since 8/07) -3- MODEL H8192 1" BELT/8" COMBINATION DISC SANDER Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET Design Type ............................................................................................
Page 6 - Identification
-4- Model H8192 (Mfg. Since 8/07) Figure 1. Model H8192 identification. A. Sanding Belt 1" x 42" B. Sanding Belt Tracking Knob C. Sanding Disc 8" D. Miter Gauge E. Disc Table F. V-Belt Safety Cover G. Sanding Belt Safety Cover H. Sanding Belt Dust Port Identification C D E F G I J K L N ...
Page 7 - For Your Own Safety, Read Instruction; NOTICE; Safety Instructions for Machinery
Model H8192 (Mfg. Since 8/07) -5- SECTION 1: SAFETY ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair wo...
Page 9 - Additional Safety for Belt and Disc Sanders
Model H8192 (Mfg. Since 8/07) -7- Additional Safety for Belt and Disc Sanders Serious injury or death can occur from fingers, clothing, jewelry, or hair getting entangled in rotating disc, belt, spindle or other moving components. Abrasion injuries can occur from touching moving sandpaper with bare ...
Page 10 - SECTION 2: CIRCUIT REQUIREMENTS
-8- Model H8192 (Mfg. Since 8/07) Figure 2. Typical type 5-15 plug and receptacle. Grounding Prong Neutral Hot 5-15 PLUG GROUNDED 5-15 RECEPTACLE Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the mach...
Page 12 - Inventory
-10- Model H8192 (Mfg. Since 8/07) Inventory The following is a description of the main components shipped with your machine. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefull...
Page 13 - Hardware Recognition Chart
Model H8192 (Mfg. Since 8/07) -11- Hardware Recognition Chart
Page 14 - Site Considerations
-12- Model H8192 (Mfg. Since 8/07) Placement Location Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new combo sander. We recommend placing the machin...
Page 19 - Test Run
Model H8192 (Mfg. Since 8/07) -17- 5. Turn the machine OFF. 6. Remove the switch disabling key, as shown in Figure 21. Test Run Once the assembly is complete, test run your sander to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) T...
Page 21 - SECTION 4: OPERATIONS; Operation Safety
Model H8192 (Mfg. Since 8/07) -19- SECTION 4: OPERATIONS Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine. Loose hair and clothing could get caught in machinery and cause serious...
Page 22 - Belt Sanding
-20- Model H8192 (Mfg. Since 8/07) Note: To prevent burning the workpiece and overloading the sanding disc, move the workpiece slowly back and forth from the left side of the sanding disc to the center. Figure 24. Example of 90° disc sanding. 5. Slowly, and with light pressure, move the workpiece in...
Page 23 - SECTION 5: ACCESSORIES
Model H8192 (Mfg. Since 8/07) -21- SECTION 5: ACCESSORIES PRO-STICK ® Abrasive Surface Cleaners Extend the life of your sanding discs and belts! Choose the Pro-Stick ® with a handle for greater control or without a handle for more usable area. Size Model 1 1 ⁄ 2 " X 1 1 ⁄ 2 " X 8 1 ⁄ 2 "...
Page 24 - SECTION 6: MAINTENANCE; Schedule
-22- Model H8192 (Mfg. Since 8/07) SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions...
Page 26 - Troubleshooting
-24- Model H8192 (Mfg. Since 8/07) Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: SERVICE...
Page 27 - Squaring Disc Table
Model H8192 (Mfg. Since 8/07) -25- Squaring Disc Table To square the sanding disc table: 1. DISCONNECT THE SANDER FROM POWER! 2. Place a machinist's square or other 90° measuring tool against the disc table and sanding disc (see Figure 34). 3. Loosen the table lock handle, adjust the table square wi...
Page 28 - Electrical Components & Wiring Diagram
-26- Model H8192 (Mfg. Since 8/07) BLACK WHITE GREEN COLOR KEY Bk Wt Gn View this page in color at www.grizzly.com. Neutral Hot Ground Gn Wt Bk Bk Bk Gn Gn Bk Bk Bk Wt Gn Gn 5-15 Plug 110 VAC Switch Motor Start Capacitor 240MFD 125VAC Wt Wt Electrical Components & Wiring Diagram
Page 29 - Sanding Belt & Motor Breakdown
Model H8192 (Mfg. Since 8/07) -27- 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 41 43 45 46 47 48 49 50 51 52 64 65 66 67 68 69 72 80 81 1 2 3 4 5 6 7 8 9 12 13 14 15 16 18 10 11 19 20 21 53 54 55 57 58 59 56 62 63 61 60 70 71 17 56-1 56-2 Sanding Belt & Motor Breakdown
Page 30 - Sanding Disc Breakdown
-28- Model H8192 (Mfg. Since 8/07) 110 120 121 122 123 124 125 47 127 128 129 130 131 132 133 134 135 136 143 144 139 141 142 137 140 107 108 109 104 105 106 99 100 101 102 58 60 61 63 Sanding Disc Breakdown
Page 31 - Parts List
Model H8192 (Mfg. Since 8/07) -29- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSB47M CAP SCREW M10-1.5 X 40 56-2 PH8192056-2 CAPACITOR COVER 2 PW04M FLAT WASHER 10MM 57 PN03M HEX NUT M8-1.25 3 PH8192003 TORSION SPRING 58 PLW04M LOCK WASHER 8MM 4 PH8192004 SPACER 59 PW01M FLAT WASHER 8MM 5 PH819...
Page 32 - Label Placement
-30- Model H8192 (Mfg. Since 8/07) Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machi...
Page 33 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 35 - WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Griz...
Page 36 - ORDER
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ ORDER 24 HOURS A DAY! 1-800-523-4777 Visit Our Website Today For Current Specials!
