Teledyne T200H/M - Manuals

v WARRANTY WARRANTY POLICY (02024 F) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment failure occur, TAPI assures its customers that prompt service ...

vii ABOUT THIS MANUAL This manual is comprised of multiple documents, in PDF format, as listed below. Part No. Rev Name/Description 07270 B T200H/M Operation Manual 05147 H Menu Trees and Software Documentation (inserted as Appendix A in this manual) 07351 A Spare Parts List - T200H (located in Appe...

ix REVISION HISTORY This section provides information regarding changes to this manual. T200H/T200M Operation Manual PN 07270 Date Rev DCN Change Summary 2012 June 20 B 6512 Administrative updates 2011 March 04 A 5999 Initial Release 07270B DCN6512

xi TABLE OF CONTENTS ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) ............................................................................... i SAFETY MESSAGES ...............................................................................................................................

Table of Contents Teledyne API - Model T200H/T200M Operation Manual xii 4.8. SETUP  RNGE: Range Units and Dilution Configuration ............................................................................................ 97 4.8.1. Range Units ..........................................................

Teledyne API - Model T200H/T200M Operation Manual Table of Contents xiii 7.2.1. T200H Internal Gas Flow Diagrams...................................................................................................................... 226 7.2.2. T200M Internal Gas Flow Diagrams ............................

Table of Contents Teledyne API - Model T200H/T200M Operation Manual xiv 8.3.8. Ozone Supply Air Filter ......................................................................................................................................... 285 8.3.9. Ozone Scrubber ....................................

Table of Contents Teledyne API - Model T200H/T200M Operation Manual xvi Figure 8-3: Reaction Cell with PMT Tube ................................................................................................... 270 Figure 8-4: Reaction Cell During the AutoZero Cycle ...................................

Teledyne API - Model T200H/T200M Operation Manual Table of Contents xvii Table 4-18: Analog Output Pin Assignments ............................................................................................... 131 Table 4-19: Analog Output Current Loop Range ...........................................

19 1. INTRODUCTION, FEATURES, AND OPTIONS 1.1. OVERVIEW The Models T200H and T200M (also referred to in this manual as T200H/M when applicable to both models) use the proven chemiluminescence measurement principle, coupled with state-of-the-art microprocessor technology for monitoring high and mediu...

Introduction, Features, and Options Teledyne API - Model T200H/T200M Operation Manual 20 1.4. OPTIONS Option Option Number Description/Notes Reference Pumps Pumps meet all typical AC power supply standards while exhibiting same pneumatic performance. 11A Ship without pump N/A 11B Pumpless Pump Pack ...

Teledyne API - Model T200H/T200M Operation Manual Introduction, Features, and Options 21 Option Option Number Description/Notes Reference Communication Cables For remote serial, network and Internet communication with the analyzer. Type Description 60A RS-232 Shielded, straight-through DB-9F to DB-2...

23 2. SPECIFICATIONS AND APPROVALS 2.1. T200H/M OPERATING SPECIFICATIONS Table 2-1: Model T200H/M Basic Unit Specifications Min/Max Range (Physical Analog Output) T200H : Min: 0-5 ppm; Max: 0-5000 ppm T200M : Min: 0-1 ppm; Max: 0-200 ppm Measurement Units ppm, mg/m 3 (user selectable) Zero Noise <...

Specifications and Approvals Teledyne API - Model T200H/T200M Operation Manual 24 2.2. APPROVALS AND CERTIFICATIONS The Teledyne API Nitrogen Oxides Analyzers T200H and T200M were tested and certified for Safety and Electromagnetic Compatibility (EMC). This section presents the compliance statements...

25 3. GETTING STARTED 3.1. UNPACKING AND INITIAL SETUP CAUTION THE T200H AND THE T200M EACH WEIGHS ABOUT 18 KG (40 POUNDS) WITHOUT OPTIONS INSTALLED. TO AVOID PERSONAL INJURY, WE RECOMMEND TO USE TWO PERSONS TO LIFT AND CARRY THE ANALYZER. Note It is recommended that you store shipping containers/ma...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 26 b. Remove the 2 screws fastening the top cover to the unit (one per side towards the rear). c. Slide the cover backwards until it clears the analyzer’s front bezel. d. Lift the cover straight up. 4. Inspect the interior of the inst...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 27 Figure 3-1: Front Panel Figure 3-2: Display Screen and Touch Control CAUTION – Avoid Damaging Touch screen Do not use hard-surfaced instruments such as pens to operate the touch screen. 07270B DCN6512

Getting Started Teledyne API - Model T200H/T200M Operation Manual 28 The front panel liquid crystal display screen includes touch control. Upon analyzer start-up, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 3-2 above (may or...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 29 Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts The rear panel is illustrated in Figure 3-4 and described in Table 3-2. 07270B DCN6512

Getting Started Teledyne API - Model T200H/T200M Operation Manual 30 Figure 3-4: T200H/M Rear Panel Layout Table 3-2: Rear Panel Description Component Function Cooling Fan Pulls ambient air into chassis through side vents and exhausts through rear. AC power connector Connector for three-prong cord t...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 31 Figure 3-5: T200H/M Internal Layout 07270B DCN6512

