Teledyne T801 - Manuals - manualsarea.com

Page 3 - or contact

i A BOUT T ELEDYNE A DVANCED P OLLUTION I NSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, conti...

Page 7 - ARRANTY; COVERAGE; Primer on Electro-Static

v W ARRANTY WARRANTY POLICY (02024F) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment failure occur, TAPI assures its customers that prompt service ...

Page 9 - Rev; ORGANIZATION; Part I

vii A BOUT THIS M ANUAL This operation manual, PN 07274, is comprised of multiple documents in PDF format, as listed below. Part No. Rev Name/Description 07274 B T801 Operation manual 06843 B Menu Trees and Software Documentation (inserted as Appendix A in this manual) 07269 A Spare Parts List (loca...

Page 10 - CONVENTIONS USED; Special Notices; ATTENTION; MPORTANT; Note; EVISION; Date Rev; Administrative and specs updates

Teledyne API T801 NDIR CO2 Analyzer Operation Manual viii CONVENTIONS USED In addition to the safety symbols as presented in the Important Safety Information page, this manual provides special notices related to the safety and effective use of the analyzer and other pertinent information. Special No...

Page 11 - ix; ABLE OF

ix T ABLE OF C ONTENTS A BOUT T ELEDYNE A DVANCED P OLLUTION I NSTRUMENTATION (TAPI) .......................................................................... i S AFETY M ESSAGES ...........................................................................................................................

Page 14 - LIST OF FIGURES

Table of Contents Teledyne API T801 NDIR CO2 Analyzer Operation Manual xii 12.2.1. Electronic Operation of the CO 2 Sensor............................................................................................ 204 12.3. Pneumatic Operation ..........................................................

Page 15 - LIST OF TABLES

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Table of Contents xiii Figure 5-4: Alternative Setup Using 250 Ω Resistor for Checking Current Output Signal Levels ..... 95 Figure 7-1: Default DAS Channel Setup .......................................................................................

Page 16 - LIST OF APPENDICES

Table of Contents Teledyne API T801 NDIR CO2 Analyzer Operation Manual xiv Table 5-9: Concentration Alarm Default Settings .......................................................................... 102 Table 6-1: COM Port Communication Modes..............................................................

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16 This page intentionally left blank. 07274B DCN6418

Page 19 - FEATURES; Some of the exceptional features of your T801 NDIR CO

17 1. INTRODUCTION, FEATURES, AND OPTIONS 1.1. T801 OVERVIEW The Model T801 NDIR CO 2 Analyzer is a microprocessor-controlled analyzer that employs Non-Dispersive Infrared (NDIR) spectroscopy to determine the concentration of molecular carbon dioxide (CO 2 ) in the sample gas drawn through the instr...

Page 20 - Teledyne API T801 NDIR CO2 Analyzer Operation Manual; OPTIONS; Option; CAUTION - GENERAL SAFETY HAZARD

Introduction, Features, and Options Teledyne API T801 NDIR CO2 Analyzer Operation Manual 18 1.3. OPTIONS Table 1-1 presents the options available with the T801 analyzer. For assistance with ordering, please contact the Sales department of Teledyne API at: PHONE (toll free, North America) 800-324-519...

Page 23 - SPECIFICATIONS; Specifications; Parameter Description

21 2. SPECIFICATIONS, APPROVALS & COMPLIANCE This section presents specifications, agency approvals, and safety compliance details. 2.1. SPECIFICATIONS Table 2-1: T801 CO 2 Specifications Parameter Description Ranges Min: 0-1% Full scale Max: 0-20% Full scale (selectable, dual ranges and auto-ra...

Page 24 - APPROVALS AND CERTIFICATIONS; The Teledyne API Model T801 NDIR CO; SAFETY

Specifications, Approvals & Compliance Teledyne API T801 NDIR CO2 Analyzer Operation Manual 22 2.2. APPROVALS AND CERTIFICATIONS The Teledyne API Model T801 NDIR CO 2 Analyzer was tested and certified for Safety and Electromagnetic Compatibility (EMC). This section presents the compliance statem...

Page 25 - GETTING STARTED; UNPACKING THE T801 ANALYZER; CAUTION; ENERAL

23 3. GETTING STARTED This section addresses the procedures for unpacking the instrument and inspecting for damage, presents clearance specifications for proper ventilation, introduces the instrument layout, then presents the procedures for getting started: making electrical and pneumatic connection...

Page 26 - Final Test and Validation Data Sheet; components are in good shape and properly seated.; WARNING – ELECTRICAL SHOCK HAZARD; VENTILATION CLEARANCE; Ventilation Clearance; AREA

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 24 Verify that there is no apparent external shipping damage. If damage has occurred, please advise the shipper first, then Teledyne API. Included with your analyzer is a printed record of the final performance characterization per...

Page 27 - INSTRUMENT LAYOUT; FRONT PANEL; interface; Front Panel Layout

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 25 3.2. INSTRUMENT LAYOUT Instrument layout shows front panel and display, rear panel connectors, and internal chassis layout. 3.2.1. FRONT PANEL Figure 3-1 shows the analyzer’s front panel layout, followed by a close-up of the dis...

Page 28 - Display Screen and Touch Control

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 26 Figure 3-2: Display Screen and Touch Control The front panel liquid crystal display screen includes touch control. Upon analyzer start-up, the screen shows a splash screen and other initialization indicators before the main disp...

Page 29 - Table 3-2: Display Screen and Touch Control Description

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 27 Table 3-2: Display Screen and Touch Control Description Field Description/Function LEDs indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition SAMPLE Green Off On Blinking Unit is not ope...

Page 30 - Display/Touch Control Screen Mapped to Menu Charts

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 28 Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts Note The menu charts in this manual contain condensed representations of the analyzer’s display during the various operations being described. These menu charts are ...

Page 31 - REAR PANEL; Rear Panel Layout

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 29 3.2.2. REAR PANEL Figure 3-4: Rear Panel Layout 07274B DCN6418

Page 33 - INTERNAL CHASSIS LAYOUT; Internal Layout

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 31 3.2.3. INTERNAL CHASSIS LAYOUT Figure 3-5: Internal Layout 07274B DCN6418

Page 34 - CONNECTIONS AND SETUP; ELECTRICAL CONNECTIONS; High Voltages are present inside the analyzers case.

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 32 3.3. CONNECTIONS AND SETUP This section presents the electrical (Section 3.3.1) and pneumatic (Section 3.3.2) connections for setup and preparing for instrument operation. 3.3.1. ELECTRICAL CONNECTIONS Note To maintain complianc...

Page 35 - Analog In Connector; PIN DESCRIPTION

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 33 3.3.1.2. CONNECTING ANALOG INPUTS (OPTION 64) The Analog In connector is used for connecting external voltage signals from other instrumentation (such as meteorological instruments) and for logging these signals in the analyzer’...

Page 36 - Channel

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 34 Channel A4 is special. It can be set by the user (see Section 5.9.3.10) to output any one of the parameters accessible through the <TST TST> buttons of the unit’s front panel menu. To access these signals attach a strip ch...

Page 37 - Current Loop Option Installed

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 35 Figure 3-8: Current Loop Option Installed C ONVERTING C URRENT L OOP A NALOG O UTPUTS TO S TANDARD V OLTAGE O UTPUTS CAUTION – Avoid Invalidating Warranty Servicing or handling of circuit components requires electrostatic discha...

Page 39 - STATUS; Status Output Connector

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 37 The status outputs are accessed via a 12-pin connector on the analyzer’s rear panel labeled STATUS (see Figure 3-4). Pin-outs for this connector are: STATUS 1 2 3 4 5 6 7 8 D + SY STEM O K CO NC V AL ID C A L M OD E / ME AS MO D...

Page 40 - on the analyzer’s rear panel.; Control Input Connector; VDC output

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 38 3.3.1.6. CONNECTING THE CONTROL INPUTS If you wish to use the analyzer to remotely activate the zero and span calibration modes, several digital control inputs are provided through a 10-pin connector labeled CONTROL IN on the an...

Page 41 - Concentration Alarm Relay

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 39 3.3.1.7. CONCENTRATION ALARM RELAY (OPTION 61) The Teledyne API T-Series analyzers have an option for four (4) “dry contact” relays on the rear panel of the instrument. This relay option is different from and in addition to the ...

Page 42 - USB; For; DTE; communication equipment (; DCE

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 40 The software for this instrument is flexible enough to allow you to configure the alarms so that you can have 2 alarm levels. CO 2 Alarm 1 = 5% CO 2 Alarm 2 = 10 % Another likely configuration for this would be to disable “Alarm...

Page 43 - Data Bits: 8 data bits with 1 stop bit; Default Pin Assignments, Rear Panel COM Port Connectors

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 41 device. Adjust the DCE-DTE switch (Figure 3-4) to select DTE or DCE as appropriate. Configuration: Section 6.1 and Section 6.5.2 (for Hessen protocol). I MPORTANT I MPACT ON R EADINGS OR D ATA Cables that appear to be compatible...

Page 45 - NO power; all

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 43 RS-232 M ULTIDROP O PTION C ONNECTION When the RS-232 Multidrop option is installed, connection adjustments and configuration through the menu system are required. This section provides instructions for the internal connection a...

