Teledyne 6600 - Manual

Teledyne 6600

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Table of Contents:

  • Page 2 – i i; Teledyne Analytical Instruments; Copyright © 1999 Teledyne Analytical Instruments
  • Page 3 – iii; Oil in Water Analyzer; Table of Contents
  • Page 4 – i v
  • Page 5 – OPERATING INSTRUCTIONS; Model
  • Page 6 – System
  • Page 7 – Zero; Maintenance
  • Page 9 – Introduction; Overview
  • Page 10 – Main Features of the Analyzer; use. The main features of the analyzer include:; Operator Interface
  • Page 11 – or to exit a function displayed in the alphanumeric display:; Escape; This function spans the instrument.
  • Page 12 – The meter display is a Light Emitting Diode
  • Page 14 – The backlit VFD screen is an easy-; Control Section Interface Panel; Installation; Note: If you require highly accurate Auto-Cal timing, use external
  • Page 15 – Installation of Model 6600 Analyzers includes:; Unpacking the Control/Analysis Unit; Allow clearance for the door to open in a 90-degree arc of radius 15.5; Electrical Connections
  • Page 16 – Figure 2-3: Interface Panel of the Model 6600 Control Section; For safe connections, ensure that no uninsulated wire extends; . Stripped wire ends must insert completely; Figure 2-4: Primary Input Power Connections
  • Page 17 – Fuse Replacement
  • Page 18 – The analog output signal has a voltage which depends on the sample; Concentration
  • Page 19 – Range 1
  • Page 20 – Remote Calibration Protocol below
  • Page 23 – The 6600 is a single-chassis; Testing the System; After; The Control/Analysis Unit is; both; installed and interconnected,; Before; plugging the unit into its power sources:; Do not operate the “ultrasonic homogenizer” in the; in Water application.
  • Page 25 – Operation; factory, it can be further configured at the operator level, or even,; cautiously; Establish and start an automatic calibration cycle, if desired.; Using the Controls
  • Page 26 – The Main menue screen is the top level in a series of screens used to
  • Page 27 – Figure 3-1: Hierarchy of System Functions and Subfunctions
  • Page 28 – The; Function
  • Page 29 – Note: Before setting up an AUTO-CAL, be sure you understand the; and; Span; functions as described in section 4.4, and; Auto–Cal; AUTOCAL HMGNZR; AUTO—CAL; ZERO; Enter
  • Page 30 – NOTE: If you use password security, it is advisable to keep a copy of; Entering the Password; ENTER; PWD
  • Page 31 – or; DOWN; Installing or Changing the Password; Characters Available for Password Definition:
  • Page 32 – NOTE: If you log off the system using the LOGOUT function in the; LOGOUT
  • Page 33 – OK; in the sampling cell at the time of the; SELF–TEST
  • Page 34 – AUTO
  • Page 35 – There are two ways to linearize:; NOTE: If input and output are set to 0.00 for all data points, it; Enter the System menu; Setting 90% Response time
  • Page 36 – Depending on the application, the 6020 sampling system may have an; Set Ultra Sonic
  • Page 38 – Enter the System menu:; o r; and press the Enter key to access this function menu:
  • Page 39 – The number can be set anywhere from 0; 2 Manual control of filter and solenoids; For troubleshooting purposes, you have manual access to control
  • Page 40 – Functions
  • Page 41 – the sample gas as possible; Auto Mode Zeroing
  • Page 42 – Manual Mode Zeroing; Auto
  • Page 43 – tamination may be leaking into the system.
  • Page 44 – added; How the offset value is selected:
  • Page 45 – Auto Mode Spanning; OIL; Slope; Manual Mode Spanning
  • Page 46 – automatically; Analyze; Alarms
  • Page 47 – Which if any of the alarms are to be high alarms and which if any
  • Page 48 – Enter to move to the next field.; Select Function; Range
  • Page 50 – if; CAUTION: Redefining applications or ranges might require
  • Page 51 – Figure 3-2 illustrates these schemes graphically.; Figure 3-2: Examples of Autoranging Schemes
  • Page 52 – Anlz; Programming; CAUTION: The programming functions of the Set Range and; rp; command to the analyzer.; ALGORITHM
  • Page 53 – Note: It is important to distinguish between this; ming subfunction and the; button function, which is an; function; the beginning of section 3.8
  • Page 54 – Gas Name; Note: The ranges must be increasing from low to high, for example,; st
  • Page 55 – From the; to the analyzer from the computer.
  • Page 56 – Note: The span gas used to span the analyzer must be >90% of the
  • Page 57 – SEE WARNINGS ON THE TITLE PAGE OF THIS; The fuses are located inside the main housing on the Electrical
  • Page 58 – Figure 4-1: Removing Fuse Block Cap and Fuse from Housing; System Self Diagnostic Test; Power