Teledyne API - Model T200H/T200M Operation Manual Getting Started 33 3.4.2. ANALOG INPUTS (OPTION 64) CONNECTIONS The Analog In connector is used for connecting external voltage signals from other instrumentation (such as meteorological instruments) and for logging these signals in the analyzer’s in...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 34 Table 3-1: Analog Output Data Type Default Settings CHANNEL DEFAULT SETTING PARAMETER A1 A2 A3 A4 3 DATA TYPE 1 NXCNC1 NOCNC1 N2CNC1 NXCNC2 RANGE 0 - 5 VDC 2 REC OFS 0 mVDC AUTO CAL. ON CALIBRATED NO OUTPUT ON SCALE 100 ppm UPDATE ...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 35 E M IT T E R BUS F O R PIN S 1-8 STATUS 1 2 3 4 5 6 7 8 D + SY STE M O K HI G H RA NG E C O NC V A LID ZE RO CA L S P AN CA L D IAGNOS T IC MO DE LO W S P AN Figure 3-8: Status Output Connector Note Most PLCs have internal provisio...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 36 3.4.5. CURRENT LOOP ANALOG OUTPUTS (OPT 41) SETUP This option adds isolated, voltage-to-current conversion circuitry to the analyzer’s analog outputs. This option may be ordered separately for the first three of the analog outputs ...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 37 3.4.5.1. Converting Current Loop Analog Outputs to Standard Voltage Outputs. To convert an output configured for current loop operation to the standard 0 to 5 VDC output operation: 1. Turn off power to the analyzer. 2. If a recordi...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 38 3.4.6. CONNECTING THE CONTROL INPUTS Control Inputs are used to remotely activate the zero and span calibration modes. Locate the 10-pin connector labeled CONTROL IN on the analyzer’s rear panel. There are two methods for energizin...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 39 3.4.7. CONNECTING THE ALARM RELAY OPTION (OPT 61) The T200H/M can be equipped with a set of 2 concentration alarms. Each alarm can be independently enabled or disabled as well as programmed with its own, individual alarm limit poin...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 40 Table 3-7: Concentration Alarm Relay Output Operation RELAY PIN STATE 1 RELAY FUNCTION N O C N C COMMENTS Concentration Alarm 1 Active Gas concentration level is above the trigger limit set for CONC_ALARM_1  DAS Trigger CONCW1 ACT...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 41 3.4.8.3. Connecting to a Multidrop Network The multidrop option is used with RS-232 and utilizes both com port DB-9 connectors (RS-232 and COM2) on the rear panel to enable communications of up to eight analyzers with the host comp...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 43 Even though NO gas in nitrogen could be used as a span gas, the matrix of the balance gas is different and may cause interference problems or yield incorrect calibrations. The same applies to gases that contain high concentrations ...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 44 3.5.2. PNEUMATIC CONNECTIONS TO T200H/M BASIC CONFIGURATION Figure 3-13 and Figure 3-14 show the most common configurations for gas supply and exhaust lines to the Model T200H/M analyzer. Please refer to Figure 3-4 for the location...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 45 Source of SAMPLE GAS Removed during calibration Instrument Chassis SAMPLE EXHAUST PUMP MODEL 701 Zero Gas Generator VEN T 3-way Valve Manual Control Valve VENT here if input is pressurized NO X Gas (High Concentration) Figure 3-14:...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 46 1. Attach a 1/4" exhaust line between the external pump and the EXHAUST port of the analyzer. 2. Attach an additional 1/4" exhaust port of the pump. CAUTION The exhaust from the analyzer must be vented outside the shelter o...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 47 Figure 3-15: T200H Internal Pneumatic Block Diagram - Standard Configuration 07270B DCN6512

Getting Started Teledyne API - Model T200H/T200M Operation Manual 48 VACUUM PRESSURE SENSOR SAMPLE PRESSURE SENSOR O3 FLOW SE N S OR FLOW PRESSURE SENSOR PCA INSTRUMENT CHASSIS PERMAPURE DRYER NO/NO X VALVE AUTOZERO VALVE O 3 GENERATOR SAMPLE GAS INLET Filter Orifice Dia. 0.004" PUMP NO X E x ha...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 49 3.5.3. CONNECTIONS WITH INTERNAL VALVE OPTIONS INSTALLED If your analyzer is equipped with either the zero/span valve option (50A) or the 2-span point valve option (50D), the pneumatic connections should be made as shown in Figure ...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 51 Figure 3-20: T200M – Internal Pneumatics with Ambient Zero-Span Valve Option 50A Table 3-10: Zero/Span Valve States MODE VALVE CONDITION Sample/Cal Open to sample gas inlet SAMPLE Zero/Span Open to zero air inlet Sample/Cal Open to...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 52 3.5.3.2. Zero Scrubber/Dual Pressurized Span Valve (OPT 50D) The zero air scrubber of Option 50D is a cartridge, which is used to produce and supply zero air to the analyzer’s ZERO inlet port. The cartridge mounts to the outside re...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 53 The state of the optional valves can be controlled:  Manually from the analyzer’s front panel by using the SIGNAL I/O submenu located under the DIAG menu (Section 4.13.2),  By activating the instrument’s CAL or AutoCal features (...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 57 3.5.3.3. Internal Flow for O 2 Sensor Option 65A Please see Section 3.7.2 for calibration connections and method. VACUUM PRESSURE SENSOR SAMPLE PRESSURE SENSOR O3 F L OW SE N S OR FLOW PRESSURE SENSOR PCA INSTRUMENT CHASSIS NO/NO X...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 58 Figure 3-24: T200M – Internal Pneumatics with O 2 Sensor Option 65A 07270B DCN6512