Page 46 - Jumper and Cables for Multidrop Mode

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 44 Figure 3-14: Jumper and Cables for Multidrop Mode (Note: If you are adding an instrument to the end of a previously configured chain, remove the shunt between Pins 21  22 of JP2 on the Multidrop/LVDS PCA in the instrument that ...

Page 47 - Analyzer; Ensure jumper is; Analyzer Interconnect Diagram; ID is typically the model number or “0”.

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 45 Analyzer Analyzer Analyzer Last Analyzer Female DB9 Male DB9 RS-232 COM2 RS-232 COM2 RS-232 COM2 RS-232 COM2 Host RS-232 port Ensure jumper is installed between JP2 pins 21  22 in last instrument of multidrop chain. Figure 3-15...

Page 48 - As delivered from the factory,; PNEUMATIC CONNECTIONS; While CO; Rapid release of pure N; CO

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 46 RS-485 C ONNECTION As delivered from the factory, COM2 is configured for RS-232 communications. This port can be reconfigured for operation as a non-isolated, half-duplex RS-485 port. Using COM2 for RS-485 communication will dis...

Page 50 - Calib; Pneumatic Connections, Using Bottled Span Gas; SAMPLE; SAMPLE; when a calibration operation is actually being performed.; No more than 2m long and

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 48 Calib rated N 2 100 % C once ntratio n Calib rated g a s ( CO 2 at 16% Span C oncentration) VENT Figure 3-16: Pneumatic Connections, Using Bottled Span Gas 3.3.2.3. SAMPLE GAS SOURCE Attach a sample inlet line to the SAMPLE inle...

Page 51 - T801 Internal Gas Flow

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 49 3.3.2.6. EXHAUST OUTLET Attach an exhaust line to the analyzer’s EXHAUST outlet fitting. The exhaust line should be:  PTEF tubing; minimum O.D ¼”  A maximum of 10 meters long.  Vented outside the T801 analyzer’s enclosure, pr...

Page 52 - CALIBRATION; STARTUP

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 50 3.4. STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION I MPORTANT I MPACT ON R EADINGS OR D ATA The analyzer’s cover must be installed to ensure that the temperatures of the internal components are properly controlled. If you ...

Page 53 - To view and clear warning messages, press:

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Getting Started 51 after the 60-minute warm up period, investigate their cause using the troubleshooting guidelines in Section 11.1.1. To view and clear warning messages, press: Figure 3-18: Viewing and Clearing WARNING Messages Table 3-9 lists br...

Page 54 - FUNCTIONAL CHECKS; Final Test and; DUAL

Getting Started Teledyne API T801 NDIR CO2 Analyzer Operation Manual 52 MESSAGE DEFINITION SAMPLE PRESS WARN Sample gas pressure outside of operational parameters. SYSTEM RESET 1 The analyzer was rebooted or the CPU was reset. 1 Does not clear after power up. 2 Clears the next time successful span c...

Page 59 - BASIC OPERATION OF THE T801 ANALYZER; measurement features and functional; OVERVIEW OF OPERATING MODES; mode. In this mode a continuous read-out of the gas; SETUP; mode, which is used

57 4. BASIC OPERATION OF THE T801 ANALYZER The T801 analyzer is a computer-controlled analyzer with a dynamic menu interface that allows all major operations to be controlled from the front panel touchscreen through user-friendly menus (A complete set of menu trees is located in Appendix A of this m...

Page 60 - Front Panel Touchscreen and Display; and; , other modes the analyzer can be operated; MODE DESCRIPTION; SAMPLE MODE; concentrations and

Basic Operation of the T801 Analyzer Teledyne API T801 NDIR CO2 Analyzer Operation Manual 58 Figure 4-1: Front Panel Touchscreen and Display The mode field of the front panel display indicates to the user which operating mode the unit is currently running. In addition to SAMPLE and SETUP , other mod...

Page 61 - TEST FUNCTIONS; A series of; functions are available for viewing at the front panel whenever; TEST; Viewing Test Functions

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Basic Operation of the T801 Analyzer 59 4.2.1. TEST FUNCTIONS A series of TEST functions are available for viewing at the front panel whenever the analyzer is SAMPLE MODE. These functions provide information about the various functional parameters...

Page 62 - CALIBRATION MODE; SETUP MODE; The; mode is used to configure the analyzer’s hardware and software

Basic Operation of the T801 Analyzer Teledyne API T801 NDIR CO2 Analyzer Operation Manual 60 Table 4-2: Test Functions Defined PARAMETER DISPLAY TITLE UNITS DEFINITION Range RNG RN1 RN2 % The full scale limit at which the reporting range of the analyzer is currently set. THIS IS NOT the Physical Ran...

Page 63 - PRIMARY SETUP MENU; The areas accessible under the; mode are shown below:

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Basic Operation of the T801 Analyzer 61 Setup Mode can be protected by password security through the SETUP>PASS menu (Section 5.5) to prevent unauthorized or inadvertent configuration adjustments. 4.4.1. PRIMARY SETUP MENU For a visual represen...

Page 65 - SETUP MENU; Pressing the; CFG; button displays the instrument’s configuration information.; T801 analyzer when contacting Technical Support.

63 5. SETUP MENU The SETUP menu is used to set instrument parameters for performing configuration, calibration, reporting and diagnostics operations. 5.1. SETUP  CFG: CONFIGURATION INFORMATION Pressing the CFG button displays the instrument’s configuration information. This display lists the analyz...

Page 66 - PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING; concentration, the full scale of expected values could be 10% of the

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 64 5.3. SETUP  DAS: INTERNAL DATA ACQUISITION SYSTEM Use the SETUP>DAS menu to capture and record data. Refer to Section 7 for configuration and operation details. 5.4. SETUP  RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION Use t...

Page 67 - ANALOG OUTPUT RANGES FOR CO; ANALOG OUT; Analog Output Connector Pin Out

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 65 5.4.2. ANALOG OUTPUT RANGES FOR CO 2 CONCENTRATION The analyzer has several active analog output signals accessible through a connector on the rear panel (see Figure 3-4). Not Used ANALOG OUT A1 A2 A3 A4 + - + - + - + - CO 2 concentr...

Page 68 - The T801 provides three analog output range modes to choose from.

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 66 5.4.3. REPORTING RANGE MODES The T801 provides three analog output range modes to choose from.  Single range ( SNGL ) mode sets a single maximum range for the analog output. If single range is selected, all three outputs are slaved ...

Page 69 - MODE; When the single range mode is selected (; To select; SNGL; range mode and to set the upper limit of the range, press:

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 67 5.4.3.1. RNGE  MODE  SNGL: CONFIGURING THE T801 ANALYZER FOR SINGLE RANGE MODE Single Range Mode (SNGL) is the default reporting range mode for the analyzer. When the single range mode is selected ( SNGL ), all concentration output...

Page 71 - LOW

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 69 To set the upper range limit for each independent reporting range, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 5.4.3.3. RNGE  MODE  AUTO: CONFIGURING THE T801 ANALYZER FOR AUTO R...

Page 72 - To set individual ranges press the following menu sequence:; To set up and use the dilution ratio option:

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 70 To set individual ranges press the following menu sequence: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 5.4.4. SETUP  RNGE  DIL: USING THE OPTIONAL DILUTION RATIO FEATURE This feature i...

Page 73 - IS NOT

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 71 2. Select the reporting range mode and set the reporting range upper limit (see Section 5.4.3). 3. Ensure that the upper span limit entered for the reporting range is the maximum expected concentration of the non-diluted gas. 4. Set ...

Page 75 - EXIT; password enables the; mode; Analyzer enters selected menu

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 73 Example: If all passwords are enabled, the following menu sequence would be required to enter the SETUP menu: SYSTEM ENTER PASSWORD:101 1 0 1 ENTR EXIT SYSTEM ENTER PASSWORD:0 0 0 0 ENTR EXIT EXAMPLE: This password enables the SETUP ...

Page 76 - SETTING THE INTERNAL CLOCK’S TIME AND DAY; ADJUSTING THE INTERNAL CLOCK’S SPEED; to speed up or slow down the clock by a fixed

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 74 5.6. SETUP  CLK: SETTING THE ANALYZER’S INTERNAL CLOCK The analyzer has an internal clock for setting the time and day; it’s speed can be adjusted to compensate for faster or slower CPU clocks. Press SETUP>CLK to access the clock...

Page 77 - VARS

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 75 The CLOCK_ADJUST variable is accessed via the VARS submenu: To change the value of this variable, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 07274B DCN6418

Page 78 - ID

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 76 5.7. SETUP  MORE  COMM: COMMUNICATION PORTS This section introduces the communications setup menu; Section 6 provides the setup instructions and operation information. To arrive at the communications menu, press SETUP>ENTR>MO...

Page 79 - To edit the instrument’s ID code, press:

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 77 To edit the instrument’s ID code, press: The ID can also be used for to identify any one of several analyzers attached to the same network, e.g., by location number, company asset number, etc.). (The ACAL submenu in the Primary Setup...

