Teledyne 400E - Manual

Teledyne 400E

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Table of Contents:

  • Page 2 – THIS PAGE IS INTENTIONALLY LEFT BLANK
  • Page 3 – TABLE OF CONTENTS; Generator and Expected O
  • Page 4 – ii
  • Page 5 – iii
  • Page 6 – iv
  • Page 8 – vi
  • Page 9 – LIST OF FIGURES; Alternative Setup Using 250; vii
  • Page 10 – LIST OF TABLES; viii
  • Page 11 – ix
  • Page 12 – LIST OF APPENDICES; APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
  • Page 13 – SECTION I
  • Page 14 – USER NOTES
  • Page 15 – INTRODUCTION; SAFETY MESSAGES; NOTE
  • Page 16 – CAUTION; General Safety Hazard
  • Page 17 – USING THIS MANUAL; This manual is organized in the following manner:; SECTION I – GENERAL INFORMATION; and
  • Page 18 – SECTION III – TECHNICAL INFORMATION; THEORY OF OPERATION; APPENDICES
  • Page 19 – SPECIFICATIONS, APPROVALS AND; SPECIFICATIONS; Table 2-1: Model 400E Basic Unit Specifications
  • Page 20 – Table 2-2: Model 400E IZS Generator Specifications with Reference
  • Page 21 – EPA EQUIVALENCY DESIGNATION; Range: Any range from 100 ppb to 1 ppm.; Table 2-4: Software Settings for EPA Equivalence; Rack mount with slides.; CE MARK COMPLIANCE; EMISSIONS COMPLIANCE
  • Page 22 – WARRANTY; COVERAGE
  • Page 23 – GETTING STARTED; MODEL 400E ANALYZER LAYOUT; M400E Front Panel Layout
  • Page 24 – M400E Rear Panel Layout – Basic Version
  • Page 25 – REAR PANEL; SAMPLE; SPAN; ZERO AIR; DRY AIR; M400E Internal Layout – Top View with IZS Option
  • Page 26 – M400E Pneumatic Diagram – Basic Unit
  • Page 27 – UNPACKING THE M400E ANALYZER
  • Page 28 – AREA; Sides of the instrument; ELECTRICAL CONNECTIONS; Electrical Shock Hazard
  • Page 29 – ANALOG OUT; NOT USED
  • Page 30 – CALZ
  • Page 31 – CONTROL INPUTS; Status; ZERO CAL R
  • Page 33 – PNENUMATIC CONNECTIONS; OBTAIN A MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS MATERIAL.; SAMPLE AND CALIBRATION GASES SHOULD ONLY COME INTO
  • Page 35 – SAMPLE GAS SOURCE; : Attach a sample inlet line to the sample inlet fitting.; ZERO AIR SOURCE; zero air Generator) to the; generator; EXHAUST OUTLET; : Attach an exhaust line to the; EXHAUST; The exhaust line should be a maximum of 10 meters of 1⁄4” PTEF tubing.
  • Page 37 – sample inlet fitting.; DRY AIR SOURCE; : No outlet line is required for the exhaust port of the instrument.
  • Page 38 – INITIAL OPERATION; The exhaust fan and should start immediately.
  • Page 39 – NAME COLOR BEHAVIOR; To view and clear warning messages, press:
  • Page 40 – MESSAGE MEANING
  • Page 42 – INITIAL CALIBRATION OF THE M400E ANALYZER; MEASUREMENT
  • Page 43 – WITHOUT OPTIONS; The following procedure assumes that:; SNGL
  • Page 44 – Span Gas Concentration:; The O; RANGE
  • Page 45 – THE MODEL 400E ANALYZER IS NOW READY FOR OPERATION.
  • Page 46 – GENERATOR AND EXPECTED O; span concentration value; PPB
  • Page 47 – LEVEL; To set the ozone LO SPAN (Midpoint) concentration for the IZS O; EXIT; discards the new; accepts the; Toggle these keys to change setting; ENTR; key will disappear if an invalid setting
  • Page 48 – Generator drive voltage at a constant level.
  • Page 49 – INITIAL CALIBRATION AND CONDITIONING OF M400E ANALYZERS; Scrubber Conditioning; The IZS option includes a charcoal O
  • Page 53 – FREQUENTLY ASKED QUESTIONS AND; FAQ’S
  • Page 55 – GLOSSARY
  • Page 57 – OPTIONAL HARDWARE AND SOFTWARE
  • Page 59 – Current Loop Option Installed; Remove the set screw located in the top, center of the rear panel; Note
  • Page 60 – SPARE PARTS KITS; AUTOCAL