59 3.6. INITIAL OPERATION CAUTION! If the presence of ozone is detected at any time, call Teledyne API Technical Support as soon as possible: 800-324-5190 or email: [email protected] If you are unfamiliar with the theory of operation of the T200H/M analyzer, we recommend that you read Sec...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 60 3.6.3. FUNCTIONAL CHECK After the analyzer’s components have warmed up for at least 30 minutes, verify that the software properly supports any hardware options that were installed. Check to make sure that the analyzer is functionin...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 61 3.7. CALIBRATION An initial calibration and functional check should be conducted upon first-time startup. Note Once you have completed the followng set-up procedures, please fill out the quality questionnaire that was shipped with ...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 62 STEP 1 - Set Units: To select the concentration units of measure press: SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X RANGE CONTROL MENU UNIT DIL EXIT SETUP X.X CONC UNITS: PPM PPM MGM ENTR EXIT SAMPLE A1:N...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 64 STEP 3 – Set NO x and NO span gas concentrations : Set the expected NO and NOx span gas concentration. These should be 80% of range of concentration values likely to be encountered in this application. The default factory setting i...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 65 STEP 4 – Zero/Span Calibration : To perform the zero/span calibration procedure: P re s s E N T R to c h a n g e s th e O F F S E T & S L O P E v a lu e s fo r b o th th e N O a n d N O x m e a s u re m e n ts . P re s s E X IT...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 66 3.7.2. BASIC O 2 SENSOR CALIBRATION PROCEDURE If your instrument has an O 2 sensor option installed that should be calibrated as well. 3.7.2.1. O 2 Calibration Setup The pneumatic connections for calibrating are as follows: C ali b...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 67 3.7.2.2. O 2 Calibration Method STEP 1 – Set O 2 span gas concentration : Set the expected O 2 span gas concentration. This should be equal to the percent concentration of the O 2 span gas of the selected reporting range (default f...

Getting Started Teledyne API - Model T200H/T200M Operation Manual 68 STEP 2 – Activate O 2 sensor stability function To change the stability test function from NO x concentration to the O 2 sensor output, press: SETUP X.X STABIL_GAS:O2 NO NO2 NOX O2 ENTR EXIT Press ENTR to keep changes, then press E...

Teledyne API - Model T200H/T200M Operation Manual Getting Started 69 STEP 4 – O 2 ZERO/SPAN CALIBRATION : To perform the zero/span calibration procedure: The Model T200H/M analyzer is now ready for operation. 07270B DCN6512