Page 82 - To access and navigate the

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 80 To access and navigate the VARS menu, use the following key sequence. SETUP X.X 6) CLOCK_ADJUST=0 Sec/Day PREV NEXT JUMP EDIT ENTR EXIT SETUP X.X CLOCK_ADJUST=0 Sec/Day + 0 0 ENTR EXIT Enter sign and number of seconds per day the clo...

Page 83 - A series of diagnostic tools is grouped together under the; menu. These tools can be used in a variety of; DIAG; analog output channel.

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 81 5.9. SETUP  MORE  DIAG: DIAGNOSTICS FUNCTIONS A series of diagnostic tools is grouped together under the SETUP  MORE  DIAG menu. These tools can be used in a variety of troubleshooting and diagnostic procedures and are referred t...

Page 84 - To access the; functions press the following menu sequence:; returns to the

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 82 To access the DIAG functions press the following menu sequence: <TST TST> CAL MSG SETUP X.X CFG DAS ACAL RNGE PASS CLK EXIT SETUP X.X COMM VARS EXIT SETUP X.X EXIT PREV returns to the Activates the selected submenu PREV PREV PR...

Page 85 - Access the Signal I/O test mode from the DIAG Menu and press; to access

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 83 5.9.1. SIGNAL I/O The signal I/O diagnostic mode allows a user to review and change the digital and analog input/output functions of the analyzer. It can also be used for troubleshooting purposes (Section 11.1.3). Refer to Appendix A...

Page 86 - ANALOG OUTPUT; The T801 analyzer comes equipped with four analog outputs.; ANALOG I/O CONFIGURATION

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 84 5.9.2. ANALOG OUTPUT The T801 analyzer comes equipped with four analog outputs.  The first two analog output ( A1 & A2) signals represent the currently measured CO 2 concentration (see Section 5.4.2).  The third analog output (...

Page 88 - RANGE NAME; CURR

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 86 5.9.3.1. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION In its standard configuration the analog outputs are set to output a 0 – 5 VDC signals. Several other output ranges are available. Each range is usable from -5% to + 5% of the ...

Page 89 - To change the output type and range, select the; CONFIGURATION

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 87 To change the output type and range, select the ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then press, 5.9.3.2. CALIBRATION OF THE ANALOG OUTPUTS Analog output calibration should to be carried out on first startup of the an...

Page 90 - OUTPUT; To enable or disable the; AutoCal; feature for an individual analog output, elect

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 88 5.9.3.3. ENABLING OR DISABLING THE AUTOCAL FOR AN INDIVIDUAL ANALOG OUTPUT To enable or disable the AutoCal feature for an individual analog output, elect the ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then press: 07274B DC...

Page 91 - To calibrate the outputs as a group with the; AOUTS; command, select the

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 89 5.9.3.4. AUTOMATIC GROUP CALIBRATION OF THE ANALOG OUTPUTS I MPORTANT I MPACT ON R EADINGS OR D ATA Manual calibration should be used for any analog output set for a 0.1V output range or in cases where the outputs must be closely mat...

Page 92 - To use the; AUTO CAL; feature to initiate an automatic calibration for an

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 90 5.9.3.5. AUTOMATIC INDIVIDUAL CALIBRATION OF THE ANALOG OUTPUTS To use the AUTO CAL feature to initiate an automatic calibration for an individual analog output, select the ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then pr...

Page 93 - VOLTAGE RANGES

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 91 5.9.3.6. MANUAL CALIBRATION OF THE ANALOG OUTPUTS CONFIGURED FOR VOLTAGE RANGES For highest accuracy, the voltages of the analog outputs can be manually calibrated. Note The menu for manually adjusting the analog output signal level ...

Page 95 - OFFSET; A current loop option may be purchased for the; set above 1 mA also have a 5% under range.; from the list of options on the “Output Range”

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 93 5.9.3.7. MANUAL ADJUSTMENT OF CURRENT LOOP OPTION OUTPUT SPAN AND OFFSET A current loop option may be purchased for the A1 and A2 analog outputs of the analyzer. This option places circuitry in series with the output of the A-to-D co...

Page 97 - % resistor across the current loop output in lieu of the; Voltage across

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 95 An alternative method for measuring the output of the Current Loop converter is to connect a 250 ohm  1% resistor across the current loop output in lieu of the current meter (see Figure 3-7 for pin assignments and diagram of the ana...

Page 98 - To turn the over-range feature on or off, select the

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 96 5.9.3.8. TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF In its default configuration, a ± 5% over-range is available on each of the T801’s analog outputs. This over-range can be disabled if your recording device is sensitive to e...

Page 99 - To add a zero offset to a specific analog output channel, select the

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 97 5.9.3.9. ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT Some analog signal recorders require that the zero signal be significantly different from the baseline of the recorder in order to record slightly negative readings from noise aro...

Page 100 - The test functions available to be reported are:; SAMPLE PRESSURE; CO2 CELL TEMP; CHASSIS TEMP; analog output, but also adds; to the list of test functions viewable via

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 98 5.9.3.10. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4 The test functions available to be reported are: Table 5-8: Test Channels Functions available on the T801’s Analog Output TEST CHANNEL DESCRIPTION ZERO FULL SCALE NONE Test Ch...

Page 101 - To activate the; Channel and select a function (in this example

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 99 To activate the TEST Channel and select a function (in this example SAMPLE PRESSURE ), press: SAMPLE CO2 RNG=20.00 % CO2=XXX.XX <TST TST> CAL SETUP DIAG TEST CHAN:NONE PREV NEXT ENTR EXIT DIAG SIGNAL I/O PREV NEXT ENTR EXIT DIA...

Page 102 - To perform an analog input calibration, select the

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 100 5.9.3.11. AIN CALIBRATION This is the sub-menu to conduct a calibration of the T801 analyzer’s analog inputs. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies. ...

Page 103 - To adjust settings for the Analog Inputs option parameters press:

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Setup Menu 101 5.9.3.12. ANALOG INPUTS (XIN1…XIN8) OPTION CONFIGURATION To configure the analyzer’s optional analog inputs, define for each channel :  gain (number of units represented by 1 volt)  offset (volts)  engineering units to be represe...

Page 104 - The default settings for; ALARM STATUS LIMIT; SETTING THE T801 OPTION 61 CONCENTRATION ALARM; To enable concentration alarms and set the limit points, press:

Setup Menu Teledyne API T801 NDIR CO2 Analyzer Operation Manual 102 5.10. SETUP  MORE  ALRM: USING THE GAS CONCENTRATION ALARMS (OPTION 61) The T801 concentration alarm option includes two alarms. Each alarm has a user-settable limit, and is associated with an opto-isolated TTL relay accessible vi...

Page 107 - COMMUNICATIONS SETUP AND OPERATION; DATA TERMINAL/COMMUNICATION EQUIPMENT; DTE devices receive data on Pin 2 and transmit data on Pin 3.; COMMUNICATION MODES, BAUD RATE AND PORT; on

105 6. COMMUNICATIONS SETUP AND OPERATION This instrument’s rear panel connections include an Ethernet port, a USB port (option) and two serial communication (COM) ports labeled RS232 , which is the COM1 port, and COM2 (see Figure 3-2). These ports operate similarly and give the user the ability to ...

Page 108 - COMMUNICATION MODES; of

Communications Setup and Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 106 6.2.1. COMMUNICATION MODES Each of the analyzer’s serial ports can be configured to operate in a number of different modes, listed in Table 6-1. As modes are selected, the analyzer sums the mode ID numbers an...

Page 109 - HESSEN

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Communications Setup and Operation 107 Press the following menu buttons to select communication modes for one of the COM Ports, such as the following example where HESSEN is enabled: (The ACAL submenu in the Primary Setup Menu is a special configu...

Page 110 - COM PORT BAUD RATE

Communications Setup and Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 108 6.2.2. COM PORT BAUD RATE To select the baud rate of either COM Port, go to SETUP>MORE>COMM and select either COM1 or COM2 as follows: EXAMPLE SETUP X.X COM1 BAUD RATE:19200 PREV NEXT ENTR EXIT SETUP X....

Page 111 - COM PORT TESTING; COMM; To initiate the test press the following menu button sequence:

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Communications Setup and Operation 109 6.2.3. COM PORT TESTING The serial ports can be tested for correct connection and output in the COMM menu. This test sends a string of 256 ‘w’ characters to the selected COM port. While the test is running, t...

Page 112 - REMOTE ACCESS VIA THE ETHERNET; LED FUNCTION; CONFIGURING THE ETHERNET USING DHCP

Communications Setup and Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 110 6.3. REMOTE ACCESS VIA THE ETHERNET For network or Internet communication, the analyzer can be connected to any standard 10BaseT or 100BaseT Ethernet network via low-cost network hubs, switches or routers. Th...

Page 115 - MANUALLY CONFIGURING THE NETWORK IP ADDRESSES; your LAN is not running a DHCP software package

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Communications Setup and Operation 113 6.3.2. MANUALLY CONFIGURING THE NETWORK IP ADDRESSES There are several circumstances when you may need to configure the interface settings of the analyzer’s Ethernet card manually:  your LAN is not running a...

Page 117 - HOSTNAME; is the name by which the analyzer appears on your network.; The default name for all Teledyne API T801 analyzers iseither

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Communications Setup and Operation 115 6.3.2.1. CHANGING THE ANALYZER’S HOSTNAME The HOSTNAME is the name by which the analyzer appears on your network.  The default name for all Teledyne API T801 analyzers iseither 0 or T801 . To change this nam...