  • Page 61 – Option Mode Valve; The state of the Sample/Cal valves can be controlled:
  • Page 62 – SAMPLE GAS SOURCE:; Attach a sample inlet line to the; Dynamic Dilution Calibrator) to the; an M703E UV Photometric Ozone Calibrator.
  • Page 65 – Option Mode; Filter
  • Page 66 – COMMUNICATION OPTIONS; M400E Multidrop Card; DB9 Female cable
  • Page 67 – M400E Ethernet Card
  • Page 69 – SECTION II
  • Page 71 – BASIC OPERATION OF THE M400E ANALYZER; OVERVIEW OF OPERATING MODES; Mode Field
  • Page 72 – SAMPLE MODE; A variety of
  • Page 73 – DISPLAY PARAMETER UNITS
  • Page 75 – CALIBRATION MODE
  • Page 76 – SETUP MODE; The; The areas accessed under the; Table 6-5: Secondary Setup Mode Features and Functions
  • Page 77 – CFG: CONFIGURATION INFORMATION; Pressing the; CFG; analyzer when contacting customer service.
  • Page 78 – PASS; menu item, the system will prompt the user
  • Page 79 – password enables the; mode; M400E enters selected menu; MORE
  • Page 80 – CLK: SETTING THE M400E ANALYZER’S INTERNAL; The M400E has a time of day clock that supports the; DURATION; step of the automatic calibration (; ACAL
  • Page 81 – VARS
  • Page 82 – RNGE: ANALOG OUTPUT REPORTING RANGE; Concentration
  • Page 84 – MODE
  • Page 87 – RNGE; units. Changing units affects all of the COM; MUST
  • Page 89 – ADVANCED FEATURES OF THE M400E; USING USING THE DATA ACQUISITION SYSTEM (IDAS); The green; SAMPLE LED; certain aspects of the iDAS status:; Table 7-1: Front Panel LED Status Indicators for iDAS; LED STATE
  • Page 92 – Default M400E iDAS Channels Setup
  • Page 93 – DAS
  • Page 94 – KEY; iDAS EDIT – Keypad Functions; translates to the following configuration:
  • Page 95 – EDIT CHANNEL MENU; ENTR EXIT; EDIT; PRNT
  • Page 97 – FUNCTION EFFECT; PRECISION
  • Page 99 – is set to one minute by default and generally cannot be; SAMPLE PERIOD; is only used; REPORT PERIOD; REPORT PERIOD
  • Page 101 – To set the; NUMBER OF RECORDS
  • Page 104 – COMPACT DATA REPORT; STARTING DATE
  • Page 105 – APICOMuser interface for configuring the iDAS.
  • Page 107 – value is changed and the new value is stored
  • Page 109 – DIAG
  • Page 110 – USING THE MODEL 400E ANALYZER’S ANALOG OUTPUTS.; carry analog
  • Page 111 – ANALOG I/O CONFIGURATION; TEST
  • Page 112 – TEST CHANNEL
  • Page 113 – AOUTS CALIBRATION; command, select the; CONFIGURATION
  • Page 114 – AUTO CAL
  • Page 115 – Setup for Calibrating An
  • Page 116 – These menu’s
  • Page 117 – CURR; from the list of options on the “Output Range” menu.; Setup for Checking Current Output Signal Levels; DO NOT EXCEED 60 V PEAK VOLTAGE BETWEEN CURRENT LOOP OUTPUTS AND
  • Page 120 – RANGE NAME; To change the output type and range, select the
  • Page 121 – then press
  • Page 122 – submenu
  • Page 123 – analog output, but also adds; to the list of test functions viewable via the front panel display.
  • Page 127 – M400E Ozone Analyzer Operator’s Manual; REMOTE OPERATION OF THE M400E; USING THE ANALYSER’S COMMUNICATION PORTS; DTE devices receive data on pin 2 and transmit data on pin 3.
  • Page 128 – ASSIGNMENTS
  • Page 129 – TXD
  • Page 133 – COM; menu. This test sends a string of
  • Page 134 – ID; code for all
  • Page 135 – Computer mode; COMMAND Function
  • Page 136 – COMMAND COMMAND; are all valid integers.
  • Page 139 – REMOTE ACCESS BY MODEM; Once the cable has been connected, check to make sure:; MODEM ENABLE; communication mode is turned; To change this setting press:
  • Page 141 – MACHINE ID