71 4. OPERATING INSTRUCTIONS To assist in navigating the analyzer’s software, a series of menu trees can be found in Appendix A of this manual. Note The flow charts appearing in this section contain typical representations of the analyzer’s display during the various operations being described. Thes...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 72 Figure 4-1: Front Panel Display with “SAMPLE” Indicated in the Mode Field The mode field of the front panel display indicates to the user which operating mode the unit is currently running. In addition to SAMPLE and SETUP , ...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 73 Table 4-1: Analyzer Operating modes MODE EXPLANATION SAMPLE Sampling normally, flashing text indicates adaptive filter is on. M-P CAL This is the basic calibration mode of the instrument and is activated by pressing the CAL ...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 74 Table 4-2: Test Functions Defined DISPLAY PARAMETER UNITS DESCRIPTION Analog output range configuration A1:NXCNC1=100 PPM A2:N0CNC1=100 PPM A3:N2CNC1=25 PPM A4:NXCNC2=100% These functions show the default settings for the en...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 76 Table 4-3: List of Warning Messages MESSAGE DEFINITION ANALOG CAL WARNING The instrument’s analog-to-digital converter (A/D) circuitry or one of the analog outputs are not calibrated. AZERO WRN XXX.X MV The reading taken dur...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 77 4.3. CALIBRATION MODE 4.3.1. CALIBRATION FUNCTIONS Pressing the CAL key switches the T200H/M into calibration mode. In this mode, the user can calibrate the instrument with the use of calibrated zero or span gases. If the in...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 78 Table 4-5: Secondary Setup Mode Features and Functions MODE OR FEATURE KEYPAD LABEL DESCRIPTION MANUAL SECTION External Communication Channel Configuration COMM Used to set up and operate the analyzer’s various external I/O ...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 79 SAMPLE A1:NXCNC1=100PPM NOX=XXX.X < TST TST > CAL SETUP SAMPLE PRIMARY SETUP MEN U CFG DAS RNGE PASS CLK MORE EXIT SAMPLE T200 NOX ANALYZER NEXT PREV EXIT Pr ess EXIT at any time to return to SETUP menu Pre ss EXIT at ...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 80 4.7. SETUP  DAS - USING THE DATA ACQUISITION SYSTEM (DAS) The T200H/M analyzer contains a flexible and powerful, internal data acquisition system (DAS) that enables the analyzer to store concentration and calibration data a...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 81 4.7.1. DAS STRUCTURE The DAS is designed around the feature of a “record”, an automatically stored single data point. (e.g. concentration, PMT signal level, etc.). Records are organized into data channels which are defined b...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 82 4.7.1.2. DAS Parameters Data parameters are types of data that may be measured by the analyzers instrumentality concentrations of measured gases, temperatures of heated zones,, pressures and flows of the pneumatic subsystem ...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 83  WARNINGS: Some data may be useful when stored if one of several warning messages appears. This is helpful for trouble-shooting by monitoring when a particular warning occurred. 4.7.2. DEFAULT DAS CHANNELS The T200H/M is co...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 86 4.7.2.2. Editing DAS Data Channels DAS configuration is most conveniently done through the APICOM remote control program. The following sequence of touchscreen button presses shows how to edit using the front panel. Edit Dat...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 87 To edit the name of a data channel, follow the above key sequence and then press: FROM THE PREVI OUS B UTTON SE QUENCE … SETUP X.X NAM E: CONC C O N C - - ENTR EXIT ENTR accepts the new string and retur ns to the pr evious m...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 88 4.7.2.4. Editing DAS Parameters Data channels can be edited individually from the front panel without affecting other data channels. However, when editing a data channel, such as during adding, deleting or editing parameters...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 89 To configure the parameters for a specific data parameter, press: FROM THE E DIT DA TA PARAMETE R MENU (see previous sectio n) SETUP X.X 0) PARAM=NXCN C1, MODE=AVG PREV NEXT INS DEL EDIT EXIT SETUP X.X PARAMETERS: NOCNC1 SET...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 91 To define the REPORT PERIOD , follow the instruction shown in Section 4.7.2.2 then press: Edit Data Channel Menu SETUP X.X 0) CONC: ATIMER, 8, 8500 PREV NEXT INS DEL EDIT PRNT EXIT Exits to the mai n Data Acquisit ion m enu....