Page 118 - USB PORT FOR REMOTE ACCESS; Direct Cable Connection

Communications Setup and Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 116 6.4. USB PORT FOR REMOTE ACCESS The analyzer can be operated through a personal computer by downloading the TAPI USB driver and directly connecting their respective USB ports. 1. Install the Teledyne T-Series...

Page 120 - COMMUNICATIONS PROTOCOLS; This section presents MODBUS and HESSEN information.; MODBUS; Minimum Requirements; MODBUS Quick Setup

Communications Setup and Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 118 6.5. COMMUNICATIONS PROTOCOLS This section presents MODBUS and HESSEN information. 6.5.1. MODBUS The following set of instructions assumes that the user is familiar with MODBUS communications, and provides mi...

Page 122 - Manual Addendum for Hessen; from the Teledyne API web site:; PARAMETER STANDARD HESSEN

Communications Setup and Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 120 6.5.2. HESSEN The Hessen protocol is a multidrop protocol, in which several remote instruments are connected via a common communications channel to a host computer. The remote instruments are regarded as slav...

Page 124 - Manual Addendum for Hessen Protocol

Communications Setup and Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 122 6.5.2.3. SELECTING A HESSEN PROTOCOL TYPE Currently there are two versions of Hessen Protocol in use. The original implementation, referred to as TYPE 1 , and a more recently released version, TYPE 2 that has...

Page 125 - To Select a Hessen response mode, press:

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Communications Setup and Operation 123 6.5.2.4. SETTING THE HESSEN PROTOCOL RESPONSE MODE The Teledyne API implementation of Hessen Protocol allows the user to choose one of several different modes of response for the analyzer. Table 6-6: Teledyne...

Page 127 - To add or edit an entry to the Hessen Gas List, press:

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Communications Setup and Operation 125 6.5.2.6. EDITING OR ADDING HESSEN GAS LIST ENTRIES To add or edit an entry to the Hessen Gas List, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 07274B DCN64...

Page 128 - To delete an entry from the Hessen Gas list, press:

Communications Setup and Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 126 6.5.2.7. DELETING HESSEN GAS LIST ENTRIES To delete an entry from the Hessen Gas list, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 07274B DCN6418

Page 130 - To assign or reset the status flag bit assignments, press:

Communications Setup and Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 128 To assign or reset the status flag bit assignments, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 6.5.2.9. INSTRUMENT ID Each instrument on a Hessen Protocol...

Page 131 - Table 7-1: Front Panel LED Status Indicators for DAS

129 7. DATA ACQUISITION SYSTEM (DAS) & APICOM The T801 analyzer contains a flexible and powerful, internal data acquisition system (DAS) that enables the analyzer to store concentration and calibration data as well as a host of diagnostic parameters. The DAS of the T801 can store several months ...

Page 132 - DAS STRUCTURE; The specific; PARAMETER; TRIGGER; events that describe an individual; DATA CHANNEL; . Each data channel; DAS CHANNELS; One triggering event is selected

Data Acquisition System (DAS) & APICOM Teledyne API T801 NDIR CO2 Analyzer Operation Manual 130 I MPORTANT I MPACT ON R EADINGS OR D ATA DAS operation is suspended whenever its configuration is edited using the analyzer’s front panel and therefore data may be lost. To prevent such data loss, it ...

Page 133 - DEFAULT DAS CHANNELS; CONC; at one-minute intervals and stores an average every five; HOLD OFF; are not included in the data. By default, the last 4032 averages are; PNUMTC; : Collects sample flow and sample pressure data at five-minute; SLPCHG

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Data Acquisition System (DAS) & APICOM 131 Table 7-2: DAS Data Channel Properties PROPERTY DESCRIPTION DEFAULT SETTING SETTING RANGE NAME The name of the data channel. “NONE” Up to 6 letters or digits 1. TRIGGERING EVENT The event that trigger...

Page 134 - of the analyzer’s. For each parameter:; A value is logged once every minute; Almost identical to; DETAILED; except that for each parameter:; The last 360 readings for each parameter are recorded/reported.

Data Acquisition System (DAS) & APICOM Teledyne API T801 NDIR CO2 Analyzer Operation Manual 132 DETAILED: Samples seven different parameters related to the operating status of the analyzer’s. For each parameter:  A value is logged once every minute;  An average of the last 60 readings is calcu...

Page 135 - Default DAS Channel Setup

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Data Acquisition System (DAS) & APICOM 133 Triggering Events and Data Parameters/Functions for these default channels are: Figure 7-1: Default DAS Channel Setup 07274B DCN6418

Page 137 - Button; FUNCTION; DAS EDIT – Touchscreen Functions; Translates to the following configuration:

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Data Acquisition System (DAS) & APICOM 135 7.1.4. SETUP  DAS  EDIT: ACCESSING THE DAS EDIT MODE DAS configuration is most conveniently done through the APICOM remote control program. The following sequence of menu items shows how to edit usi...

Page 138 - ATIMER

Data Acquisition System (DAS) & APICOM Teledyne API T801 NDIR CO2 Analyzer Operation Manual 136 7.1.4.1. EDITING DAS DATA CHANNEL NAMES To edit the name of a DAS data channel, follow the instruction shown in Section 7.1.4 then press: 7.1.4.2. EDITING DAS TRIGGERING EVENTS Triggering events defin...

Page 139 - WARNINGS; : Some data may be useful when stored if one of several warning

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Data Acquisition System (DAS) & APICOM 137 WARNINGS : Some data may be useful when stored if one of several warning messages appears such as CO2TMW (CO 2 sensor temperature warning). This is helpful for trouble-shooting by monitoring when a pa...

Page 140 - SLOPE; FUNCTION EFFECT; PRECISION; SAMPLES

Data Acquisition System (DAS) & APICOM Teledyne API T801 NDIR CO2 Analyzer Operation Manual 138 7.1.4.3. EDITING DAS PARAMETERS Data parameters are types of data that may be measured and stored by the DAS. For each Teledyne API analyzer model, the list of available data parameters is different, ...

Page 143 - To define the; SAMPLE PERIOD; REPORT PERIOD; intervals are synchronized to

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Data Acquisition System (DAS) & APICOM 141 To define the REPORT PERIOD , follow the instruction shown in Section 7.1.4 then press: The SAMPLE PERIOD and REPORT PERIOD intervals are synchronized to the beginning and end of the appropriate inter...

Page 145 - To set the; NUMBER OF RECORDS; , follow the instruction shown in Section

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Data Acquisition System (DAS) & APICOM 143 To set the NUMBER OF RECORDS , follow the instruction shown in Section 7.1.4 then press: 07274B DCN6418

Page 146 - To enable automatic; COM; port reporting, follow the instruction shown in

Data Acquisition System (DAS) & APICOM Teledyne API T801 NDIR CO2 Analyzer Operation Manual 144 7.1.4.7. RS-232 REPORT FUNCTION The DAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user using the A...

Page 148 - COMPACT DATA REPORT

Data Acquisition System (DAS) & APICOM Teledyne API T801 NDIR CO2 Analyzer Operation Manual 146 7.1.4.9. THE COMPACT REPORT FEATURE When enabled, this option avoids unnecessary line breaks on all RS-232 reports. Instead of reporting each parameter in one channel on a separate line, up to five pa...

Page 150 - REMOTE DAS CONFIGURATION; DAS CONFIGURATION VIA APICOM; APICOM Remote Control Program Interface

Data Acquisition System (DAS) & APICOM Teledyne API T801 NDIR CO2 Analyzer Operation Manual 148 7.2. REMOTE DAS CONFIGURATION The DAS can be configured and operated remotely via either the APICOM interface or a terminal emulation program. 7.2.1. DAS CONFIGURATION VIA APICOM Figure 7-2 shows an e...

Page 151 - APICOM; Avoid losing data and saved configurations:; All data, parameters and

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Data Acquisition System (DAS) & APICOM 149 Figure 7-3: APICOM User Interface for Configuring the DAS Once a DAS configuration is created, it is conveniently saved to your computer and can be uploaded to any instrument; it can be stored on a co...

Page 152 - DAS CONFIGURATION VIA TERMINAL EMULATION PROGRAMS; DAS Configuration Through a Terminal Emulation Program

Data Acquisition System (DAS) & APICOM Teledyne API T801 NDIR CO2 Analyzer Operation Manual 150 7.2.2. DAS CONFIGURATION VIA TERMINAL EMULATION PROGRAMS Although Teledyne API recommends the use of APICOM, the DAS can also be accessed and configured through a terminal emulation program such as Hy...

Page 153 - REMOTE OPERATION; Computer mode; or; Interactive mode; COMPUTER MODE; REMOTE CONTROL VIA APICOM; connection via RS-232 modem or Ethernet.

151 8. REMOTE OPERATION This section provides information needed when using external digital and serial I/O for remote operation. It assumes that the electrical connections have been made as described in Section 3.3.1. Your analyzer can be remotely configured, calibrated or queried for stored data t...

