Teledyne T801 - Manual

Teledyne T801

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Table of Contents:

  • Page 3 – or contact
  • Page 7 – ARRANTY; COVERAGE; Primer on Electro-Static
  • Page 9 – Rev; ORGANIZATION; Part I
  • Page 10 – CONVENTIONS USED; Special Notices; ATTENTION; MPORTANT; Note; EVISION; Date Rev; Administrative and specs updates
  • Page 11 – ix; ABLE OF
  • Page 14 – LIST OF FIGURES
  • Page 15 – LIST OF TABLES
  • Page 16 – LIST OF APPENDICES
  • Page 18 – This page intentionally left blank.
  • Page 19 – FEATURES; Some of the exceptional features of your T801 NDIR CO
  • Page 20 – Teledyne API T801 NDIR CO2 Analyzer Operation Manual; OPTIONS; Option; CAUTION - GENERAL SAFETY HAZARD
  • Page 23 – SPECIFICATIONS; Specifications; Parameter Description
  • Page 24 – APPROVALS AND CERTIFICATIONS; The Teledyne API Model T801 NDIR CO; SAFETY
  • Page 25 – GETTING STARTED; UNPACKING THE T801 ANALYZER; CAUTION; ENERAL
  • Page 26 – Final Test and Validation Data Sheet; components are in good shape and properly seated.; WARNING – ELECTRICAL SHOCK HAZARD; VENTILATION CLEARANCE; Ventilation Clearance; AREA
  • Page 27 – INSTRUMENT LAYOUT; FRONT PANEL; interface; Front Panel Layout
  • Page 28 – Display Screen and Touch Control
  • Page 29 – Table 3-2: Display Screen and Touch Control Description
  • Page 30 – Display/Touch Control Screen Mapped to Menu Charts
  • Page 31 – REAR PANEL; Rear Panel Layout
  • Page 33 – INTERNAL CHASSIS LAYOUT; Internal Layout
  • Page 34 – CONNECTIONS AND SETUP; ELECTRICAL CONNECTIONS; High Voltages are present inside the analyzers case.
  • Page 35 – Analog In Connector; PIN DESCRIPTION
  • Page 36 – Channel
  • Page 37 – Current Loop Option Installed
  • Page 39 – STATUS; Status Output Connector
  • Page 40 – on the analyzer’s rear panel.; Control Input Connector; VDC output
  • Page 41 – Concentration Alarm Relay
  • Page 42 – USB; For; DTE; communication equipment (; DCE
  • Page 43 – Data Bits: 8 data bits with 1 stop bit; Default Pin Assignments, Rear Panel COM Port Connectors
  • Page 45 – NO power; all
  • Page 46 – Jumper and Cables for Multidrop Mode
  • Page 47 – Analyzer; Ensure jumper is; Analyzer Interconnect Diagram; ID is typically the model number or “0”.
  • Page 48 – As delivered from the factory,; PNEUMATIC CONNECTIONS; While CO; Rapid release of pure N; CO
  • Page 50 – Calib; Pneumatic Connections, Using Bottled Span Gas; SAMPLE; SAMPLE; when a calibration operation is actually being performed.; No more than 2m long and
  • Page 51 – T801 Internal Gas Flow
  • Page 52 – CALIBRATION; STARTUP
  • Page 53 – To view and clear warning messages, press:
  • Page 54 – FUNCTIONAL CHECKS; Final Test and; DUAL
  • Page 59 – BASIC OPERATION OF THE T801 ANALYZER; measurement features and functional; OVERVIEW OF OPERATING MODES; mode. In this mode a continuous read-out of the gas; SETUP; mode, which is used
  • Page 60 – Front Panel Touchscreen and Display; and; , other modes the analyzer can be operated; MODE DESCRIPTION; SAMPLE MODE; concentrations and
  • Page 61 – TEST FUNCTIONS; A series of; functions are available for viewing at the front panel whenever; TEST; Viewing Test Functions
  • Page 62 – CALIBRATION MODE; SETUP MODE; The; mode is used to configure the analyzer’s hardware and software
  • Page 63 – PRIMARY SETUP MENU; The areas accessible under the; mode are shown below:
  • Page 65 – SETUP MENU; Pressing the; CFG; button displays the instrument’s configuration information.; T801 analyzer when contacting Technical Support.
  • Page 66 – PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING; concentration, the full scale of expected values could be 10% of the
  • Page 67 – ANALOG OUTPUT RANGES FOR CO; ANALOG OUT; Analog Output Connector Pin Out
  • Page 68 – The T801 provides three analog output range modes to choose from.
  • Page 69 – MODE; When the single range mode is selected (; To select; SNGL; range mode and to set the upper limit of the range, press:
  • Page 71 – LOW
  • Page 72 – To set individual ranges press the following menu sequence:; To set up and use the dilution ratio option:
  • Page 73 – IS NOT
  • Page 75 – EXIT; password enables the; mode; Analyzer enters selected menu
  • Page 76 – SETTING THE INTERNAL CLOCK’S TIME AND DAY; ADJUSTING THE INTERNAL CLOCK’S SPEED; to speed up or slow down the clock by a fixed
  • Page 77 – VARS
  • Page 78 – ID
  • Page 79 – To edit the instrument’s ID code, press:
  • Page 82 – To access and navigate the
  • Page 83 – A series of diagnostic tools is grouped together under the; menu. These tools can be used in a variety of; DIAG; analog output channel.
  • Page 84 – To access the; functions press the following menu sequence:; returns to the
  • Page 85 – Access the Signal I/O test mode from the DIAG Menu and press; to access
  • Page 86 – ANALOG OUTPUT; The T801 analyzer comes equipped with four analog outputs.; ANALOG I/O CONFIGURATION
  • Page 88 – RANGE NAME; CURR
  • Page 89 – To change the output type and range, select the; CONFIGURATION
  • Page 90 – OUTPUT; To enable or disable the; AutoCal; feature for an individual analog output, elect
  • Page 91 – To calibrate the outputs as a group with the; AOUTS; command, select the
  • Page 92 – To use the; AUTO CAL; feature to initiate an automatic calibration for an
  • Page 93 – VOLTAGE RANGES
  • Page 95 – OFFSET; A current loop option may be purchased for the; set above 1 mA also have a 5% under range.; from the list of options on the “Output Range”
  • Page 97 – % resistor across the current loop output in lieu of the; Voltage across
  • Page 98 – To turn the over-range feature on or off, select the
  • Page 99 – To add a zero offset to a specific analog output channel, select the
  • Page 100 – The test functions available to be reported are:; SAMPLE PRESSURE; CO2 CELL TEMP; CHASSIS TEMP; analog output, but also adds; to the list of test functions viewable via
  • Page 101 – To activate the; Channel and select a function (in this example
  • Page 102 – To perform an analog input calibration, select the
  • Page 103 – To adjust settings for the Analog Inputs option parameters press:
  • Page 104 – The default settings for; ALARM STATUS LIMIT; SETTING THE T801 OPTION 61 CONCENTRATION ALARM; To enable concentration alarms and set the limit points, press:
  • Page 107 – COMMUNICATIONS SETUP AND OPERATION; DATA TERMINAL/COMMUNICATION EQUIPMENT; DTE devices receive data on Pin 2 and transmit data on Pin 3.; COMMUNICATION MODES, BAUD RATE AND PORT; on
  • Page 108 – COMMUNICATION MODES; of
  • Page 109 – HESSEN
  • Page 110 – COM PORT BAUD RATE
  • Page 111 – COM PORT TESTING; COMM; To initiate the test press the following menu button sequence:
  • Page 112 – REMOTE ACCESS VIA THE ETHERNET; LED FUNCTION; CONFIGURING THE ETHERNET USING DHCP
  • Page 115 – MANUALLY CONFIGURING THE NETWORK IP ADDRESSES; your LAN is not running a DHCP software package
  • Page 117 – HOSTNAME; is the name by which the analyzer appears on your network.; The default name for all Teledyne API T801 analyzers iseither
  • Page 118 – USB PORT FOR REMOTE ACCESS; Direct Cable Connection
  • Page 120 – COMMUNICATIONS PROTOCOLS; This section presents MODBUS and HESSEN information.; MODBUS; Minimum Requirements; MODBUS Quick Setup
  • Page 122 – Manual Addendum for Hessen; from the Teledyne API web site:; PARAMETER STANDARD HESSEN
  • Page 124 – Manual Addendum for Hessen Protocol
  • Page 125 – To Select a Hessen response mode, press:
  • Page 127 – To add or edit an entry to the Hessen Gas List, press:
  • Page 128 – To delete an entry from the Hessen Gas list, press:
  • Page 130 – To assign or reset the status flag bit assignments, press:
  • Page 131 – Table 7-1: Front Panel LED Status Indicators for DAS
  • Page 132 – DAS STRUCTURE; The specific; PARAMETER; TRIGGER; events that describe an individual; DATA CHANNEL; . Each data channel; DAS CHANNELS; One triggering event is selected