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 92 4.7.2.7. Number of Records The DAS is capable of capturing several months worth of data, depending on the configuration. Every additional data channel, parameter, number of samples setting etc. will reduce the maximum amount...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 93 4.7.2.8. RS-232 Report Function The T200H/M DAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user. To enable automatic COM po...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 96 4.7.3. REMOTE DAS CONFIGURATION Editing channels, parameters and triggering events as described in 6.7 is much more conveniently done in one step through the APICOM remote control program using the graphical interface shown ...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 97 4.8. SETUP  RNGE: RANGE UNITS AND DILUTION CONFIGURATION This Menu is used to set the units of measure to be associated with the analyzer’s reporting ranges (see Section 4.13.4.2. for more information on reporting ranges vs...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 98 4.8.2. DILUTION RATIO The dilution ratio is a software option that allows the user to compensate for any dilution of the sample gas before it enters the sample inlet. 1. The SPAN value entered during calibration is the maxim...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 99 4.9. SETUP  PASS: PASSWORD FEATURE The T200H/M provides password protection of the calibration and setup functions to prevent unauthorized adjustments. When the passwords have been enabled in the PASS menu item, the system ...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 101 4.10. SETUP  CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK The T200H/M has a built-in clock for the AutoCal timer, Time TEST function, and time stamps on COM port messages and DAS data entries. To set the time-of-day, press:...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 102 In order to compensate for CPU clocks which run fast or slow, there is a variable to speed up or slow down the clock by a fixed amount every day. To change this variable, press: SAMPLE ENTER SETUP PASS : 818 8 1 8 ENTR EXIT...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 103 4.11. SETUP  MORE  COMM: SETTING UP THE ANALYSER’S COMMUNICATION PORTS The T200H/M is equipped with an Ethernet port, a USB port and two serial communication (COMM) ports located on the rear panel (see Figure 3-2). Both c...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 104 4.11.3. COMMUNICATION MODES, BAUD RATE AND PORT TESTING Use the SETUP>MORE>COMM menu to configure COM1 (labeled RS232 on instrument rear panel) and/or COM2 (labeled COM2 on instrument rear panel) for communication mod...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 105 Press the following buttons to select a communication mode for a one of the com ports, such as the following example where HESSEN PROTOCOL mode is enabled: Continue pr essing next until … SETUP X.X PRIMARY SE TUP MENU CFG D...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 106 4.11.3.2. COM Port Baud Rate To select the baud rate of one of the COM Ports, press: EXAMPLE SETUP X.X COM 1 BAUD RATE:115200 PREV NEXT ENTR EXIT SETUP X.X COM 1 BAUD RATE:9600 NEXT ON ENTR EXIT SETUP X.X P RI MARY SETUP M ...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 107 4.11.3.3. COM Port Testing The serial ports can be tested for correct connection and output in the com menu. This test sends a string of 256 ‘w’ characters to the selected COM port. While the test is running, the red LED on...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 108 4.11.4. ANALYZER ID Each type of Teledyne API analyzer is configured with a default ID code. The default ID code for all T200H/M analyzers is either 0 or 200 . The ID number is only important if more than one analyzer is co...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 109 4.11.5. RS-232 COM PORT CABLE CONNECTIONS In its default configuration, the T200H/M analyzer has two available RS-232 com ports accessible via 2 DB-9 connectors on the back panel of the instrument. The COM1 connector, label...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 110 Figure 4-6: CPU COM1 & COM2 Connector Pin-Outs for RS-232 Mode Teledyne API offers two mating cables, one of which should be applicable for your use.  Part number WR000077, a DB-9 female to DB-9 female cable, 6 feet lo...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 111 4.11.6. RS-485 CONFIGURATION OF COM2 Opting to use RS-485 communications for the COM2 port will disable the USB port. To configure your instrument for RS-485 communications, please consult the factory. 4.11.7. ETHERNET INTE...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 115 Internet Configuration Button Functions BUTTON FUNCTION [0] Location of cursor. Press to cycle through the range of numerals and available characters (“ 0 – 9” & “ . ” ) <CH CH> Moves the cursor one character left...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 116 4.11.7.3. Changing the Analyzer’s HOSTNAME The HOSTNAME is the name by which the analyzer appears on your network. The default name for all Teledyne API Model T200H/M analyzers is initially blank. To create or later change ...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 119 4.11.9. MULTIDROP RS-232 SET UP When the RS-232 Multidrop option is installed, connection adjustments and configuration through the menu system are required. This section provides instructions for the internal connection ad...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 120 Figure 4-8: Jumper and Cables for Multidrop Mode Note: If you are adding an instrument to the end of a previously configured chain, remove the shunt between Pins 21  22 of the Multidrop PCA in the instrument that was previ...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 121 Analyzer Analyzer Analyzer Last Analyzer Female DB9 Male DB9 RS-232 COM2 RS-232 COM2 RS-232 COM2 RS-232 COM2 Host RS-232 port Ensure jumper is installed between JP2 pins 21  22 in last instrument of multidrop chain. Figure...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 122 4.11.10. MODBUS SETUP The following set of instructions assumes that the user is familiar with MODBUS communications, and provides minimal information to get started. For additional instruction, please refer to the Teledyne...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 124 4.12. SETUP  MORE  VARS: INTERNAL VARIABLES (VARS) The T200H/M has several-user adjustable software variables, which define certain operational parameters. Usually, these variables are automatically set by the instrument’...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 126 4.12.1. SETTING THE GAS MEASUREMENT MODE In its standard operating mode the T200H/M measures NO, NO 2 and NO x . It can also be set to measure only NO or only NOX. To select one of these three measurement modes, press: SETU...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 127 4.13. SETUP  MORE  DIAG: DIAGNOSTICS MENU A series of diagnostic tools is grouped together under the SETUP-MORE-DIAG menu. These parameters are dependent on firmware revision. These tools can be used in a variety of troub...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 128 4.13.1. ACCESSING THE DIAGNOSTIC FEATURES To access the DIAG functions press the following keys: SETUP X.X EN TER DIAG PASS: 818 8 1 8 ENTR EXIT SETUP X.X PRIMARY S ETUP ME NU CFG DAS RNGE PASS C LK MORE EXIT SETUP X.X S EC...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 130 4.13.3. ANALOG OUTPUT STEP TEST This test can be used to check the accuracy and proper operation of the analog outputs. The test forces all four analog output channels to produce signals ranging from 0% to 100% of the full ...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 131 4.13.4. ANALOG OUTPUTS AND REPORTING RANGES 4.13.4.1. Analog Output Signals Available on the T200H/M The analyzer has four analog output signals, accessible through a connector on the rear panel. ANALOG OUT A1 A2 A3 A4 + - ...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 132 Additionally A1, A2 and A3 may be equipped with optional 0-20 mA current loop drivers. A4 is not available for the current loop option. Table 4-19: Analog Output Current Loop Range RANGE MINIMUM OUTPUT MAXIMUM OUTPUT 0-20 m...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 138 To Turn the over-range feature on or off, press: From the AIO CONFIGURATION SUBMENU (See Section 6.13.4.1) DIAG AIO DATA_OUT_2 5V, NXCNC1, NOCAL <SET SET> EDIT EXIT DIAG AIO DATA_OUT_2 OVERRANGE: ON <SET SET> ED...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 139 around the zero point. This can be achieved in the T200H/M by defining a zero offset, a small voltage (e.g., 10% of span). To add a zero offset to a specific analog output channel, press: EXAMPLE From the AIO CONFIGURATION ...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 140 4.13.5.5. Assigning a DAS Parameter to an Analog Output Channel The T200H/M analog output channels can be assigned to output data from any of the 40+ available DAS parameters (see Table A-6 of Appendix A.5). The default set...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 142 To assign a DAS parameter to a specific analog output channel, press, EXAMPLE From the AIO CONFIGURATION SUBMENU (See Section 6.13.4.1) DIAG AIO DATA_OUT_2 5V, NXCNC1, NOCAL <SET SET> EDIT EXIT DIAG AIO DATA_OUT_2 DAT...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 144 To set the reporting range for an analog output, press: EXAMPLE From the AIO CONFIGURATION SUBMENU (See Section 6.13.4.1) DIAG AIO DATA_OUT_2 5V, NXCNC1, NOCAL <SET SET> EDIT EXIT DIAG AIO DATA_OUT_2 SCALE: 100.00 PPM...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 145 4.13.5.9. Setting Data Update Rate for an Analog Output The data update rate for the T200H/M analog outputs can be adjusted to match the requirements of the specific DAS parameter chosen for each channel. For instance, if t...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 149 4.13.6.1. Automatic Analog Output Calibration To calibrate the outputs as a group with the AOUTS CALIBRATION command, press: From the AIO CO N FIG URATIO N SUBMENU (See Section 6.13.4.1) Analyzer autom atically calibrates a...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 151 4.13.6.2. Manual Calibration of Analog Output Configured for Voltage Ranges For highest accuracy, the voltages of the analog outputs can be manually calibrated. Note The menu for manually adjusting the analog output signal ...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 152 To manually adjust the signal levels of an analog output channel, press: From the AIO CONFIGURATION SUBMENU (See Section 6.13.4.1) DIAG ANALOG I/O CONFIGURATION PREV NEXT ENTR EXIT Continue pressing SET> until you reach ...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 153 4.13.6.3. Manual Calibration of Analog Outputs Configured for Current Loop Ranges The current loop output option (see Section 5.4) uses a small converter assembly to change the DC voltage output by the standard voltage outp...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 154 If a current meter is not available, an alternative method for calibrating the current loop outputs is to connect a 250   1% resistor across the current loop output. Using a voltmeter, connected across the resistor, follo...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 155 To adjust the zero and span values of the current outputs, press: EXAMPLE EXAMPLE DIAG AIO DATA_OUT_2 CURR-Z: 13 mV U100 UP10 UP DOWN DN10 D100 ENTR EXIT DIAG AIO DATA_OUT_2 CURR-S: 4866 mV U100 UP10 UP DOWN DN10 D100 ENTR ...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 156 4.13.6.4. AIN Calibration This is the sub-menu calibrates the analyzer’s A-to-D conversion circuitry. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies....