Page 154 - INTERACTIVE MODE; REMOTE CONTROL VIA A TERMINAL EMULATION PROGRAM; Table 8-1: Terminal Mode Software Commands; COMMAND Function; ESC; All Commands follow the syntax:

Remote Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 152 8.2. INTERACTIVE MODE Interactive mode is used with a terminal emulation programs or a “dumb” computer terminal. 8.2.1. REMOTE CONTROL VIA A TERMINAL EMULATION PROGRAM Start a terminal emulation programs such as HyperTerminal....

Page 155 - Teledyne API Serial I/O Command Types; COMMAND COMMAND; Integer data; : Used to indicate integral quantities such as a number of records, a; Hexadecimal integer data; : Used for the same purposes as integers.; Floating-point number; : Used to specify continuously variable values such as; Boolean expressions; : Used to specify the value of variables or I/O signals that

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Remote Operation 153 may have additional arguments that define how the command is to be executed. Press ? <CR> or refer to Appendix A-6 for a list of available command designators <CR> is a carriage return. All commands must be termina...

Page 156 - Text strings; : Used to represent data that cannot be easily represented by other

Remote Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 154 Text strings : Used to represent data that cannot be easily represented by other data types, such as data channel names, which may contain letters and numbers.  They consist of a quotation mark, followed by one or more printa...

Page 157 - REMOTE ACCESS BY MODEM; Once the cable has been connected, check to make sure:; The DTE-DCE switch on the rear panel is in the DCE position.; To change this setting press:

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Remote Operation 155 8.3. REMOTE ACCESS BY MODEM The T801 can be connected to a modem for remote access. This requires a cable between the analyzer’s COM port and the modem, typically a DB-9F to DB-25M cable (available from Teledyne API with PN WR...

Page 158 - To initialize the modem press:; “MODEM NOT INITIALIZED”

Remote Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 156 To initialize the modem press: SAMPLE CO2 RNG=20.00 % CO2=XXX.XX <TST TST> CAL SETUP If there is a problem initializing the modem the message, “MODEM NOT INITIALIZED” will appear. SETUP X.X COMMUNICATIONS MENU ID INET CO...

Page 159 - COM PORT PASSWORD SECURITY; LOGON

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Remote Operation 157 8.4. COM PORT PASSWORD SECURITY In order to provide security for remote access of the T801, a LOGON feature can be enabled to require a password before the instrument will accept commands. This is done by turning on the SECURI...

Page 161 - CALIBRATION PROCEDURES; This section is organized as follows:; adjusting the analyzers internal flow sensor

159 9. CALIBRATION PROCEDURES This section contains a variety of information regarding the various methods for calibrating a T801 as well as other supporting information This section is organized as follows: Section 9.1 – Before Calibration - contains general information you should know before calib...

Page 162 - BEFORE CALIBRATION; REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES; electroless nickel.; CALIBRATION GASES; when; gas

Calibration Procedures Teledyne API T801 NDIR CO2 Analyzer Operation Manual 160 9.1. BEFORE CALIBRATION The calibration procedures in this section assume that the range mode, analog range and units of measure have already been selected for the analyzer. If this has not been done, please do so before...

Page 163 - Cylinders of calibrated CO; Nominal; DATA RECORDING DEVICES; checked against a NIST traceable voltage source or meter.

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Calibration Procedures 161 Cylinders of calibrated CO 2 gas traceable to NIST-Standard Reference Material specifications (also referred to as SRMs or EPA protocol calibration gases) are commercially available. Table 9-1: NISTSRM's Available for Tr...

Page 164 - MANUAL CALIBRATION CHECKS AND CALIBRATION; NEVER press the ENTR button if you are only; checking; SETUP FOR CALIBRATION CHECKS AND CALIBRATION; Connect the Sources of Zero Air and Span Gas as shown below.

Calibration Procedures Teledyne API T801 NDIR CO2 Analyzer Operation Manual 162 9.2. MANUAL CALIBRATION CHECKS AND CALIBRATION I MPORTANT I MPACT ON R EADINGS OR D ATA ZERO/SPAN CALIBRATION CHECKS VS. ZERO/SPAN CALIBRATION Pressing the ENTR button during the following procedure resets the stored val...

Page 165 - PERFORMING A MANUAL CALIBRATION CHECK

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Calibration Procedures 163 9.2.2. PERFORMING A MANUAL CALIBRATION CHECK Note If the ZERO or SPAN menu buttons are not displayed, the measurement made during this cal check is out of the allowable range allowed for a reliable calibration. See Secti...

Page 166 - PERFORMING A MANUAL CALIBRATION

Calibration Procedures Teledyne API T801 NDIR CO2 Analyzer Operation Manual 164 9.2.3. PERFORMING A MANUAL CALIBRATION The following section describes the basic method for manually calibrating the T801. If the analyzer’s reporting range is set for the DUAL or AUTO range modes, a step will appear for...

Page 167 - To perform the zero/span calibration procedure:

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Calibration Procedures 165 9.2.3.2. ZERO/SPAN POINT CALIBRATION PROCEDURE To perform the zero/span calibration procedure: 07274B DCN6418

Page 168 - ASSESSING CALIBRATION QUALITY; Final Test and Checkout Sheet; checks) and a lifetime history of monthly calibrations.; CALIBRATING THE ELECTRONIC SUBSYSTEMS; PRESSURE CALIBRATION; concentration for

Calibration Procedures Teledyne API T801 NDIR CO2 Analyzer Operation Manual 166 9.3. ASSESSING CALIBRATION QUALITY After completing one of the calibration procedures described above, it is important to evaluate the analyzer’s calibration SLOPE and OFFSET parameters. These values describe the linear ...

Page 169 - To cause the analyzer to measure and record a value for PRES, press.

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Calibration Procedures 167 To carry out this adjustment, the current ambient atmospheric pressure must be known. Before performing the following pressure calibration, ensure that the pressure being measured by the analyzer’s internal sensor is equ...

Page 170 - FLOW CALIBRATION

Calibration Procedures Teledyne API T801 NDIR CO2 Analyzer Operation Manual 168 9.4.2. FLOW CALIBRATION The flow calibration allows the user to adjust the values of the sample flow rates as they are displayed on the front panel and reported through COM ports to match the actual flow rate measured at...

Page 172 - This page intentionally left blank

170 This page intentionally left blank 07274B DCN6418

Page 173 - MAINTENANCE SCHEDULE & PROCEDURES; MAINTENANCE SCHEDULE; UALIFIED

171 10. MAINTENANCE SCHEDULE & PROCEDURES The T801 Analyzer utilizes technologies that are non-depleting and require very little maintenance. However, there are a minimal number of simple procedures that when performed regularly will ensure that the analyzer continues to operate accurately and r...

Page 177 - PREDICTIVE DIAGNOSTICS; Table 10-3: Predictive Uses for Test Functions; STABIL; MAINTENANCE PROCEDURES; REPLACING THE SAMPLE PARTICULATE FILTER

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Maintenance Schedule & Procedures 175 10.2. PREDICTIVE DIAGNOSTICS The Test Functions can be used to predict failures by looking at how their values change over time. Initially it may be useful to compare the state of these Test Functions to t...

Page 178 - To change the filter:; the filter assembly.; Sample Particulate Filter Assembly; in the bottom of the holder.; REBUILDING THE SAMPLE PUMP

Maintenance Schedule & Procedures Teledyne API T801 NDIR CO2 Analyzer Operation Manual 176 To change the filter: 1. Turn OFF the analyzer to prevent drawing debris into the instrument. 2. Open the T801’s hinged front panel and unscrew the knurled retaining ring on the filter assembly. Figure 10-...

Page 179 - PERFORMING LEAK CHECKS; contaminate the instrument. Do not exceed 15 PSI pressure.

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Maintenance Schedule & Procedures 177 10.3.3. PERFORMING LEAK CHECKS Leaks are the most common cause of analyzer malfunction; Section 10.3.3.1 presents a simple leak check procedure. Section 10.3.3.2 details a more thorough procedure. 10.3.3.1...

Page 180 - PERFORMING A SAMPLE FLOW CHECK; /min range to measure the gas flow rate though the analyzer.; Sample flow should be 120 cm; CLEANING EXTERIOR SURFACES OF THE T801

Maintenance Schedule & Procedures Teledyne API T801 NDIR CO2 Analyzer Operation Manual 178 10.3.4. PERFORMING A SAMPLE FLOW CHECK CAUTION G ENERAL S AFETY H AZARD Always use a separate calibrated flow meter capable of measuring flows in the 0 – 1000 cm 3 /min range to measure the gas flow rate t...

Page 181 - TROUBLESHOOTING AND SERVICE; Use common sense when operating inside a running analyzer.; GENERAL TROUBLESHOOTING; analyzer has been designed so that problems can be rapidly

179 11. TROUBLESHOOTING AND SERVICE This section describes a variety of methods for identifying the source of performance problems with the analyzer. Also included here are procedures that are used to repair the instrument. Q UALIFIED P ERSONNEL O NLY The operations outlined in this Section must be ...

Page 182 - FAULT DIAGNOSIS WITH WARNING MESSAGES

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 180 1. Note any WARNING MESSAGES and take corrective action as necessary. 2. Examine the values of all TEST functions and compare them to factory values. Note any major deviations from the factory values and take correc...

