Page 3 - SAFETY MESSAGES; It is imperative that you pay
iii SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert symbol, and are placed throughout this manual; the safety sy...
Page 4 - iv; CONSIGNES DE SÉCURITÉ; : Risque de choc électrique
Teledyne API - T100H Addendum to T100 Operation Manual iv CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consign...
Page 5 - WARRANTY; COVERAGE; Primer on Electro-Static Discharge
v WARRANTY WARRANTY POLICY (02024D) Prior to shipment, T-API equipment is thoroughly inspected and tested. Should equipment failure occur, T-API assures its customers that prompt service and support will be available. COVERAGE After the warranty period and throughout the equipment lifetime, T-API st...
Page 6 - Teledyne API - T100H Addendum to T100 Operation Manual; This page intentionally left blank.
Teledyne API - T100H Addendum to T100 Operation Manual vi This page intentionally left blank. 07265A DCN6038
Page 7 - vii; ABOUT THIS ADDENDUM; Part; Appendix C Repair Questionnaire; NOTE; REVISION; Document PN; Revision History
vii ABOUT THIS ADDENDUM This T100H addendum, PN 07265, is to be used in conjunction with the T100 manual, PN 06807; it is comprised of multiple documents, in PDF format, as listed below. Part No. Rev Name/Description 07265 A T100H Addendum to T100 Manual 05244 B Appendix A Menu Trees (Refer to Appen...
Page 9 - ix; TABLE OF CONTENTS; Measurements; OPTIONAL HARDWARE AND SOFTWARE
ix TABLE OF CONTENTS 1. INTRODUCTION ...............................................................................................................................11 1.1. T100H Documentation ...............................................................................................................
Page 10 - Peaking the Lamp; LIST OF FIGURES; APPENDIX A – MENU TREES AND SOFTWARE DOCUMENTATION
TABLE OF CONTENTS Teledyne API - T100H Addendum to T100 Operation Manual x 10.3.2. Sensor Module Repair & Cleaning ........................................................................................... 47 10.3.2.1. Adjusting the UV Lamp ( Peaking the Lamp ) ....................................
Page 12 - Operation Instructions
Introduction Teledyne API - T100H Addendum to T100 Operation Manual ) 12 Operation Instructions This section includes step by step instructions for operating the analyzer and using its various features and functions. Calibration Procedures General information and step by step instructions for calibr...
Page 13 - Table 2-1: Model T100H Basic Unit Specifications
13 2. SPECIFICATIONS, APPROVALS & WARRANTY 2.1. Specifications Table 2-1: Model T100H Basic Unit Specifications Min/Max Range (Physical Analog Output) Min: 0-10 ppm Full scale Max: 0-5,000 ppm Full scale (selectable, dual ranges and auto ranging supported) Measurement Units ppm, mg/m 3 (user sel...
Page 15 - A Primer on Electro-Static Discharge
15 3. GETTING STARTED 3.1. Unpacking and Initial Setup CAUTION To avoid personal injury, always use two persons to lift and carry the Model T100H. 1. Inspect the received packages for external shipping damage. If damaged, please advise the shipper first, then TAPI. 2. Included with your analyzer is ...
Page 16 - WARNING; Do not operate with cover off.
Getting Started Teledyne API - T100H Addendum to T100 Operation Manual ) 16 3.1.1. Electrical Connections: For full details on the electrical connections of the T100H, please refer to the T100 user’s manual (#06807), Electrical Connections section. 3.1.1.1. External Pump The T100H is equipped with a...
Page 17 - REAR PANEL; Sample; using a maximum of 10 meters of 1/4” PTFE tubing.; PUMP; Chassis
Teledyne API - T100H Addendum to T100 Operation Manual Getting Started 17 3.2. Pneumatic Connections NOTE To prevent dust from getting into the analyzer, it was shipped with small plugs inserted into each of the pneumatic fittings on the rear panel. Make sure that all dust plugs are removed before a...
Page 19 - INSTRUMENT CHASSIS
Teledyne API - T100H Addendum to T100 Operation Manual Getting Started 19 3.2.2. T100H Layout FLOW CONTROL & PRESSURE SENSOR VACUUM PRESSURE SENSOR SAMPLE PRESSURE SENSOR CRITICAL FLOW ORIFICE 700 cm 3 /min @ 7 In-Hg-A Particulate Filter PUMP EXHAUST GAS OUTLET SAMPLE GAS INLET INSTRUMENT CHASSI...
Page 21 - MESSAGE MEANING; SAMPLE; Toggle; TIME; Only appears if analog output
Teledyne API - T100H Addendum to T100 Operation Manual Getting Started 21 3.3. Initial Operation With the following exceptions, the operation of the T100H is nearly identical to that of the T100. Please refer to the T100 User’s Manual, Section 3, for details on initial operation, including common wa...