  • Page 142 – and testing it before setting up the rest of the chain.; CALIBRATOR; Make Sure; RS232-Multidrop PCA Host
  • Page 143 – RS-485 CONFIGURATION OF COM2; To; CPU card Locations of RS-232/485 Switches, Connectors and Jumpers
  • Page 144 – GND; The DCE/DTE switch has no effect on COM2.
  • Page 145 – REMOTE ACCESS VIA THE ETHERNET; port. Once the Ethernet option is installed and activated, the; INET; LED FUNCTION; RATE
  • Page 149 – INSTRUMENT IP; SUBNET MASK; addresses by pressing:
  • Page 150 – HOSTNAME; Teledyne Instruments M400E analyzers is
  • Page 151 – USING THE M400E WITH A HESSEN PROTOCOL NETWORK; Manual Addendum for Hessen Protocol; Table 8-6: RS-232 Communication Parameters for Hessen Protocol; To change the rest of the COMM port parameters. See Section 8.1
  • Page 154 – MODE ID; To Select a Hessen response mode, press:
  • Page 155 – GAS TYPE
  • Page 157 – NEXT; There is only one; GAS; available on
  • Page 159 – The M400E analyzer is programmed with a default ID code of
  • Page 160 – APICOM REMOTE CONTROL PROGRAM; standing in front of the instrument.; APICOM Remote Control Program Interface
  • Page 161 – M400E CALIBRATION PROCEDURES
  • Page 162 – BEFORE CALIBRATION
  • Page 163 – BASIC MANUAL CALIBRATION CHECKS AND; and alters the instrument’s Calibration.; SETUP FOR BASIC CALIBRATION CHECKS AND CALIBRATION OF; Connect the Sources of Zero Air and Span Gas as shown below.; or IZS Options
  • Page 165 – Span Gas concentration
  • Page 167 – MANUAL CALIBRATION CHECKS AND CALIBRATIONS USING AUTO
  • Page 168 – MANUAL CALIBRATION CHECK AND CALIBRATION WITH; VALVE OPTIONS INSTALLED.; Connect the sources of zero air and span gas as shown in
  • Page 170 – MANUAL CALIBRATION CHECKS WITH VALVE OPTIONS INSTALLED; ZERO; And; calibration operations are initiated directly and
  • Page 171 – Enclosure
  • Page 172 – Span Gas Concentration with the Z/S Option Installed
  • Page 173 – AUTO; or; DUAL
  • Page 174 – DISABLED; LO
  • Page 176 – ACAL: PROGRAMMING AND AUTO CAL SEQUENCE
  • Page 179 – PHOTOMETER ELECTRONIC CALIBRATION; To activate the dark calibration feature, press:
  • Page 180 – PHOTOMETER GAS FLOW CALIBRATION; Attach the flow meter directly to the
  • Page 181 – CALIBRATION THE IZS OPTION O
  • Page 183 – EPA PROTOCOL CALIBRATION
  • Page 184 – Spare Parts and Expendable Supplies
  • Page 185 – TRACEABILITY
  • Page 187 – LEVEL 1 CALIBRATIONS VERSUS LEVEL 2 CHECKS; LEVEL 1 ZERO AND SPAN CALIBRATION; MULTIPOINT CALIBRATION; The procedures for multipoint calibration of an O
  • Page 191 – LOSS CORRECTION FACTOR; loss; AUDITING PROCEDURES
  • Page 193 – ACCURACY; SUMMARY OF QUALITY ASSURANCE CHECKS
  • Page 196 – Table 10-4: Activity Matrix for Calibration Procedures
  • Page 197 – REFERENCES
  • Page 198 – SECTION III
  • Page 201 – MEASUREMENT METHOD; LC; at STP
  • Page 203 – ABSORPTION TUBE
  • Page 204 – PUMP; Measure Path; Reference / Measurement Gas Cycle; The Measurement / Reference Cycle consists of:; TIME INDEX
  • Page 205 – AROMATIC HYDROCARBONS
  • Page 206 – PNEUMATIC OPERATION; with the sample gas.
  • Page 207 – Flow Control Assembly & Critical Flow Orifice
  • Page 209 – ELECTRONIC OPERATION; M400E Electronic Block Diagram
  • Page 212 – C Data Bus
  • Page 214 – TURNED ON. THE CONTACTS OF THE AC RELAY SOCKETS BENEATH THE SHIELD; AC Relay
  • Page 215 – Photometer Meas/Ref Valve
  • Page 216 – CPU
  • Page 217 – OUT = K TC gain factor; Type K Compensation; between Isolated and grounded TC; Not Used; ISOLATED; PURPLE