Page 183 - CLR; As shown in the bottom screen in the illustration below, the; button displays

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Troubleshooting and Service 181 As shown in the top screen in the illustration below, the analyzer will alert the user that a Warning message is active by flashing the FAULT LED, displaying the the Warning message in the Param field along with the...

Page 184 - Viewing and Clearing Warning Messages

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 182 To view or clear the various warning messages press: (Please show CO2 RNG throughout document = 20%) Suppresses the warning messages Press CLR to clear the current message. If more than one warning is active, the ne...

Page 185 - FAULT DIAGNOSIS WITH TEST FUNCTIONS

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Troubleshooting and Service 183 WARNING MESSAGE FAULT CONDITION POSSIBLE CAUSES RELAY BOARD WARN The CPU cannot communicate with the Relay Board. I 2 C bus failure Failed relay board Loose connectors/wiring SAMPLE FLOW WARN Sample flow rate is <...

Page 186 - critical inputs and outputs.

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 184 Table 11-2: Test Functions - Indicated Failures TEST FUNCTIONS ( As Displayed) INDICATED FAILURE(S) TIME Time of day clock is too fast or slow To adjust See Section 5.6. Battery in clock chip on CPU board may be dea...

Page 187 - Example of Signal I/O Function

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Troubleshooting and Service 185 Figure 11-2: Example of Signal I/O Function (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). Note Any I/O signals changed while in the signal I/O menu will remain in effect O...

Page 188 - USING THE INTERNAL ELECTRONIC STATUS LEDS; C bus and relay board are functioning properly.; CPU STATUS INDICATOR; RELAY PCA STATUS INDICATORS; C BUS WATCHDOG STATUS LEDS; The most important is D1 (which indicates the health of the I

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 186 11.2. USING THE INTERNAL ELECTRONIC STATUS LEDS Several LEDs are located inside the instrument to assist in determining if the analyzer’s CPU, I 2 C bus and relay board are functioning properly. 11.2.1. CPU STATUS I...

Page 189 - Watchdog Indicator; GAS FLOW PROBLEMS

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Troubleshooting and Service 187 11.2.2.2. RELAY PCA STATUS LED S D5 (Yellow) – CO2 Sensor Heater D1 (RED) Watchdog Indicator Figure 11-4: Relay PCA Status LEDS Used for Troubleshooting Table 11-4: Relay PCA Status LED Failure Indications LED Color...

Page 190 - In general, flow problems can be divided into three categories:; Flow is too high; T801 INTERNAL GAS FLOW DIAGRAMS; T801 – Internal Gas Flow; TYPICAL SAMPLE GAS FLOW PROBLEMS

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 188 In general, flow problems can be divided into three categories: 1. Flow is too high 2. Flow is greater than zero, but is too low, and/or unstable 3. Flow is zero (no flow) When troubleshooting flow problems, it is c...

Page 192 - /min, adjust the calibration of the flow measurement as; CALIBRATION PROBLEMS; MISCALIBRATED; and will indirectly affect the slope.; NON-REPEATABLE ZERO AND SPAN

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 190 upstream of the flow sensor. First, check the sample filter and make sure it is not plugged and then systematically check all the other components upstream of the orifice to ensure that they are not obstructed. If t...

Page 193 - OTHER PERFORMANCE PROBLEMS

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Troubleshooting and Service 191 1. Check for leaks in the pneumatic systems as described in Section 10.3.3. Don’t forget to consider pneumatic components in the gas delivery system outside the T801 Such as:  A change in zero air source such as am...

Page 194 - TEMPERATURE PROBLEMS; BOX TEMP; signal using; parameter will vary with ambient temperature, but at ~30; SUBSYSTEM CHECKOUT; AC MAINS CONFIGURATION; is present at the line input on the rear panel.; DC POWER SUPPLY

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 192 11.5.1. TEMPERATURE PROBLEMS Individual control loops are used to maintain the set point of the temperatures to both sensors. If any of these temperatures are out of range or are poorly controlled, the T801 will per...

Page 195 - DC Power Test Point and Wiring Color Codes; C BUS; Operation of the I; D1 on the relay board is flashing, or

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Troubleshooting and Service 193 Table 11-5: DC Power Test Point and Wiring Color Codes NAME TEST POINT# TP AND WIRE COLOR Dgnd 1 Black +5V 2 Red Agnd 3 Green +15V 4 Blue -15V 5 Yellow +12V Ret (ground) 6 Purple +12V 7 Orange A voltmeter should be ...

Page 196 - TOUCH SCREEN INTERFACE; The touchscreen controller may be malfunctioning.; LCD DISPLAY MODULE; The CO

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 194 11.6.4. TOUCH SCREEN INTERFACE Verify the functioning of the touchscreen by observing the display when pressing a touchscreen control button. Assuming that there are no wiring problems and that the DC power supplies...

Page 197 - PRESSURE/FLOW SENSOR ASSEMBLY

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Troubleshooting and Service 195 11.6.8. PRESSURE/FLOW SENSOR ASSEMBLY The pressure/flow sensor PCA can be checked with a Voltmeter using the following procedure which, assumes that the wiring is intact, and that the motherboard and the power suppl...

Page 198 - MOTHERBOARD; menu to check the; Choose a parameter in the Signal I/O function such as; Analog Output Test Function - Nominal Values Current Outputs; OUTPUT RANGE

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 196 11.6.9. MOTHERBOARD 11.6.9.1. A/D FUNCTIONS The simplest method to check the operation of the A-to-D converter on the motherboard is to use the Signal I/O function under the DIAG menu to check the two A/D reference ...

Page 199 - CPU

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Troubleshooting and Service 197 11.6.9.3. STATUS OUTPUTS The procedure below can be used to test the Status outputs: 1. Connect a jumper between the “D“ pin and the “  ” pin on the status output connector. 2. Connect a 1000 ohm resistor between t...

Page 200 - RS-232 COMMUNICATIONS

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 198 11.6.11. RS-232 COMMUNICATIONS 11.6.11.1. GENERAL RS-232 TROUBLESHOOTING Teledyne API analyzers use the RS-232 communications protocol to allow the instrument to be connected to a variety of computer-based equipment...

Page 201 - There are Two LEDs located on the CO; REPAIR PROCEDURES; REPAIRING SAMPLE FLOW CONTROL ASSEMBLY

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Troubleshooting and Service 199 11.6.12. CO 2 SENSOR STATUS LED’S There are Two LEDs located on the CO 2 sensor PCA. Figure 11-6: Location of Diagnostic LEDs on CO 2 Sensor PCA  Normal Operation: V8 is not lit – V9 is Blinking  Error State: Both...

Page 202 - Critical Flow Restrictor Assembly / Disassembly

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 200 Figure 11-7: Critical Flow Restrictor Assembly / Disassembly 11.7.2. DISK-ON-MODULE REPLACEMENT PROCEDURE ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY Servicing of circuit components requires electrostatic di...

Page 204 - QUESTION ANSWER; TECHNICAL ASSISTANCE

Troubleshooting and Service Teledyne API T801 NDIR CO2 Analyzer Operation Manual 202 QUESTION ANSWER How do I perform a leak check? See Section 10.3.3. How do I measure the sample flow? Sample flow is measured by attaching a calibrated rotameter, wet test meter, or other flow-measuring device to the...

Page 205 - PRINCIPLES OF OPERATION; NDIR MEASUREMENT OF CO

203 12. PRINCIPLES OF OPERATION The T801 analyzer is a microprocessor-controlled analyzer that determines the percent concentration of carbon dioxde (CO 2 ) in a sample gas drawn through the instrument. The carbon dioxide measurement is achieved using infrared absorption technology. Calibration of t...

Page 206 - OPERATION WITHIN THE T801 ANALYZER; along with the analyzer’s other test functions.; CAL; Section 9 for more details.; ELECTRONIC OPERATION OF THE CO

Principles of Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 204 Figure 12-1. CO 2 Sensor Theory of Operation The sensor computes the ratio between the reference signal and the measurement signal to determine the degree of light absorbed by CO 2 present in the sensor chamber. This du...

Page 207 - PNEUMATIC OPERATION; might chemically react with the sample gas.

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Principles of Operation 205 Figure 12-2. CO 2 Sensor PCA Layout and Electronic Connections 12.3. PNEUMATIC OPERATION CAUTION G ENERAL S AFETY H AZARD It is important that the sample airflow system is both leak-tight and not pressurized over ambien...

Page 208 - Internal Pneumatic Flow; FLOW RATE CONTROL; A critical flow orifice.; CRITICAL FLOW ORIFICE

Principles of Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 206 Figure 12-3: Internal Pneumatic Flow 12.4. FLOW RATE CONTROL To maintain a constant flow rate of the sample gas through the instrument, the T801 uses a special flow control assembly located in the exhaust gas line just ...

Page 209 - Flow Control Assembly & Critical Flow Orifice; PARTICULATE FILTER

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Principles of Operation 207 the ratio of upstream pressure to downstream pressure is greater than 2:1, the velocity of the gas through the orifice reaches the speed of sound. As long as that ratio stays at least 2:1 the gas flow rate is unaffected...