Page 22 - measurements, however, the typical T100H
Getting Started Teledyne API - T100H Addendum to T100 Operation Manual ) 22 3.3.3. Interferents for SO 2 Measurements Hydrocarbons are a significant interferent for UV fluorescent SO 2 measurements, however, the typical T100H application does not have hydrocarbons in the sample stream. Therefore, in...
Page 23 - How long does the sample pump last?; VAC; test function (instead of the; PRES; diaphragm should be replaced.
23 4. FREQUENTLY ASKED QUESTIONS (FAQs) More FAQs are included in the T100 manual, which also includes a glossary of terms. Q: How long does the sample pump last? A: The sample pump should last about one year and the pump diaphragms should to be replaced annually or when necessary. To determine if t...
Page 26 - SLOPE
Optional Hardware and Software Teledyne API - T100H Addendum to T100 Operation Manual ) 26 5.2. Ambient Zero / Two Ambient Span Valve Option (OPT 50C) This option includes a special set of valves that allows two separate SO 2 mixtures to enter the analyzer from two independent sources. Typically the...
Page 29 - OPERATING INSTRUCTIONS; Table 6-1: Additional T100H Warning Messages; Vacuum Pressure Warning; Table 6-2: Additional T100H Test Functions; Vacuum; When activated, output channel
29 6. OPERATING INSTRUCTIONS 6.1. Warning Messages Please refer to the T100 User’s Manual (06807), Section 4.2.2, for a list of warnings for the T100H. The following table list describes an additional warning in the T100H. Table 6-1: Additional T100H Warning Messages MESSAGE MEANING Vacuum Pressure ...
Page 30 - PPM; ) or milligrams per cubic; MGM
Operating Instructions Teledyne API - T100H Addendum to T100 Operation Manual ) 30 6.2.2. Range Units The T100H only displays concentrations in parts per million (10 6 mols per mol, PPM ) or milligrams per cubic meter (mg/m 3 , MGM ). NOT AVAILABLE: Parts per billion (10 9 mols per mol, PPB ) and ...
Page 31 - CALDAT; preset channels are not included.; HOLD OFF
Teledyne API - T100H Addendum to T100 Operation Manual Operating Instructions 31 6.2.4. Default DAS Channels The default Data Channels included in the T100H analyzer’s software include the CONC, PNUMT & CALDAT channels. The FAST & DETAIL preset channels are not included. 6.2.5. Remote Operat...
Page 32 - If the instrument is set for
Operating Instructions Teledyne API - T100H Addendum to T100 Operation Manual ) 32 6.2.5.2. Control Inputs ZERO CA L HI S P A N CA L ZERO CA L CONTROL IN A B C D E F U + HI S P A N CA L CONTROL IN A B C D E F U + - + Local Power Connections External Power Connections 5 VDC Power Supply LO W S P A N ...
Page 33 - high span
33 7. CALIBRATION AND CALIBRATION CHECK PROCEDURES Calibration procedures for the T100H are the same as those for the T100. One exception to this statement is that the T100H has a special valve option, Zero and Two Span Point Valve Option - OPT 52 (See Section 5.1), that allows a mid-span point be c...
Page 35 - Manual Calibration Check with Ambient Zero and Two; Set up is identical to that shown in; STEP ONE
Teledyne API - T100H Addendum to T100 Operation Manual Calibration and Calibration Check Procedures 35 7.2. Manual Calibration Check with Ambient Zero and Two Ambient Span Valve Option (OPT 50C) Installed Set up is identical to that shown in STEP ONE of the preceding section. To perform the zero/spa...
Page 37 - INSTRUMENT MAINTENANCE; There is no Internal IZS offered for the T100H.; Table 8-1: Predictive Uses for Test Functions; SO
37 8. INSTRUMENT MAINTENANCE 8.1. Maintenance Schedule There is no Internal IZS offered for the T100H. 8.2. Predictive Diagnostics Because the T100H’s internal pneumatics are monitored in a different manner than those of the T100 there are some differences in how the instrument’s test functions are ...
Page 39 - THEORY OF OPERATION; PMT
39 9. THEORY OF OPERATION 9.1. The UV Light Path The UV light path of the T100H is similar to that of the T100 (see Section 10.2 of the T100 Manual). The main differences between the T100H and the T100 are: The location of the reference detector (See Section 9.1.1 of this addendum). The methods ...