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 157 4.13.6.5. Configuring External Analog Inputs (Option) Channels To configure the analyzer’s external analog inputs option, define for each channel:  gain (number of units represented by 1 volt)  offset (volts)  engineerin...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 159 The default settings for this feature are: Table 4-27: T200H/M Concentration Display Default Values DISPLAY VALUE DISPLAY DURATION NOX 4 sec. NO 4 sec. NO2 4 sec. O2 4 sec. 1 Only appears if O 2 sensor option is installed. ...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 160 To delete an entry in the display value list, press: SAM PLE A1:NXCNC1=100PPM NO X=XXX.X < TST TST > CAL SETUP SETUP X .X PRIM ARY SETUP M ENU CFG DAS RNGE PASS CLK M O RE EXIT SETUP X .X SECO NDARY SETUP M ENU CO M M...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 162 4.13.7.3. Electrical Test The electrical test function creates a current, which substitutes the PMT signal, and feeds it into the preamplifier board. This signal is generated by circuitry on the pre-amplifier board itself a...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 163 4.13.7.4. Ozone Generator Override This feature allows the user to manually turn the ozone generator off and on. This can be done before disconnecting the generator, to prevent ozone from leaking out, or after a system rest...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 164 To access this feature press the following menu sequence: SAMPLE A1:NXCNC1=100PPM NOX=XXX.X < TST TST > CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X SECONDARY SETUP MENU COMM VARS D...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 165 4.13.7.5. Flow Calibration The flow calibration allows the user to adjust the values of the sample flow rates as they are displayed on the front panel and reported through COM ports to match the actual flow rate measured at...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 166 4.14. SETUP – ALRM: USING THE OPTIONAL GAS CONCENTRATION ALARMS (OPT 67) The optional alarm relay outputs (Option 67) are installed includes two concentration alarms. Each alarm has a user settable limit, and is associated ...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 167 4.15. Remote Operation 4.15.1. REMOTE OPERATION USING THE EXTERNAL DIGITAL I/O 4.15.1.1. Status Outputs The status outputs report analyzer conditions via optically isolated NPN transistors, which sink up to 50 mA of DC curr...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 169 There are two methods to activate control inputs. The internal +5V available from the “+” pin is the most convenient method (see Figure 6-18). However, to ensure that these inputs are truly isolated, a separate, external 5 ...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 170 4.15.2.2. Help Commands in Terminal Mode Table 4-31: Terminal Mode Software Commands COMMAND FUNCTION Control-T Switches the analyzer to terminal mode (echo, edit). If mode flags 1 & 2 are OFF, the interface can be used...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 172 4.15.2.5. Status Reporting Reporting of status messages as an audit trail is one of the three principal uses for the RS-232 interface (the other two being the command line interface for controlling the instrument and the do...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 173 4.15.2.6. Remote Access by Modem The T200H/M can be connected to a modem for remote access. This requires a cable between the analyzer’s COM port and the modem, typically a DB-9F to DB-25M cable (available from Teledyne API...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 174 To initialize the modem press: Select which COM Port is tested SETUP X.X SE CONDARY S ETUP ME NU COMM VARS DIAG ALRM EXIT SETUP X.X PRIMARY S ETUP ME NU CFG DAS RNGE PASS CLK M ORE EXIT SAM PLE A1:NXCNC1=100PPM NOX=XXX.X &l...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 175 4.15.2.8. APICOM Remote Control Program APICOM is an easy-to-use, yet powerful interface program that allows to access and control any of Teledyne API’ main line of ambient and stack-gas instruments from a remote connection...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 176 4.15.3. ADDITIONAL COMMUNICATIONS DOCUMENTATION Table 4-33: Serial Interface Documents Interface / Tool Document Title Part Number Available Online* APICOM APICOM User Manual 039450000 YES Multi-drop RS-232 Multi-drop Docum...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 177 4.15.4.2. Hessen Com Port Configuration Hessen protocol requires the communication parameters of the T200H/M’s com ports to be set differently than the standard configuration as shown in the table below. Table 4-34: RS-232 ...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 178 4.15.4.3. Selecting a Hessen Protocol Type Currently there are two version of Hessen Protocol in use. The original implementation, referred to as TYPE 1 , and a more recently released version, TYPE 2 that has more flexibili...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 179 To Select a Hessen response mode, press: SETUP X.X SECONDARY SETUP MEN U COMM VARS DIAG ALRM EXIT SAMPLE ENTER SETUP PASS : 818 8 1 8 ENTR EXIT SETUP X.X PRIMARY SETUP M ENU CFG DAS RNGE PASS CLK MORE EXIT SAMPLE RANGE = 50...