  • Page 218 – Figure 11-12: Power Distribution Block Diagram; A 6.75 Amp circuit breaker is built into the ON/OFF Switch.
  • Page 219 – Heater for the; RELAY PCA; Figure 11-13: Location of AC power Configuration Jumpers
  • Page 220 – Present on 50 Hz version of jumper set,
  • Page 221 – JUMPER; RED
  • Page 222 – Photometer Layout – Top Cover Removed
  • Page 223 – Photometer Electronic Block Diagram; Like the O
  • Page 224 – Photometer UV Lamp Power Supply; C bus. If the rectified current output by the lamp is lower; Photometer UV Lamp Power Supply Block Diagram
  • Page 225 – PRES; as
  • Page 226 – INTERFACE
  • Page 228 – SOFTWARE OPERATION; DOS Shell; Analyzer Operations; Measurement; ANALYZER
  • Page 231 – MAINTENANCE SCHEDULE & PROCEDURES; PREDICTING FAILURES USING THE TEST FUNCTIONS; FUNCTION MODE BEHAVIOR
  • Page 232 – MAINTENANCE SCHEDULE
  • Page 235 – MAINTENANCE PROCEDURES; To change the filter:; Replacing the Particulate Filter
  • Page 236 – IZS Zero Air Scrubber; Replacing the IZS Zero Air Scrubber
  • Page 238 – is at atmospheric pressure.
  • Page 239 – cleaning or replacing the absorption tube may be required.
  • Page 240 – O3 REF; value drops below 3000 mV.; UV DETECTOR GAIN ADJUST POT; Replace the cover on the analyzer.
  • Page 241 – Figure 12-3: Optical Bench – Lamp Adjustment/ Installation
  • Page 242 – GENERATOR UV LAMP; UV Lamp; Generator Temperature Thermistor and DC Heater Locations
  • Page 245 – GENERAL TROUBLESHOOTING & REPAIR OF; GENERAL TROUBLESHOOTING
  • Page 246 – STANDBY SYSTEM RESET; To view or clear the various warning messages press:
  • Page 247 – Table 13-1: Front Panel Warning Messages; WARNING FAULT
  • Page 248 – Front Panel Warning Messages; PHOTO REF WARNING
  • Page 249 – TEST FUNCTION; FUNCTION
  • Page 250 – Example of Signal I/O Function; ONLY; until signal I/O menu is
  • Page 251 – USING THE ANALOG OUTPUT TEST CHANNEL; Table 13-3: Test Channel Outputs as Diagnostic Tools
  • Page 252 – USING THE INTERNAL ELECTRONIC STATUS LEDS; C bus and Relay; Mother Board; C Bus Watchdog Status LEDs; The most important is D1 (see, which indicates the health of the I; Menu Signal I/O to identify hardware
  • Page 253 – Option Status LED s; Relay PCA Status LEDS Used for Troubleshooting
  • Page 254 – GAS FLOW PROBLEMS; SAMPLE FLOW
  • Page 255 – CALIBRATION PROBLEMS; SLOPE
  • Page 256 – OTHER PERFORMANCE PROBLEMS; BOX TEMP
  • Page 258 – SUBSYSTEM CHECKOUT; the power is supplied.; causing this situation before turning the analyzer back on.; NAME TEST
  • Page 259 – Location of DC Power Test Points on Relay PCA; RELAY; FROM
  • Page 261 – BASIC PCA OPERATION:
  • Page 262 – ANALOG OUTPUT; submenu, located under the; menu is used to verify that the; FULL SCALE OUTPUT OF VOLTAGE RANGE
  • Page 264 – INPUT
  • Page 266 – TROUBLE SHOOTING THE PHOTOMETER
  • Page 267 – TROUBLE SHOOTING THE IZS OPTIONS O; GENERATOR UV LAMP POWER SUPPLY
  • Page 268 – REPAIR PROCEDURES; components as shown in the exploded view in the following figure.; Critical Flow Orifice Assembly (Instruments without IZS)
  • Page 269 – SCRUBBER; IZS O
  • Page 270 – TECHNICAL ASSISTANCE
  • Page 271 – A PRIMER ON ELECTRO-STATIC DISCHARGE; HOW STATIC CHARGES ARE CREATED; Triboelectric Charging; pellets during shipment can also build; Table 14-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION
  • Page 272 – HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE; Semiconductor Reliability News; Table 14-2: Sensitivity of Electronic Devices to Damage by ESD; DAMAGE SUSCEPTIBILITY VOLTAGE; Potentially damaging electro-static discharges can occur:
  • Page 273 – COMMON MYTHS ABOUT ESD DAMAGE; I didn’t feel a shock so there was no electro-static discharge; : The human nervous system isn’t able to; I didn’t touch it so there was no electro-static discharge; : Electro Static charges are fields whose lines of; It still works so there was no damage; : Sometimes the damaged caused by electro-static discharge can; Static Charges can’t build up on a conductive surface; : There are two errors in this statement.; BASIC PRINCIPLES OF STATIC CONTROL; Basic anti-ESD Work Station
  • Page 274 – Simply touching a grounded piece of metal is insufficient; . While this may temporarily bleed off static
  • Page 275 – MAINTENANCE
  • Page 277 – ESD Hazard; component/assembly directly; In either case wait several seconds.
  • Page 279 – INDEX; Calibration Gasses
  • Page 282 – Recorder Offset
  • Page 287 – APPENDIX A – Software Version-Specific Documentation; APPENDIX A-1: Model 400E Software Menu Trees
  • Page 288 – Appendix
  • Page 289 – MSG; Only appears when warning messages are active.; TEST FUNCTIONS; Viewable by user; Figure A-1: Basic Sample Display Menu without Options
  • Page 290 – Figure A-1: Basic Sample Display Menu with Options
  • Page 291 – iDAS
  • Page 294 – HESSEN PROTOCOL
  • Page 303 – NAME MESSAGE
  • Page 304 – NAME
  • Page 305 – SIGNAL NAME
  • Page 306 – Front panel I
  • Page 307 – Rear board temperature MUX analog inputs
  • Page 309 – NAME DESCRIPTION
  • Page 311 – COMMAND ADDITIONAL
  • Page 312 – TERMINAL KEY ASSIGNMENTS
  • Page 313 – APPENDIX B; APPENDIX B – M400E Spare Parts and Expendables; 4346 – Recommended Spare Parts Stocking Levels, M400E
  • Page 315 – M400E Spare Parts List; Part Number
  • Page 317 – Recommended Spare Parts Stocking Levels
  • Page 318 – M400E Spare Parts Kit
  • Page 319 – M400E Expendables Kit
  • Page 320 – M400E IZS Expendables Kit; ASSY, REPLACEMENT CHARCOAL FILTER
  • Page 321 – Questionnaire; TELEDYNE; INSTRUMENTS; PLEASE COMPLETE THE FOLLOWING TABLE:; PARAMETER; Cap the SAMPLE flow inlet and record the flow rate and pressure:
  • Page 323 – Appendix D; APPENDIX D – ELECTRONIC SCHEMATICS; Document Title
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TECHNICAL MANUAL

MODEL 400E

PHOTOMETRIC OZONE ANALYZER


© TELEDYNE INSTRUMENTS

ADVANCED POLLUTION INSTRUMENTATION DIVISION

(TAPI)

9480 CARROLL PARK DRIVE

SAN DIEGO, CALIFORNIA 92121-5201

USA

Toll-free Phone:

800-324-5190

Phone:

858-657-9800

Fax:

858-657-9816

Email:

[email protected]

Website:

http://www.teledyne-api.com/

Copyright 2007

Teledyne Advanced Pollution Instrumentation

04316 Rev. E

DCN 5473

16 June 2009

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Summary

Page 2 - THIS PAGE IS INTENTIONALLY LEFT BLANK
Page 3 - TABLE OF CONTENTS; Generator and Expected O

M400E Ozone Analyzer Operator’s Manual Table of Contents TABLE OF CONTENTS GENERAL INFORMATION .................................................................................. 1 1. INTRODUCTION ...........................................................................................................

Page 4 - ii

Table of Contents M400E Ozone Analyzer Operator’s Manual 5. OPTIONAL HARDWARE AND SOFTWARE ..................................................................... 45 5.1. Optional Pumps (OPT 10 thr Opt 13)....................................................................................................

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