Page 41 - Figure 9-2: Pneumatic Diagram of the T100H – Base Configuration
Teledyne API - T100H Addendum to T100 Operation Manual Theory Of Operation 41 FLOW CONTROL & PRESSURE SENSOR VACUUM PRESSURE SENSOR SAMPLE PRESSURE SENSOR CRITICAL FLOW ORIFICE 700 cm 3 /min @ 7 In-Hg-A Particulate Filter PUMP EXHAUST GAS OUTLET SAMPLE GAS INLET INSTRUMENT CHASSIS UV LAMP PMT RE...
Page 42 - SAMPLE FLOW WARN; message is activated. Also, the value of the; test function is; XXXX; If the pressure ratio between the two sensors is valid (; SAMP FL
Theory Of Operation Teledyne API - T100H Addendum to T100 Operation Manual ) 42 9.2.2.3. Sample Flow Calculation Unlike the T100, which uses a thermal-mass flow sensor to directly measure the gas flow though the instrument, the T100H calculates the gas as follows. The ratio of the two pressures is...
Page 43 - CPU Card; MOTHER; Figure 9-3: T100H Electronic Block Diagram
Teledyne API - T100H Addendum to T100 Operation Manual Theory Of Operation 43 9.3. Electronic Operation The following figures replace Figures 10-10 & 10-19 of the T100 Manual (P/N 06807). There is no IZS option, a vacuum pressure sensor replaces the T100’s thermal-mass flow sensor and provision ...
Page 44 - Figure 9-4: T100H Power Distribution Block Diagram
Theory Of Operation Teledyne API - T100H Addendum to T100 Operation Manual ) 44 AC POWER E NTRAN CE ON /OFF SWITCH Sample Gas Pressure Senso r Motherbo ard CPU PS 1 (+5 VDC; ±15 V DC) PS 2 (+12 VDC) LVDS Cha ssis Cooling Fan PMT H igh V oltage Supply T empe rature Sensors Vacuum Pressure Senso r Sa ...
Page 45 - Gas pressure inside the
45 10. TROUBLESHOOTING & REPAIR For the most part the information contained in Section 11 of the T100 Manual (P/N 06807) is also applicable to the T100H. There are a few exceptions however. 10.1.1. Fault Diagnosis with Warning Messages Table 10-1: Warning Messages - Indicated Failures WARNING ME...
Page 47 - Exceptions are noted below:; Figure 10-2: Sensor Module Wiring and Pneumatic Fittings
47 10.3.2. Sensor Module Repair & Cleaning NOTE: After any repair or service has been performed on the sensor module, the T100H should be allowed to warm up for 60 minutes. Always perform a perform a leak check (See Section 11.5.1) and calibrate the analyzer (see Section 7) before placing it bac...
Page 48 - Lamp Aging; DO NOT
TROUBLESHOOTING & REPAIR Teledyne API - T100H Addendum to T100 Operation Manual ) 48 10.3.2.1. Adjusting the UV Lamp ( Peaking the Lamp ) There are two ways in which ambient conditions can effect the UV Lamp output and therefore the accuracy of the SO 2 concentration measurement: Lamp Aging and ...
Page 49 - Table 10-3: Example of HVPS Power Supply Outputs; Action; Figure 10-4: Location of UV Reference Detector Potentiometer
Teledyne API - T100H Addendum to T100 Operation Manual TROUBLESHOOTING & REPAIR 49 Table 10-3: Example of HVPS Power Supply Outputs UVLAMP_SIGNAL ACTION TO BE TAKEN 3500mV±200mV. No Action Required > 4900mV at any time. Adjust the UV reference detector potentiometer (see Figure 10-4) until UV...
Page 50 - FACTORY CAL; Set the instrument reporting range type to; SNGL; Let the instrument stabilize by allowing it to run for one hour.; LAMP CALIBRATION; Gain adjustment potentiometer (Full scale is 10 to 12 turns).
TROUBLESHOOTING & REPAIR Teledyne API - T100H Addendum to T100 Operation Manual ) 50 10.3.2.2. PMT Hardware Calibration ( FACTORY CAL ) The sensor module hardware calibration adjusts the slope of the PMT output when the instrument’s slope and offset values are outside of the acceptable range and...
Page 51 - EXAMPLE; Target; target NORM PMT signal from Step 16.
Teledyne API - T100H Addendum to T100 Operation Manual TROUBLESHOOTING & REPAIR 51 8. Set the HVPS coarse adjustment to its minimum setting (0). 9. Set the HVPS fine adjustment switch to its maximum setting (F). 10. Turn the gain adjustment potentiometer clockwise to its maximum setting. 11. Set...