Operating Instructions Teledyne API - Model T200H/T200M Operation Manual 180 4.15.4.5. Hessen Protocol Gas ID Since the T200H/M measures NOx, NO 2 , NO and O 2 (if the optional sensor is installed), all of these gases are listed in the Hessen protocol gas list. In its default state the Hessen protoc...

Teledyne API - Model T200H/T200M Operation Manual Operating Instructions 181 4.15.4.6. Setting Hessen Protocol Status Flags Teledyne API’ implementation of Hessen protocols includes a set of status bits that are included in responses to inform the host computer of the T200H/M’s condition. The defaul...

183 5. CALIBRATION PROCEDURES This section describes calibration procedures for the T200H/M. All of the methods described here can be initiated and controlled through the front panel or the COM ports. Interferents should be considered prior to calibration. 5.1.1. INTERFERENTS FOR NO X MEASUREMENTS T...

Teledyne API - Model T200H/T200M Operation Manual Calibration Procedures 185 5.2.3. SPAN CALIBRATION GAS STANDARDS & TRACEABILITY Note We strongly recommend that span calibration is carried out with NO span gas, although it is possible to use NO 2 . Quick span checks may be done with either NO, ...

Calibration Procedures Teledyne API - Model T200H/T200M Operation Manual 186 5.2.4. DATA RECORDING DEVICES A strip chart recorder, data acquisition system or digital data acquisition system should be used to record data from the serial or analog outputs of the T200H/M. If analog readings are used, t...

Teledyne API - Model T200H/T200M Operation Manual Calibration Procedures 187 5.2.5.1. Determining / Updating the NO 2 Converter Efficiency The following procedure will cause the Model T200H/M to automatically calculate the current NO 2 conversion efficiency. STEP ONE: Connect a source of calibrated ...

Calibration Procedures Teledyne API - Model T200H/T200M Operation Manual 188 STEP TWO: Set the expected NO 2 span gas concentration: SAM PLE G AS TO CAL:NO X NOX O2 ENTR EXIT SAM PLE A1:NXCNC1=100PPM NO X=XXX.X < TST TST > CAL SETUP M -P CAL A1:NXCNC 1 =100PPM NO X=X.XXX <TST TST> ZERO S...

Teledyne API - Model T200H/T200M Operation Manual Calibration Procedures 189 STEP THREE Activate NO 2 measurement stability function. SETUP X.X STABIL_GAS:NO2 NO NO2 NOX O2 ENTR EXIT Press ENTR first, then press EXIT 3 times to return to SAMPLE menu SAMPLE RANGE = 50.000 PPM CO =X.XXX < TST TST &...