Page 210 - PNEUMATIC SENSORS; ELECTRONIC OPERATION; OVERVIEW; serial I/O bus (using a protocol called I

Principles of Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 208 12.4.3. PNEUMATIC SENSORS 12.4.3.1. SAMPLE PRESSURE SENSOR An absolute value pressure transducer plumbed to the outlet of the sample chamber is used to measure sample pressure. The output of the sensor is used to compen...

Page 211 - of key electromechanical devices such as heaters.; T801 Electronic Block Diagram

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Principles of Operation 209 Finally, the CPU issues commands via a series of relays and switches (also over the I 2 C bus) located on a separate printed circuit assembly to control the function of key electromechanical devices such as heaters. Flo...

Page 212 - CPU Card; RELAY BOARD; C bus, interprets these digital

Principles of Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 210 Figure 12-6. CPU Card The CPU includes two types of non-volatile data storage: an embedded 2MB flash chip and a Disk on Module (DOM). 12.5.2.1. DISK-ON-MODULE (DOM) The DOM is a 44-pin IDE flash disk with a storage capa...

Page 213 - WARNING; LECTRICAL

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Principles of Operation 211 Power Connection for DC Heaters Status LED’s (D2 through D16) DC Power Supply Test Points Watchdog Status LED (D1) (JP5) Thermocouple Configuration Jumpers Thermocouple Signal Output I 2 C Connector Valve Control Driver...

Page 214 - AC Relay Retainer; Relay PCA with AC Relay Retainer in Place

Principles of Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 212 AC Relay Retainer Plate Retainer Mounting Screws Figure 12-8: Relay PCA with AC Relay Retainer in Place 12.5.3.1. STATUS LEDS LEDs located on the Analyzer’s relay PCA, show the current status of various control function...

Page 215 - Status LED Locations – Relay PCA; C translation, temperature sensor

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Principles of Operation 213 D5 (Yellow) –CO2 Sensor Heater D1 (RED) Watchdog Indicator Figure 12-9: Status LED Locations – Relay PCA 12.5.3.2. WATCHDOG CIRCUITRY The most important of the status LEDs on the relay board is the red I 2 C Bus watch-d...

Page 216 - sample chamber housing, which reports the

Principles of Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 214 the analog to digital converter (A/D). Under the control of the CPU, this functional block selects a particular signal input (e.g. BOX TEMP) and then converts the selected voltage into a digital word. The A/D consists o...

Page 217 - C DATA BUS; C. The data is then fed to the; POWER SUPPLY / CIRCUIT BREAKER; AC power is distributed directly to the sample gas pump.

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Principles of Operation 215 connected back to the A/D converter through a Loop-back circuit. This permits the voltage outputs to be calibrated by the CPU without need for any additional tools or fixtures. 12.5.4.6. EXTERNAL DIGITAL I/O This Extern...

Page 218 - Figure 12-10: Power Distribution Block Diagram; FRONT PANEL TOUCH SCREEN/DISPLAY INTERFACE

Principles of Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 216 CAUTION G ENERAL S AFETY H AZARD Should the AC power circuit breaker trip, investigate and correct the condition causing this situation before turning the analyzer back on. Figure 12-10: Power Distribution Block Diagram...

Page 219 - Figure 12-11: Front Panel and Display Interface Block Diagram; power supply circuitry for the LCD display module

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Principles of Operation 217 Figure 12-11: Front Panel and Display Interface Block Diagram 12.5.6.1. LVDS TRANSMITTER BOARD The LVDS (low voltage differential signaling) transmitter board converts the parallel display bus to a serialized, low volta...

Page 220 - SOFTWARE OPERATION; ADAPTIVE FILTER

Principles of Operation Teledyne API T801 NDIR CO2 Analyzer Operation Manual 218 12.5.7. SOFTWARE OPERATION The T801 Analyzer is at its heart a high performance, VortexX86-based microcomputer running Windows CE. Inside Windows CE special software developed by Teledyne API interprets user commands vi...

Page 221 - CALIBRATION - SLOPE AND OFFSET; Changes in ambient pressure can have a noticeable effect on the CO

Teledyne API T801 NDIR CO2 Analyzer Operation Manual Principles of Operation 219 12.5.9. CALIBRATION - SLOPE AND OFFSET Calibration of the analyzer is performed exclusively in software. During instrument calibration the user enters expected values for span via the front panel keypad; values are not ...

Page 223 - A PRIMER ON ELECTRO-STATIC DISCHARGE; HOW STATIC CHARGES ARE CREATED; Triboelectric Charging; pellets during

221 13. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reliable service for a long time. This section describes how static electri...

Page 224 - Table 13-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION; HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE; Semiconductor Reliability; DAMAGE SUSCEPTIBILITY VOLTAGE RANGE; Potentially damaging electro-static discharges can occur:

A Primer on Electro-Static Discharge Teledyne API T801 NDIR CO2 Analyzer Operation Manual 222 Table 13-1: Static Generation Voltages for Typical Activities MEANS OF GENERATION 65-90% RH 10-25% RH Walking across nylon carpet 1,500V 35,000V Walking across vinyl tile 250V 12,000V Worker at bench 100V 6...

Page 225 - COMMON MYTHS ABOUT ESD DAMAGE; I didn’t feel a shock so there was no electro-static; discharge: The human; I didn’t touch it so there was no electro-static discharge; : Sometimes the damage caused by

Teledyne API T801 NDIR CO2 Analyzer Operation Manual A Primer on Electro-Static Discharge 223  Any time a charged surface (including the human body) discharges to a device. Even simple contact of a finger to the leads of a sensitive device or assembly can allow enough discharge to cause damage. A s...

Page 226 - by static discharges; : It is true that when properly installed the chassis; BASIC PRINCIPLES OF STATIC CONTROL; GENERAL RULES; Basic anti-ESD Workbench; . An anti-ESD wrist strap keeps the person; Simply touching a grounded piece of metal is insufficient

A Primer on Electro-Static Discharge Teledyne API T801 NDIR CO2 Analyzer Operation Manual 224 o A charge can be induced onto the conductive surface and/or discharge triggered in the presence of a charged field such as a large static charge clinging to the surface of a nylon jacket of someone walking...

Page 230 - SUPPORT; CAUTION - ESD HAZARD; DO NOT; component/assembly directly. This includes

A Primer on Electro-Static Discharge Teledyne API T801 NDIR CO2 Analyzer Operation Manual 228 13.4.2.5. PACKING COMPONENTS FOR RETURN TO TELEDYNE API TECHNICAL SUPPORT Always pack electronic components and assemblies to be sent to Teledyne API Technical Support in anti-ESD bins, tubes or bags. CAUTI...

Page 231 - GLOSSARY; Term Description/Definition; Assembly

229 GLOSSARY Note: Some terms in this glossary may not occur elsewhere in this manual. Term Description/Definition 10BaseT an Ethernet standard that uses twisted (“T”) pairs of copper wires to transmit at 10 megabits per second (Mbps) 100BaseT same as 10BaseT except ten times faster (100 Mbps) APICO...

Page 235 - INDEX; Analyzer Operating Modes

233 INDEX A AC Power 60 Hz, 32 AIN, 99 ALRM, 61, 101 ANALOG CAL WARNING, 51 Analog Inputs, 99 Analog Outputs, 33, 35, 61, 64, 65, 80 Ain Calibration, 99 CONC1, 52 CONC2, 52 Configuration & Calibration, 61, 86, 87, 88, 89, 91, 93, 95, 96, 99 Automatic, 27, 61, 89 Manual-Current Loop, 92, 94 Manua...

Page 236 - Channel setup; DIAG Menu

Teledyne API T801 NDIR CO2 Analyzer Operation Manual 234 CONC ALRM1 WARNING, 125 CONC ALRM2 WARNING, 125 CONC Key, 78 CONC VALID, 195 CONC_PRECISION, 78 CONC1, 52, 53 CONC2, 52, 53 Concentration Alarms, 101 Concentration Field, 27 CONFIG INITIALIZED, 51, 180 Contact, 225 Continuous Emission Monitori...

Page 237 - Exhaust Gas Outlet

Teledyne API T801 NDIR CO2 Analyzer Operation Manual A Primer on Electro-Static Discharge 235 Current Loop, 92 Voltage Ranges, 90 Analog Outputs pin assignments, 65 Control Inputs, 38 Ethernet, 108 Modem, 153 MULTIDROP, 46 Serial/COMM Ports, 41 Status Outputs, 36 Electro-Static Discharge, 23, 43, 22...

Page 238 - Reporting Range

Teledyne API T801 NDIR CO2 Analyzer Operation Manual 236 CO2 M-P CAL, 58 SPAN CAL [type], 58 ZERO CAL [type], 58 DIAG Mode, 58 Diagnostic Mode (DIAG), 80 SAMPLE A1, 58 Sample Mode, 27, 58, 78 Secondary Setup, 61 SETUP [X.X], 58 Optional Sensors CO2 Internal Pneumatics, 186 Outlet, 49 P Particulate F...

Page 239 - Phone

Teledyne API T801 NDIR CO2 Analyzer Operation Manual A Primer on Electro-Static Discharge 237 Status CAL MODE, 37 CO 2 Output, 37 CONC VALID, 37 RANGE2 CAL, 37 SPAN CAL, 37 SYSTEM OK, 37 Status LED’s I 2 C, 184 Relay PCA, 184, 210, 211 Watchdog, 184, 185, 210, 211 Status LED's CO 2 Sensor, 197 CPU, ...