  • Page 59 – Major Internal Components; See the drawings in the Drawings section in back of this manual
  • Page 60 – Figure 4-2: Control Section Major Internal Components; To swing open the cover panel, remove all screws.; Side View Open Door
  • Page 63 – Battery-Powered Oscilloscope Synchronization Point 3-7; Appendix
  • Page 65 – Operational Theory
  • Page 66 – Optical Bench; Depending on the application, the analyzer comes with one of
  • Page 67 – Interconnection Diagram; Photometer Amplifier
  • Page 68 – converter on the motherboard of the Control Unit.; Automatic Zero System; To compensate for zero drift, which may occur during sampling, the
  • Page 69 – The output source changes or chemical or solid deposits form; System Description
  • Page 70 – Photometer
  • Page 71 – The HG (Mercury arc) source and its power supply reside in one
  • Page 72 – Sample Systems
  • Page 73 – Installation of the Model 6600 Photometric Analyzer includes:; Unpacking the Analyzer; All user connections are around the periphery of the equipment
  • Page 74 – terminal blocks mounted on the interface PC board.
  • Page 75 – Before plugging the instrument into the power source:; Power up the system, and test it by performing the following; Calibration
  • Page 77 – Routine Maintenance; Automatic operation and routine operational duties; A message such as; System Visual Check and Response Procedure; Verify that the signal failure alarm is not in failure condition.
  • Page 78 – Verify that the chart recorder contains a normal display.; MONTHLY; Calibrate the system. (Check manually the Zero and Span using; ANNUALLY; Check the electronics calibration.
  • Page 79 – NOTE: Be sure to wear UV filtering eye goggles.; Service Procedures and Adjustments
  • Page 82 – the system is optically balanced and ready for calibration.
  • Page 84 – WARNING: DANGEROUS HIGH VOLTAGES ARE PRESENT AT
  • Page 85 – Power Supply voltage fed to the photodetector preamplifier,
  • Page 87 – Oil in Water
  • Page 89 – Balancing of the Optics for Equal Light Transmission with
  • Page 92 – The Method of Analysis
  • Page 94 – The Automatic Zero System; The sample may contain chemicals which are not oil, but absorb UV
  • Page 95 – -20ppm down to 0-10ppm oil ranges in high background
  • Page 96 – S are present. Maximum turbidity allowed; ZERO CORRECTION FOR CLEAN BACKGROUND
  • Page 97 – ) to collect a suitable zero
  • Page 98 – following consequences:
  • Page 99 – The source module contains a mercury-line lamp (the source of UV; Sample Cell; All systems, the Aluminum/CPVC sample cell couples the source and
  • Page 100 – Detector Module; The Interface PCB: This large board is where the customer intercon-
  • Page 101 – The Display PCB: This board holds the VFD display and the LED; Electrical Connections; SV3 is N.O. and permits the sample to be delivered to the sample cell.
  • Page 103 – manually calibrating the analyzer system.; Homogenizing
  • Page 104 – The Automatic Sample Cell Cleaning System; Ultra clean process applications for leaks into the like:; steam condensates
  • Page 105 – hit or scroll the switch labelled down/up to down once
  • Page 106 – refinery effluents; The Signal Outputs; specified system signal output.
  • Page 107 – The chart speed must be at least 1 inch per hour.; The Process Alarm System
  • Page 109 – The sample is opaque, due to the presence of solids or undesirable; INSTALLATION; temperature is not permitted to drop below 32
  • Page 110 – User Connections; The system requires a 1 KW supply of 115 VAC, single-phase power.; Compressed Air Supply; The system requires a supply of compressed air at 80-120 psig.; Sample Connection; The sample water input (see Flow Diagram) is connected at the manual; Signal and Alarm Output Connections
  • Page 111 – TET/AI recommends that the sample line be constructed of 1/2” sched-
  • Page 112 – The system safe vent should be equipped to accept a 1-1/2” drain pipe.; Installation Check; Confirm that the recorder is of the correct type.; Electronics Check
  • Page 113 – Electrical Check; WARNING; ! UV RADIATION CAN DAMAGE THE EYES. Never; Sample Delivery Check; Adjust the input V1 and V6 3-way with V2 safely block valve off so; Preparation for Calibration
  • Page 114 – Prepare the system as follows:; Required Calibration Equipment; blender will be required to prepare the span calibration fluid.; CAUTION; prepare the span fluid.
  • Page 115 – preparing the zero standardization fluid.; Acquisition of Representative Oil Sample.; A representative oil must be obtained from the user to be used for; Acquisition of Representative Sample Water.