  • Page 133 – DEFAULT DAS CHANNELS; CONC; at one-minute intervals and stores an average every five; HOLD OFF; are not included in the data. By default, the last 4032 averages are; PNUMTC; : Collects sample flow and sample pressure data at five-minute; SLPCHG
  • Page 134 – of the analyzer’s. For each parameter:; A value is logged once every minute; Almost identical to; DETAILED; except that for each parameter:; The last 360 readings for each parameter are recorded/reported.
  • Page 135 – Default DAS Channel Setup
  • Page 137 – Button; FUNCTION; DAS EDIT – Touchscreen Functions; Translates to the following configuration:
  • Page 138 – ATIMER
  • Page 139 – WARNINGS; : Some data may be useful when stored if one of several warning
  • Page 140 – SLOPE; FUNCTION EFFECT; PRECISION; SAMPLES
  • Page 143 – To define the; SAMPLE PERIOD; REPORT PERIOD; intervals are synchronized to
  • Page 145 – To set the; NUMBER OF RECORDS; , follow the instruction shown in Section
  • Page 146 – To enable automatic; COM; port reporting, follow the instruction shown in
  • Page 148 – COMPACT DATA REPORT
  • Page 150 – REMOTE DAS CONFIGURATION; DAS CONFIGURATION VIA APICOM; APICOM Remote Control Program Interface
  • Page 151 – APICOM; Avoid losing data and saved configurations:; All data, parameters and
  • Page 152 – DAS CONFIGURATION VIA TERMINAL EMULATION PROGRAMS; DAS Configuration Through a Terminal Emulation Program
  • Page 153 – REMOTE OPERATION; Computer mode; or; Interactive mode; COMPUTER MODE; REMOTE CONTROL VIA APICOM; connection via RS-232 modem or Ethernet.
  • Page 154 – INTERACTIVE MODE; REMOTE CONTROL VIA A TERMINAL EMULATION PROGRAM; Table 8-1: Terminal Mode Software Commands; COMMAND Function; ESC; All Commands follow the syntax:
  • Page 155 – Teledyne API Serial I/O Command Types; COMMAND COMMAND; Integer data; : Used to indicate integral quantities such as a number of records, a; Hexadecimal integer data; : Used for the same purposes as integers.; Floating-point number; : Used to specify continuously variable values such as; Boolean expressions; : Used to specify the value of variables or I/O signals that
  • Page 156 – Text strings; : Used to represent data that cannot be easily represented by other
  • Page 157 – REMOTE ACCESS BY MODEM; Once the cable has been connected, check to make sure:; The DTE-DCE switch on the rear panel is in the DCE position.; To change this setting press:
  • Page 158 – To initialize the modem press:; “MODEM NOT INITIALIZED”
  • Page 159 – COM PORT PASSWORD SECURITY; LOGON
  • Page 161 – CALIBRATION PROCEDURES; This section is organized as follows:; adjusting the analyzers internal flow sensor
  • Page 162 – BEFORE CALIBRATION; REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES; electroless nickel.; CALIBRATION GASES; when; gas
  • Page 163 – Cylinders of calibrated CO; Nominal; DATA RECORDING DEVICES; checked against a NIST traceable voltage source or meter.
  • Page 164 – MANUAL CALIBRATION CHECKS AND CALIBRATION; NEVER press the ENTR button if you are only; checking; SETUP FOR CALIBRATION CHECKS AND CALIBRATION; Connect the Sources of Zero Air and Span Gas as shown below.
  • Page 165 – PERFORMING A MANUAL CALIBRATION CHECK
  • Page 166 – PERFORMING A MANUAL CALIBRATION
  • Page 167 – To perform the zero/span calibration procedure:
  • Page 168 – ASSESSING CALIBRATION QUALITY; Final Test and Checkout Sheet; checks) and a lifetime history of monthly calibrations.; CALIBRATING THE ELECTRONIC SUBSYSTEMS; PRESSURE CALIBRATION; concentration for
  • Page 169 – To cause the analyzer to measure and record a value for PRES, press.
  • Page 170 – FLOW CALIBRATION
  • Page 172 – This page intentionally left blank
  • Page 173 – MAINTENANCE SCHEDULE & PROCEDURES; MAINTENANCE SCHEDULE; UALIFIED
  • Page 177 – PREDICTIVE DIAGNOSTICS; Table 10-3: Predictive Uses for Test Functions; STABIL; MAINTENANCE PROCEDURES; REPLACING THE SAMPLE PARTICULATE FILTER