Page 241 - Appendix A; APPENDIX A – Version Specific Software Documentation; footnotes in each table clarify differences among the models.

Appendix A Models T801, 801E Software Menus (Reference: 06843C DCN6418) A-1 APPENDIX A – Version Specific Software Documentation NOTE: Appendix A-2 through Appendix A-7 include parameters for all models in the 800 Series; the footnotes in each table clarify differences among the models. APPENDIX A-1...

Page 243 - ACAL; Figure A-1: Basic Sample Display Menu

Appendix A Models T801, 801E Software Menus (Reference: 06843C DCN6418) A-3 APPENDIX A-1: Models T80X, 80XE Menu Trees, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) PRIMARY SETUP MENU SAMPLE MSG 1 CLR 1 SETUP <TST TST> CAL TEST 1 CO2 CONC ZERO SPAN DAS CFG ACAL CLK RNGE PASS MORE 1 Only a...

Page 244 - Go to; DAS; SECONDARY SETUP; Menu Tree

Models T801, 801E Software Menus (Reference: 06843C DCN6418) Appendix A A-4 SETUP PASS DAS RNGE CLK MORE ACAL CFG <TST TST> MODEL TYPE AND NUMBER PART NUMBER SERIAL NUMBER SOFTWARE REVISION LIBRARY REVISION iCHIP SOFTWARE REVISION HESSEN PROTOCOL REVISION 2 CPU TYPE & OS REVISION DATE FACT...

Page 247 - HESSEN PROTOCOL; REPORTED; GAS ID

Appendix A Models T801, 801E Software Menus (Reference: 06843C DCN6418) A-7 SETUP PASS DAS RNGE CLK MORE ACAL CFG SAMPLE COMM VARS DIAG Go to DIAG Menu Tree HESN 2 INET 1 ID ENTER PASSWORD: 818 ENTER PASSWORD: 818 ENTER PASSWORD: 818 1 E-Series: only appears if Ethernet Option is installed. 2 Only a...

Page 249 - Low Access Level Setup Variables (818 password); Medium Access Level Setup Variables (929 password)

Models T801, 801E Software Menus (Reference: 06843C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-9 APPENDIX A-2: Setup Variables For Serial I/O, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-1: Setup Variables Setup Variable Numeric U...

Page 257 - Name; Warnings

Models T801, 801E Software Menus (Reference: 06843C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-17 APPENDIX A-3: Warnings and Test Measurements, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-2: Warning Messages Name 1 Message Text De...

Page 258 - Test Measurements

Appendix A Models T801, 801E Software Menus (Reference: 06843C DCN6418) A-18 Error! Unknown document property name.Error! Unknown document property name.Error! Unknown documen Table A-3: Test Measurements Name 1 Message Text Description Test Measurements O2RANGE 5 CO2RANGE 4 O2 RNG=500.0 % CO2 RNG =...

Page 260 - Signal Name

Appendix A Models T801, 801E Software Menus (Reference: 06843C DCN6418) A-20 Error! Unknown document property name.Error! Unknown document property name. Error! Unknown document property name.Error! Unknown document property name. APPENDIX A-4: Signal I/O Definitions, Software Versions 1.0.3 (T-Seri...

Page 261 - Front panel I

Models T801, 801E Software Menus (Reference: 06843C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-21 Signal Name Bit or Channel Number Description A status outputs, U24, J1017, pins 1 – 8 = bits 0 – 7, default I/O address 323 hex ST_SYSTEM_OK 0 0 ...

Page 262 - Rear board primary MUX analog inputs

Appendix A Models T801, 801E Software Menus (Reference: 06843C DCN6418) A-22 Error! Unknown document property name.Error! Unknown document property name. Error! Unknown document property name.Error! Unknown document property name. Signal Name Bit or Channel Number Description CO2_SPAN_VALVE 2, 6 8 0...

Page 263 - External analog input board, default I

Models T801, 801E Software Menus (Reference: 06843C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-23 Signal Name Bit or Channel Number Description External analog input board, default I 2 C address 5C hex XIN1 7 0 External analog input 1 XIN2 7 1 ...

Page 267 - Table A-7: Terminal Command Designators; COMMAND

Models T801, 801E Software Menus (Reference: 06843C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-27 APPENDIX A-6: Terminal Command Designators, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-7: Terminal Command Designators COMMAND ADDI...

Page 269 - MODBUS Register

Models T801, 801E Software Menus (Reference: 06843C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-29 APPENDIX A-7: MODBUS ® Register Map, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) MODBUS Register Address (dec., 0-based) Description Units M...

Page 273 - APPENDIX B - Spare Parts

APPENDIX B - Spare Parts Note Use of replacement parts other than those supplied by Teledyne Advanced Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the TAPI Website at

Page 275 - PARTNUMBER

T80X Spare Parts List (Ref: 072690000 A DCN6431, 2012 April 12) PARTNUMBER DESCRIPTION 000940700 CD, ORIFICE, .005 YELLOW 001763500 ASSY, FLOW CTL, 110CC, 1/4" ELBOW ‐ B 003290000 THERMISTOR, BASIC (VENDOR ASSY)(KB) 009690200 AKIT, TFE FLTR ...

Page 277 - PARAMETER RECORDED

Appendix C Warranty/Repair Questionnaire T80X, M80XE (06532C DCN 5798) TELEDYNE API CUSTOMER SERVICE EMAIL: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-1 CUSTOMER: _______________________________ PHONE: _____________________________________ ...

Page 278 - problem that you are encountering.

Appendix C Warranty/Repair Questionnaire T80X, M80XE (06532C DCN 5798) TELEDYNE API CUSTOMER SERVICE EMAIL: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-2 ____________________________________________________________________________________ If...

Page 279 - APPENDIX D – Wire List and Electronic Schematics

APPENDIX D – Wire List and Electronic Schematics 07274B DCN6418 D-1

Page 283 - TELEDYNE; All part numbers in

Advanced Pollution Instrumentation A Teledyne Technologies Company TELEDYNE ' & % $ % 7KHLQIRUPDWLRQKHUHRQLVWKHSURSHUW\RI $3,DQGLVVXEPLWWHGLQVWULFWHVW FRQILGHQFHIRUUHIHUHQFHRQO\ 8QDXWKRUL]HGXVHE\DQ\RQHIRUDQ\ RWKHUSXUSRVHVLVSURKLWHGWKLV GRFXPHQWRUDQLQIRUPDWLRQFRQWDLQHG LQLWPD\QRWEHGXSOLFDWHGZLWKR...

Page 293 - GUI Interface; Make; FEMA

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P1.R3.schdoc Drawn By: GUI Interface 06698 D 1 4 2 3 4 5 6 7 8 1 51 52 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 ...

Page 294 - Backlight Brightness Control

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P2.R3.schdoc Drawn By: 06698 D 2 4 22uH L1 Vin 5 SHDN 4 SW 1 GN D 2 FB 3 U1 CAT4139TD-GT3 4.7uF/16V C9 1K R12 2.0 R14 5V-GND +5V 9.76 R13 3.9uH L2 487K R9 309K R8 80.6K R18 66.5K R1...

Page 295 - Configuration Select; Mode

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P3.R3.schdoc Drawn By: 06698 D 4 3 12345 To old TScreen 70553-004 NI J11 LLRLSDRTLT +5V CHASSIS 1 2 NI J12 BUS +5 12345 To new TScreen 70553-004 J10 LT 1 RT 2 SH L D 3 RL 4 LL 5 GN ...

Page 296 - TOUCH SCREEN INTERFACE CIRCUITRY ( TBD)

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P4.R3.schdoc Drawn By: 06698 D 4 4 TOUCH SCREEN INTERFACE CIRCUITRY ( TBD) GUI Interface R40 10K O p tion CLKOUT_P CLKOUT_N 3.3V C49 0.1 R41100 FB6 FB14 Vcc PIN 28 C47 0.01 22uF/6.3...

Page 297 - LVDS, Transmitter Board; From ICOP CPU

1 1 2 2 3 3 4 4 D D C C B B A A Title Number Revision Size A Date: 5/7/2010 Sheet of File: N:\PCBMGR\..\06882-P1-R0.SchDoc Drawn By: LVDS, Transmitter Board B 1 1 RT 06882 VAD6VAD7VAD8VAD9VAD10VAD11VBD10VBD11VAD0VAD1VAD2VAD3VBD2VBD3VBD4VBD5VBD6VBD7 VBDE Y0_NY0_PY1_NY1_PY2_NY2_P CLKOUT_NCLKOUT_P R2 2...

Page 298 - PRINTED DOCUMENTS ARE UNCONTROLLED

1 1 2 2 3 3 4 4 D D C C B B A A Title Number Revision Size A Date: 5/6/2011 Sheet of File: N:\PCBMGR\..\06731-1_ETHERNET.SchDoc Drawn By: Auxiliary I/O Board (PWR-ETHERNET) B 3 1 RT 06731 STRAIGHT THROUGH ETHERNET GND +5V SCL SDA +5V-ISO + C17 100uF GND DS3 GRN 12345678 P2 Header 8 1 2 3 4 5 6 U6 SP...