Teledyne 200EH/EM - Manual

Teledyne 200EH/EM

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Table of Contents:

  • Page 3 – SAFETY MESSAGES
  • Page 4 – ii; This page intentionally left blank.
  • Page 5 – iii; TABLE OF CONTENTS
  • Page 6 – iv; MORE
  • Page 8 – vi; and NO
  • Page 9 – vii
  • Page 10 – viii; LIST OF FIGURES; M200EH – Internal Pneumatics with O
  • Page 11 – ix; Gas Supply Setup for Determination of NO
  • Page 12 – LIST OF TABLES; NIST-SRM's Available for Traceability of NO
  • Page 13 – xi
  • Page 14 – xii; LIST OF APPENDICES; APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
  • Page 15 – Specifications and Warranty
  • Page 16 – NOTE
  • Page 17 – SPECIFICATIONS, APPROVALS AND WARRANTY
  • Page 18 – Emissions Compliance
  • Page 19 – Terms and Conditions
  • Page 21 – shape and properly seated.
  • Page 22 – VENTILATION CLEARANCE; sure to leave sufficient ventilation clearance.; AREA; Back of the instrument
  • Page 23 – M200EH/EM Rear Panel Layout
  • Page 25 – Table 3-1: Analog Output Data Type Default Settings; Analog Output Connector
  • Page 26 – Status Output Connector
  • Page 27 – Control Input Connector
  • Page 28 – The M200EH/EM firmware supports dynamic IP addressing or DHCP.
  • Page 30 – Zero Air
  • Page 31 – span gas; TYPE; ppm
  • Page 32 – MODEL; SAMPLE GAS; MODEL; Zero Gas
  • Page 33 – CAUTION; equal to ambient atmospheric pressure.; using a procedure similar to that defined in Section 11.5.1.
  • Page 34 – The exhaust and PMT cooler fans should start.; SAMPLE; mode after completing the boot-up sequence and
  • Page 35 – Firmware fully; Front Panel Display During Startup Sequence
  • Page 36 – NAME COLOR BEHAVIOR; CLR; MSG; TEST
  • Page 38 – O2 OFFSET; Refer to
  • Page 39 – CALIBRATION PROCEDURE; Final Test and Validation Data Sheet; CFG DAS
  • Page 40 – STEP 3 – Set NO; If you supply NO span gas to the analyzer as well as NO
  • Page 42 – SENSOR CALIBRATION PROCEDURE; Calibration Setup; Sensor Calibration Set Up
  • Page 43 – STEP 2 – activate O; To change the stability test function from NO; EXIT
  • Page 44 – STEP 4 – O; To perform the zero/span calibration procedure:
  • Page 45 – MEASUREMENTS
  • Page 47 – FREQUENTLY ASKED QUESTIONS & GLOSSARY; ZERO
  • Page 48 – RCEL; cubic centimeter
  • Page 51 – OPTIONAL HARDWARE AND SOFTWARE; TELEDYNE
  • Page 52 – M200EH/EM with Carrying Strap Handle and Rack Mount Brackets
  • Page 53 – Current Loop Option; Current Loop Option Installed on the Motherboard; Remove the top cover
  • Page 55 – M200EH – Internal Pneumatics with Zero-Span Valve Option 50
  • Page 56 – MODE VALVE; SLOPE; DIAG
  • Page 57 – Open to SAMPLE inlet
  • Page 59 – INSTRUMENT CHASSIS; Scrubber; Converter
  • Page 60 – Oxygen Sensor - Principle of Operation; Sensor
  • Page 62 – Table 5-3: Contents of Zero Air Scrubber Maintenance Kit
  • Page 63 – Multidrop; M200EH/EM Multidrop Card
  • Page 64 – M200EH/EM Ethernet Card
  • Page 65 – Removal Options; OPTION NUMBER; STANDARD; RELAY NAME
  • Page 66 – Alarm Relay Output Pin Assignments; Active
  • Page 69 – OPERATING INSTRUCTIONS; Mode Field; CAL SETUP
  • Page 70 – and; SETUP; , other modes the analyzer can be operated in are:; Sampling normally, flashing text indicates adaptive filter is on.; The third operating mode is the; CAL; its importance, this mode is described separately in Chapter 7.
  • Page 71 – DISPLAY PARAMETER UNITS
  • Page 76 – CFG: VIEWING THE ANALYZER’S; CFG; DAS RNGE PASS CLK MORE EXIT; NEXT; ACAL: AUTOMATIC CALIBRATION; A menu tree showing the; ACAL; menu’s entire structure can be found in Appendix A-1 of this manual.; ACAL; information related to calibrating the M200EH/EM analyzer.
  • Page 77 – DAS - USING THE DATA ACQUISITION SYSTEM; board or configuration is replaced/reset.; LED STATE
  • Page 78 – Table 6-7: iDAS Data Channel Properties
  • Page 79 – FUNCTION EFFECT; Records instantaneous reading.; PRECISION
  • Page 80 – CALDAT; check
  • Page 83 – Translates to the following configuration:
  • Page 84 – DATA ACQUISITION
  • Page 85 – From the
  • Page 86 – FROM THE EDIT DATA PARAMETER MENU
  • Page 90 – Starting Date; is in the past, the iDAS ignores this setting.
  • Page 94 – RNGE: RANGE UNITS AND DILUTION; The M200EH/EM can display concentrations in parts per million (10; ENTR; Concentrations displayed in mg/m
  • Page 95 – SPAN; calibration gas
  • Page 96 – PASS: PASSWORD FEATURE; PASS; menu item, the system will prompt the user; PASSWORD; No password; Toggle this
  • Page 98 – CLOCK; The M200EH/EM has a built-in clock for the AutoCal timer, Time; function, and time stamps on COM port
  • Page 99 – Continue to press; until ...
  • Page 102 – TXD
  • Page 104 – GND
  • Page 105 – INET; LED FUNCTION; ON when connection to the LAN is valid.
  • Page 108 – SECONDARY SETUP MENU
  • Page 109 – INSTRUMENT IP; SUBNET MASK; addresses by pressing:
  • Page 110 – Teledyne Instruments Model 200EH/EME analyzers is; Table 6-13: Internet Configuration Keypad Functions; KEY FUNCTION
  • Page 111 – Cable to; One Teledyne Instruments option 62 installed.
  • Page 112 – Analyzer; Make Sure; Analyzer Interconnect Diagram
  • Page 113 – Table 6-14: COMM Port Communication modes
  • Page 114 – HESSEN PROTOCOL; mode is enabled:
  • Page 116 – COMM; menu. This test sends a string of
  • Page 117 – DESCRIPTION; There is a 2 second latency period between when a; VARS; value is changed and the new
  • Page 120 – A series of diagnostic tools is grouped together under the
  • Page 124 – Figure
  • Page 125 – Table 6-19: Analog Output Current Loop Range; mA
  • Page 132 – Table 6-22: Analog Output Data Type Default Settings; CHANNEL DEFAULT SETTING
  • Page 134 – From the; Use these keys to move up
  • Page 136 – Use these; RANGE SELECTION KEYPAD FUNCTIONS
  • Page 139 – AOUTS CALIBRATION; command, or individually by
  • Page 141 – ANALYZER; pin assignments; Table 6-24: Voltage Tolerances for Analog Output Calibration
  • Page 143 – pin assignments of; procedure above but adjust the output to the following values:; Figure 6-6-16: Alternative Setup for Calibrating Current Outputs
  • Page 144 – Table 6-25: Current Loop Output Calibration with Resistor; FULL SCALE; To adjust the zero and span values of the current outputs, press:
  • Page 145 – AIN CALIBRATION
  • Page 147 – DISPLAY VALUE
  • Page 151 – menu that; DIAG OZONE
  • Page 152 – Repeat Pressing
  • Page 153 – Table 6-28: Concentration Alarm Default Settings; ALARM STATUS; Disabled
  • Page 154 – STATUS; 2 3 4 5 6 7 8 D
  • Page 156 – Figure 6-6-19: Control Inputs with external 5 V power supply
  • Page 157 – Table 6-31: Terminal Mode Software Commands; COMMAND FUNCTION; All Commands follow the syntax:; COMMAND COMMAND
  • Page 159 – GENERAL MESSAGE FORMAT; Where; MODEM ENABLE
  • Page 160 – available on that port.; To change this setting press:
  • Page 161 – SECURITY MODE
  • Page 163 – Table 6-34: RS-232 Communication Parameters for Hessen Protocol; Parameter Standard Hessen; NOTES
  • Page 164 – and a more recently released version,
  • Page 165 – TYPE selection affects both Ports.; To Select a Hessen response mode, press:
  • Page 166 – GAS DEFAULT
  • Page 167 – Table 6-36: Default Hessen Status Bit Assignments
  • Page 169 – CALIBRATION PROCEDURES
  • Page 170 – For oxygen measurements, we recommend s reference gas of 21% O; Calibration Gases
  • Page 171 – CONVERSION EFFICIENCY; Converter Efficiency; Gas
  • Page 172 – STEP TWO; Set the expected NO; STEP THREE; Activate NO
  • Page 173 – STEP FOUR; Perform the converter efficiency calculation procedure:
  • Page 174 – STEP ONE; : Connect the sources of zero air and span gas as shown below.
  • Page 175 – : Set Expected NO and NO
  • Page 178 – CALZ; Use the LOW button when calibrating for NXCNC1
  • Page 181 – : Connect the sources of Zero Air and Span Gas as shown in section 7-4.
  • Page 182 – CALIBRATION WITH REMOTE CONTACT CLOSURES; internal calibration variables unchanged.
  • Page 183 – zero/span valve or the IZS option is installed.; DISABLED; Table 7-3: AutoCal Attribute Setup Parameters