  • Page 178 – To change the filter:; the filter assembly.; Sample Particulate Filter Assembly; in the bottom of the holder.; REBUILDING THE SAMPLE PUMP
  • Page 179 – PERFORMING LEAK CHECKS; contaminate the instrument. Do not exceed 15 PSI pressure.
  • Page 180 – PERFORMING A SAMPLE FLOW CHECK; /min range to measure the gas flow rate though the analyzer.; Sample flow should be 120 cm; CLEANING EXTERIOR SURFACES OF THE T801
  • Page 181 – TROUBLESHOOTING AND SERVICE; Use common sense when operating inside a running analyzer.; GENERAL TROUBLESHOOTING; analyzer has been designed so that problems can be rapidly
  • Page 182 – FAULT DIAGNOSIS WITH WARNING MESSAGES
  • Page 183 – CLR; As shown in the bottom screen in the illustration below, the; button displays
  • Page 184 – Viewing and Clearing Warning Messages
  • Page 185 – FAULT DIAGNOSIS WITH TEST FUNCTIONS
  • Page 186 – critical inputs and outputs.
  • Page 187 – Example of Signal I/O Function
  • Page 188 – USING THE INTERNAL ELECTRONIC STATUS LEDS; C bus and relay board are functioning properly.; CPU STATUS INDICATOR; RELAY PCA STATUS INDICATORS; C BUS WATCHDOG STATUS LEDS; The most important is D1 (which indicates the health of the I
  • Page 189 – Watchdog Indicator; GAS FLOW PROBLEMS
  • Page 190 – In general, flow problems can be divided into three categories:; Flow is too high; T801 INTERNAL GAS FLOW DIAGRAMS; T801 – Internal Gas Flow; TYPICAL SAMPLE GAS FLOW PROBLEMS
  • Page 192 – /min, adjust the calibration of the flow measurement as; CALIBRATION PROBLEMS; MISCALIBRATED; and will indirectly affect the slope.; NON-REPEATABLE ZERO AND SPAN
  • Page 193 – OTHER PERFORMANCE PROBLEMS
  • Page 194 – TEMPERATURE PROBLEMS; BOX TEMP; signal using; parameter will vary with ambient temperature, but at ~30; SUBSYSTEM CHECKOUT; AC MAINS CONFIGURATION; is present at the line input on the rear panel.; DC POWER SUPPLY
  • Page 195 – DC Power Test Point and Wiring Color Codes; C BUS; Operation of the I; D1 on the relay board is flashing, or
  • Page 196 – TOUCH SCREEN INTERFACE; The touchscreen controller may be malfunctioning.; LCD DISPLAY MODULE; The CO
  • Page 197 – PRESSURE/FLOW SENSOR ASSEMBLY
  • Page 198 – MOTHERBOARD; menu to check the; Choose a parameter in the Signal I/O function such as; Analog Output Test Function - Nominal Values Current Outputs; OUTPUT RANGE
  • Page 199 – CPU
  • Page 200 – RS-232 COMMUNICATIONS
  • Page 201 – There are Two LEDs located on the CO; REPAIR PROCEDURES; REPAIRING SAMPLE FLOW CONTROL ASSEMBLY
  • Page 202 – Critical Flow Restrictor Assembly / Disassembly
  • Page 204 – QUESTION ANSWER; TECHNICAL ASSISTANCE
  • Page 205 – PRINCIPLES OF OPERATION; NDIR MEASUREMENT OF CO
  • Page 206 – OPERATION WITHIN THE T801 ANALYZER; along with the analyzer’s other test functions.; CAL; Section 9 for more details.; ELECTRONIC OPERATION OF THE CO
  • Page 207 – PNEUMATIC OPERATION; might chemically react with the sample gas.
  • Page 208 – Internal Pneumatic Flow; FLOW RATE CONTROL; A critical flow orifice.; CRITICAL FLOW ORIFICE
  • Page 209 – Flow Control Assembly & Critical Flow Orifice; PARTICULATE FILTER
  • Page 210 – PNEUMATIC SENSORS; ELECTRONIC OPERATION; OVERVIEW; serial I/O bus (using a protocol called I
  • Page 211 – of key electromechanical devices such as heaters.; T801 Electronic Block Diagram
  • Page 212 – CPU Card; RELAY BOARD; C bus, interprets these digital
  • Page 213 – WARNING; LECTRICAL
  • Page 214 – AC Relay Retainer; Relay PCA with AC Relay Retainer in Place
  • Page 215 – Status LED Locations – Relay PCA; C translation, temperature sensor
  • Page 216 – sample chamber housing, which reports the
  • Page 217 – C DATA BUS; C. The data is then fed to the; POWER SUPPLY / CIRCUIT BREAKER; AC power is distributed directly to the sample gas pump.
  • Page 218 – Figure 12-10: Power Distribution Block Diagram; FRONT PANEL TOUCH SCREEN/DISPLAY INTERFACE