Page 52 - NORM PMT; Technical Assistance
TROUBLESHOOTING & REPAIR Teledyne API - T100H Addendum to T100 Operation Manual ) 52 20. Adjust gain adjustment potentiometer until the NORM PMT value is ±10 mV of the target level from Step 16. 21. Perform span calibration (see Section 7 of the T100 Manual) 22. Scroll to the SLOPE function and ...
Page 53 - APPENDIX A - Version Specific Software Documentation
Models T100H, 100EH Addendum APPENDIX A - Version Specific Software Documentation (05244B DCN6038) A-1 APPENDIX A - Version Specific Software Documentation APPENDIX A-1: Models T100H, 100EH Software Menu Trees NOTE As the menu tree structure for the T100H and 100EH menu tree structure varies from th...
Page 54 - Model 100EH Instruction Manual
APPENDIX A - Version Specific Software Documentation(05244B DCN6038) Model 100EH Instruction Manual A-2 07265A DCN6038
Page 55 - LOW; SAMPLE Mode
Models T100H, 100EH Addendum APPENDIX A - Version Specific Software Documentation (05244B DCN6038) A-3 APPENDIX A-1: Software Menu Trees, Rev C.0 ZERO SPAN CONC SAMPLE <TST TST> RANGE STABIL VAC PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR. LGT DARK PMT DARK LMP SLOPE OFFSET HVPS RCELL TEM...
Page 57 - Go To
Models T100H, 100EH Addendum APPENDIX A - Version Specific Software Documentation (05244B DCN6038) A-5 CFG MODEL NAME SERIAL NUMBER SOFTWARE REVISION LIBRARY REVISION iCHIP SOFTWARE REVISION 1 HESSEN PROTOCOL REVISION 1 ACTIVE SPECIAL SOFTWARE OPTIONS 1 CPU TYPE DATE FAC...
Page 59 - ENABLE INTERNET
Models T100H, 100EH Addendum APPENDIX A - Version Specific Software Documentation (05244B DCN6038) A-7 QUIET COMPUTER SECURITY HESSEN PROTOCOL E, 7, 1 RS-485 MULTIDROP PROTOCOL ENABLE MODEM ERROR CHECKING 2 XON/XOFF HANDSHAKE 2 HARDWARE HANDSHAKE HARDWARE FIFO 2 COMMAND PROMPT CFG ACAL 1 SAMPLE CLK ...
Page 61 - See; REPORTED; ON
Models T100H, 100EH Addendum APPENDIX A - Version Specific Software Documentation (05244B DCN6038) A-9 . YES NO PMT DET WARNING UV LAMP WARNING DARK CAL WARNING IZS TEMP WARNING BOX TEMP WARNING PMT TEMP WARNING RCELL TEMP WARNING SAMPLE FLOW WARNING SAMPLE PRESS WARNING VACUUM PRES WARNING HVPS WAR...
Page 63 - APPENDIX B - Spare Parts; Note
APPENDIX B - Spare Parts Note Use of replacement parts other than those supplied by Teledyne Advanced Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the TAPI Website at
Page 67 - Recommended Spare Parts Stocking Levels
Recommended Spare Parts Stocking Levels (Reference 04527 24Mar2011) Part Number Description 1 2-5 6-10 11-20 21-30 UNITS 000940800 CD, ORIFICE, .012 (NO PAINT) 1 2 4 4 002740000 CD FILTER, PMT 360NM(KB) 1 2 013400000 CD, PMT, SO2, (KB) 1 1 014080100 ASSY, HVPS, SOX/NOX 1 014610000 KIT, REPLACMENT CO...
Page 68 - SPRING
Part Number Description Quantity 009690100 KIT, TFE FILTER ELEMENTS, 47MM, 5UM (30) 1 018080000 AKIT, DESSICANT BAGGIES (12) 1 FL0000001 FILTER, SS 2 HW0000020 SPRING 2 NOTE01-23 SERVICE NOTE, HOW TO REBUILD THE KNF PUMP 1 OR0000001 ORING, SAMPLE FLOW 4 PU0000022 REBUILD KIT, FOR PU20 & 04084 1 ...
Page 69 - DEPENDING ON OPTIONS INSTALLED, NOT ALL TEST
Appendix C Warranty/Repair Questionnaire Models T100H, 100EH (05029D DCN 6038) TELEDYNE API CUSTOMER SERVICE EMAIL: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-1 CUSTOMER: ____________________________________ PHONE: _________________________...
Page 70 - TELEDYNE API CUSTOMER SERVICE; Test Settings; Test Value; ETEST PMT Reading
Appendix C Warranty/Repair Questionnaire Models T100H, 100EH (05029D DCN 6038) TELEDYNE API CUSTOMER SERVICE EMAIL: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-2 Test Settings Test Value Observed Value Acceptable Value ETEST PMT Reading 2000...