  • Page 184 – Select zero and span mode; Starting Time
  • Page 187 – EPA PROTOCOL CALIBRATION; User Notes
  • Page 189 – INSTRUMENT MAINTENANCE
  • Page 190 – Instrument Maintenance; Teledyne API - Model 200EH/EM Operation Manual
  • Page 191 – Table 9-2: Predictive Uses for Test Functions
  • Page 192 – Sample Particulate Filter Assembly; Turn OFF the pump to prevent drawing debris into the sample line.
  • Page 193 – DRYER PARTICULATE FILTER
  • Page 196 – Zero Air Scrubber Assembly
  • Page 197 – CONVERTER
  • Page 198 – Reaction Cell Assembly; with methanol and a clean tissue and dried thereafter.
  • Page 200 – Critical Flow Orifice Assembly; out a leak test as described in Section 0.
  • Page 203 – THEORY OF OPERATION
  • Page 204 – Theory of Operation; Model 200E Instrument Response; Wavelength; Intensity; quenching; AND NO
  • Page 205 – Conversion Principle
  • Page 206 – AZERO; is measuring NO and NO
  • Page 208 – List of Interferents
  • Page 210 – and AutoZero cycles; valve directs the
  • Page 211 – Figure 10-10-6: Location of Gas Flow Control Assemblies for M200EH
  • Page 212 – Figure 10-10-7: Location of Gas Flow Control Assemblies for M200EM
  • Page 214 – Flow Control Assembly & Critical Flow Orifice; indicating an invalid sample flow rate.; TOTAL INLET GAS FLOW – Standard Configuration
  • Page 215 – EFFECT OF TEMPERATURE ON CRITICAL FLOW; gas flow)in the M200EH/EM are maintained at a constant
  • Page 216 – Ozone Generator Principle; and collide with the O
  • Page 217 – DRYER; Semi-Permeable Membrane Drying Process
  • Page 218 – Dryer
  • Page 220 – valve is used to measure the pressure of; SAMP; flow rate of the sample gas is displayed as; SAMP FLW
  • Page 221 – Supply Air Flow Sensor
  • Page 222 – Manifold
  • Page 223 – CPU Card; MOTHER; M200EH/EM Electronic Block Diagram
  • Page 224 – M200EH/EM CPU Board Annotated
  • Page 226 – PMT Housing Assembly
  • Page 227 – HVPS; PMT Cooling System
  • Page 228 – PMT Preamp PCA; PMT Preamp Block Diagram; The electrical test (; ETEST
  • Page 229 – RELAY PCA; CPU; Control Loop Block Diagram.
  • Page 230 – TC INPUT; Gain Selector
  • Page 231 – BROWN
  • Page 232 – Converter Heater; Status LED Locations – Relay PCA; The most important of the status LED’s on the relay board is the red I
  • Page 235 – The; CONTROL; C DATA BUS; C data to parallel inputs and
  • Page 236 – Power Distribution Block Diagram
  • Page 237 – Block
  • Page 238 – M200EH/EM Front Panel Layout; NAME COLOR STATE
  • Page 239 – Keypad; x 40 CHAR. VACUUM; C Interface; Keyboard and Display Interface Block Diagram
  • Page 241 – Schematic of Basic Software Operation
  • Page 242 – NO
  • Page 244 – CONVERTER EFFICIENCY COMPENSATION
  • Page 245 – deviations from the factory values and take corrective action.
  • Page 246 – Troubleshooting & Repair; on the; Viewing and Clearing Warning Messages
  • Page 248 – Enter 07 to Jum p; Switching Signal I/O Functions
  • Page 249 – Motherboard Watchdog Status Indicator; and blinks about twice per second (twice as fast as the
  • Page 250 – and off and watching the corresponding LED go on or off.; Relay Board PCA
  • Page 252 – M200EH – Basic Internal Gas Flow
  • Page 253 – M200EH – Internal Gas Flow With OPT 50
  • Page 254 – Figure 11-8: M200EH – Internal Gas Flow With OPT 65
  • Page 255 – Figure 11-10: M200EM – Basic Internal Gas Flow
  • Page 257 – SAMPLE FLOW WARNING
  • Page 259 – CORRECT FLOW
  • Page 261 – ELECTRICAL TEST
  • Page 263 – SLOPES
  • Page 265 – Turn OFF power to the instrument and remove the instrument cover.
  • Page 266 – the flow meter is at atmospheric pressure.
  • Page 267 – Figure 11-15: Location of AC power Configuration Jumpers; There are several changes between the
  • Page 268 – WHITE
  • Page 271 – Table 11-6: DC Power Test Point and Wiring Color Code; FROM; C BUS
  • Page 273 – FULL SCALE OUTPUT VOLTAGE
  • Page 274 – Figure 11-19: Typical Set Up of Status Output Test