  • Page 116 – Oscilloscope Display of the I to E Converter; The output of the I to E Converter is observed at the output of the; Background Signal Level Determination; Collect the sample through filters F1 and F2. This removes non-
  • Page 117 – b. Prepare a Span fluid using the same Aero fluids. See Part III,; Balancing the Optics for Equal Light Trans; The procedure is purely mechanical and consists of adjusting the
  • Page 118 – shaft with the special Allen wrench supplied in the tool kit.
  • Page 119 – Calibration with Prepared Sample; ultimately continuously analyzed.; Zero Fluid Preparation; Collect one gallon of water from grab sample port by opening V3.; Span Fluid Preparation; this specimen
  • Page 120 – Recheck the following before fluid introduction:
  • Page 121 – Calibration Fluid Introduction:; Setup of Internal Span Flag Calibration
  • Page 122 – operation of the Oil in water analyzer and sample system.; Calibration by Correlation with Laboratory
  • Page 123 – and lab results are correlated.
  • Page 124 – homogenizer
  • Page 125 – CORRELATION; for automatic sampling.
  • Page 126 – visible in the pump tubing.; AUTOMATIC OPERATION AND ROUTINE
  • Page 127 – Check the sample pump operation and function, if applicable
  • Page 128 – Suggested Preventive Maintenance Schedule; DAILY
  • Page 129 – switch the vertical input selector of the scope to DC.
  • Page 130 – of the detector module and accessible without opening the module.; Set Up of the I to E Converter; R2. Its location is on PC Board 1 inside the detector module and on E.P.
  • Page 131 – Set Up of the Logarithmic Amplifier
  • Page 132 – If one is missing, this means that the switch is not switching.; Sample Cell Maintenance; wear UV goggles if lamp left on.
  • Page 133 – proper beam alignment from source end to detector input.; Sample System Maintenance
  • Page 134 – 16 Zero Filter Cleaning Procedure; CAUTION: Wear protective goggles and gloves, when dealing with
  • Page 135 – Lamp Replacement; After 1 year operation the lamp may be in need of replacement. The; PROCEDURE; NOTE: Observe eye protection warning as described under Section; Phototube Replacement
  • Page 136 – TROUBLESHOOTING SECTION
  • Page 137 – Sample Pump Failure
  • Page 138 – Commissioning and Start-up; General requirements for the oil in water systems are’
  • Page 139 – Heat tracing to prevent freezing of
  • Page 140 – Please refer to the Control Unit Section Part I of the
  • Page 141 – See Alarm Relays, Section; Sample Connections
  • Page 142 – Sample connections Refer to Piping diagram; OBSERVE EXTREME; when operating any needle
  • Page 143 – Outline drawing; Start up of System; On the pump control module if applicable, assure the control
  • Page 144 – Turn on utility power using circuit breaker switch to systems.; Allow warm-up for 1 hour; released (typically commences after 3 minutes when; Testing the system; Control Unit
  • Page 145 – C Sample Conditioning System Operation; Measuring flow train; Sample System
  • Page 146 – Automatic Operation and Routine Duties
  • Page 148 – 600 Digital Control Module; Operating Temperature:
  • Page 149 – Typical Analytical Performance Specifications; will vary per application
  • Page 151 – Generic Drawing List
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i

Oil in Water Analyzer

Teledyne Analytical Instruments

OPERATING INSTRUCTIONS

Model

6600

Oil in Water Analyzer

P/N M71055

12/22/99

ECO # 99-0000

HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING SYSTEM.

PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.

HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PERSIST FOR A
TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.

ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING. BEFORE
CONDUCTING ANY MAINTENANCE OR SERVICING CONSULT WITH AUTHORIZED SUPERVISOR/MANAGER.

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Summary

Page 2 - i i; Teledyne Analytical Instruments; Copyright © 1999 Teledyne Analytical Instruments

i i Model 6600 Teledyne Analytical Instruments Copyright © 1999 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any other language or computerlanguage in whole or in part, in any...

Page 3 - iii; Oil in Water Analyzer; Table of Contents

iii Oil in Water Analyzer Teledyne Analytical Instruments Table of Contents Part I: Control Section ................................. Part I Part II: Analysis Section ............................. Part II Part III: Oil in Water Sample System ......... Part III Appendix, Generic Info ...................

Page 4 - i v

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