  • Page 219 – Figure 12-11: Front Panel and Display Interface Block Diagram; power supply circuitry for the LCD display module
  • Page 220 – SOFTWARE OPERATION; ADAPTIVE FILTER
  • Page 221 – CALIBRATION - SLOPE AND OFFSET; Changes in ambient pressure can have a noticeable effect on the CO
  • Page 223 – A PRIMER ON ELECTRO-STATIC DISCHARGE; HOW STATIC CHARGES ARE CREATED; Triboelectric Charging; pellets during
  • Page 224 – Table 13-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION; HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE; Semiconductor Reliability; DAMAGE SUSCEPTIBILITY VOLTAGE RANGE; Potentially damaging electro-static discharges can occur:
  • Page 225 – COMMON MYTHS ABOUT ESD DAMAGE; I didn’t feel a shock so there was no electro-static; discharge: The human; I didn’t touch it so there was no electro-static discharge; : Sometimes the damage caused by
  • Page 226 – by static discharges; : It is true that when properly installed the chassis; BASIC PRINCIPLES OF STATIC CONTROL; GENERAL RULES; Basic anti-ESD Workbench; . An anti-ESD wrist strap keeps the person; Simply touching a grounded piece of metal is insufficient
  • Page 230 – SUPPORT; CAUTION - ESD HAZARD; DO NOT; component/assembly directly. This includes
  • Page 231 – GLOSSARY; Term Description/Definition; Assembly
  • Page 235 – INDEX; Analyzer Operating Modes
  • Page 236 – Channel setup; DIAG Menu
  • Page 237 – Exhaust Gas Outlet
  • Page 238 – Reporting Range
  • Page 239 – Phone
  • Page 241 – Appendix A; APPENDIX A – Version Specific Software Documentation; footnotes in each table clarify differences among the models.
  • Page 243 – ACAL; Figure A-1: Basic Sample Display Menu
  • Page 244 – Go to; DAS; SECONDARY SETUP; Menu Tree
  • Page 247 – HESSEN PROTOCOL; REPORTED; GAS ID
  • Page 249 – Low Access Level Setup Variables (818 password); Medium Access Level Setup Variables (929 password)
  • Page 257 – Name; Warnings
  • Page 258 – Test Measurements
  • Page 260 – Signal Name
  • Page 261 – Front panel I
  • Page 262 – Rear board primary MUX analog inputs
  • Page 263 – External analog input board, default I
  • Page 267 – Table A-7: Terminal Command Designators; COMMAND
  • Page 269 – MODBUS Register
  • Page 273 – APPENDIX B - Spare Parts
  • Page 275 – PARTNUMBER
  • Page 277 – PARAMETER RECORDED
  • Page 278 – problem that you are encountering.
  • Page 279 – APPENDIX D – Wire List and Electronic Schematics
  • Page 283 – TELEDYNE; All part numbers in
  • Page 293 – GUI Interface; Make; FEMA
  • Page 294 – Backlight Brightness Control
  • Page 295 – Configuration Select; Mode
  • Page 296 – TOUCH SCREEN INTERFACE CIRCUITRY ( TBD)
  • Page 297 – LVDS, Transmitter Board; From ICOP CPU
  • Page 298 – PRINTED DOCUMENTS ARE UNCONTROLLED
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OPERATION MANUAL

MODEL T801

NDIR CO

2

ANALYZER

© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION

9480 CARROLL PARK DRIVE

SAN DIEGO, CA 92121-5201

USA

Toll-free Phone: 800-324-5190

Phone: 858-657-9800

Fax: 858-657-9816

Email: [email protected]

Website: http://www.teledyne-api.com/


Copyright 2011-2013

07274B DCN6418

Teledyne Advanced Pollution Instrumentation

11 January 2013

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Summary

Page 3 - or contact

i A BOUT T ELEDYNE A DVANCED P OLLUTION I NSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, conti...

Page 7 - ARRANTY; COVERAGE; Primer on Electro-Static

v W ARRANTY WARRANTY POLICY (02024F) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment failure occur, TAPI assures its customers that prompt service ...

Page 9 - Rev; ORGANIZATION; Part I

vii A BOUT THIS M ANUAL This operation manual, PN 07274, is comprised of multiple documents in PDF format, as listed below. Part No. Rev Name/Description 07274 B T801 Operation manual 06843 B Menu Trees and Software Documentation (inserted as Appendix A in this manual) 07269 A Spare Parts List (loca...

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