  • Page 275 – ZERO CAL R; connector. The instrument should switch from; mode to; SPAN CAL R
  • Page 277 – If
  • Page 281 – ANALOG CALIBRATION WARNING
  • Page 282 – Flash Format INVALID; GENERATOR REPLACEMENT
  • Page 284 – STABIL; value is below 0.5 ppm; value on the analyzer’s front panel.; NORM PMT
  • Page 287 – end plate by making sure that the O-ring is properly in place.
  • Page 288 – INSTRUMENT; Mounting
  • Page 291 – A PRIMER ON ELECTRO-STATIC DISCHARGE; pellets during shipment can also build hefty; Table 12-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION; Walking across nylon carpet
  • Page 292 – A Primer on Electro-Static Discharge; Table 12-2: Sensitivity of Electronic Devices to Damage by ESD; DAMAGE SUSCEPTIBILITY VOLTAGE; Potentially damaging electro-static discharges can occur:
  • Page 293 – I didn’t feel a shock so there was no electro-static discharge; : The human nervous system isn’t able; I didn’t touch it so there was no electro-static discharge; : Electro-static charges are fields whose lines; It still works so there was no damage; : Sometimes the damaged caused by electro-static discharge can; Static Charges can’t build up on a conductive surface; : There are two errors in this statement.; BASIC PRINCIPLES OF STATIC CONTROL
  • Page 294 – Simply touching a grounded piece of metal is insufficient; . While this may temporarily bleed off static
  • Page 297 – WARNING; DO NOT; In either case wait several seconds.
  • Page 299 – now incorporated into the three port reaction cell.; CHANGES AND UPDATES; OZONE DESTRUCT
  • Page 300 – THREE PORT REACTION CELL; FIGURE 2.0 – THREE PORT REACTION CELL ASSY P/N 06028; No Orifice
  • Page 301 – APPENDIX A - Version Specific Software Documentation
  • Page 302 – M SG; O nly appears when warning messages are active.; Figure A-1: Basic Sample Display Menu
  • Page 303 – iDAS; Menu Tree; SECONDARY SETUP; Menu Tree
  • Page 304 – iDAS Submenu
  • Page 305 – COMM and VARS Submenus
  • Page 306 – O nly appears if Ethernet O ption is installed.; HESSEN PRO TO COL; GAS TYPE; Hessen Protocol Submenu
  • Page 314 – ON; Any character in
  • Page 317 – MOLY
  • Page 329 – APPENDIX B: Spare Parts and Expendables; 4416 – Recommended Spare Parts Stocking Level, M200EH
  • Page 331 – M200EH Spare Parts List; Part Number
  • Page 332 – DS0000025 DISPLAY, E SERIES (KB)
  • Page 334 – Spare Parts Stocking Levels
  • Page 335 – M200EM Spare Parts List
  • Page 337 – OR0000044 ORING, REACTION CELL MANIFOLD
  • Page 338 – M200EM Recommended Spare Parts Stocking Levels
  • Page 339 – SPRING
  • Page 341 – Appendix C; Questionnaire Model; INSTRUMENTS; TEST FUNCTION
  • Page 343 – APPENDIX D: Diagrams and Schematics; Table D-1: List of Included Diagrams and Schematics; DOCUMENT TITLE; Document, M200EH/EM Electronic Interconnect Diagram
  • Page 345 – M200E INTERCONNECT LIST
  • Page 360 – ONTROL INPUTS
  • Page 364 – CH
Loading the manual

INSTRUCTION MANUAL

MODEL 200EH/EM

NITROGEN OXIDES ANALYZER

© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION

9480 CARROLL PARK DRIVE

SAN DIEGO, CA 92121-5201

USA

Toll-free Phone: 800-324-5190

Phone: 858-657-9800

Fax: 858-657-9816

Email: Website:

04521

Rev. C

DCN 5731

Copyright 2007-2010
Teledyne Advanced Pollution Instrumentation

14 May 2010

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Summary

Page 3 - SAFETY MESSAGES

Teledyne API - Model 200EH/EM Operation Manual Safety Messages i SAFETY MESSAGES Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could h...

Page 4 - ii; This page intentionally left blank.

ii This page intentionally left blank. 04521C (DCN5731)

Page 5 - iii; TABLE OF CONTENTS

Teledyne API - Model 200EH/EM Operation Manual Table of Contents iii TABLE OF CONTENTS 1. M200EH/EM Documentation .................................................................................................................................................... 1 1.1. Using This Manual................

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