Calibration Procedures Teledyne API - Model T200H/T200M Operation Manual 190 STEP FOUR: Perform the converter efficiency calculation procedure: S A M P L E N O 2 S T B = X X X .X P P M N O X = X X X .X < T S T T S T > C A L S E T U P S A M P L E G A S T O C A L : N O X N O X O 2 E N T R E X IT...

Teledyne API - Model T200H/T200M Operation Manual Calibration Procedures 191 5.3. MANUAL CALIBRATION The following section describes the basic method for manually calibrating the Model T200H/M NO X analyzer. If both available DAS parameters for a specific gas type are being reported via the instrume...

Teledyne API - Model T200H/T200M Operation Manual Calibration Procedures 193 STEP TWO: Set Expected NO and NO X Span Gas Concentrations. These should be 80% of range of concentration values likely to be encountered in this application. The default factory setting is 100 ppm. If one of the configurab...

Teledyne API - Model T200H/T200M Operation Manual Calibration Procedures 195 5.4. CALIBRATION CHECKS Informal calibration checks, which only evaluate but do not alter the analyzer’s response curve, are recommended as a regular maintenance item and in order to monitor the analyzer’s performance. To c...

Teledyne API - Model T200H/T200M Operation Manual Calibration Procedures 199 5.6. CALIBRATION CHECKS WITH ZERO/SPAN VALVES Zero and span checks using the zero/span valve option are similar to that described in Section 7.4, except that zero air and span gas are supplied to the analyzer through the ze...

Calibration Procedures Teledyne API - Model T200H/T200M Operation Manual 200 5.7. CALIBRATION WITH REMOTE CONTACT CLOSURES Contact closures for controlling calibration and calibration checks are located on the rear panel CONTROL IN connector. Instructions for setup and use of these contacts can be f...

Teledyne API - Model T200H/T200M Operation Manual Calibration Procedures 201 5.8. AUTOMATIC CALIBRATION (AUTOCAL) The AutoCal feature allows unattended, periodic operation of the zero/span valve options by using the analyzer’s internal time of day clock. The AutoCal feature is only available on the ...

Calibration Procedures Teledyne API - Model T200H/T200M Operation Manual 202 The following example sets sequence #2 to carry out a zero-span calibration every other day starting at 14:00 on 01 January, 2003, lasting 30 minutes (15 for zero and 15 for span). This sequence will start 30 minutes later ...

Teledyne API - Model T200H/T200M Operation Manual Calibration Procedures 203 To program the sample sequence shown above, follow this flow chart: SETUP C.4 SEQ 2) ZERO–S PAN, 2: 00:30 P RE V NEX T MO DE SET EXI T SA MPLE RANGE = 500.0 PP B NOX =X.X < T ST TST > CAL CALZ CZLS SETUP SE TUP X .X P...

Calibration Procedures Teledyne API - Model T200H/T200M Operation Manual 204 5.9. CALIBRATION QUALITY ANALYSIS After completing one of the calibration procedures described above, it is important to evaluate the analyzer’s calibration SLOPE and OFFSET parameters. These values describe the linear resp...

205 6. INSTRUMENT MAINTENANCE Predictive diagnostic functions, including data acquisition records, failure warnings and test functions built into the analyzer, allow the user to determine when repairs are necessary without performing unnecessary, preventative maintenance procedures. There is, howeve...

Teledyne API - Model T200H/T200M Operation Manual Instrument Maintenance 207 6.2. PREDICTIVE DIAGNOSTICS The analyzer’s test functions can be used to predict failures by looking at trends in their values. Initially it may be useful to compare the state of these test functions to the values measured ...

Instrument Maintenance Teledyne API - Model T200H/T200M Operation Manual 208 retaining ring, glass cover and the O-ring with bare hands as this may cause the pores to clog quicker and surfaces to become dirty due to possible oils from your hands. Figure 6-1: Sample Particulate Filter Assembly To cha...

Teledyne API - Model T200H/T200M Operation Manual Instrument Maintenance 209 6.3.2. CHANGING THE O 3 DRYER PARTICULATE FILTER The air for the O 3 generator passes through a Perma Pure © dryer, which is equipped with a small particulate filter at its inlet. This filter prevents dust from entering the...

Teledyne API - Model T200H/T200M Operation Manual Instrument Maintenance 211 6.3.4. CHANGING THE NO 2 CONVERTER The NO 2 converter is located in the center of the instrument, see Figure 3-5 for location, and Figure 6-3 for the assembly. The converter is designed for replacement of the cartridge only...

Teledyne API - Model T200H/T200M Operation Manual Instrument Maintenance 213 Figure 6-4: Reaction Cell Assembly 1. The reaction cell will separate into two halves, the stainless steel manifold assembly and the black plastic reaction cell with window, stainless steel cylinder and O-rings. 2. The reac...

Instrument Maintenance Teledyne API - Model T200H/T200M Operation Manual 214 6.3.6. CHANGING CRITICAL FLOW ORIFICES There are several critical flow orifices installed in the T200H/M, Figure 6-4 shows one of the two most important orifice assemblies, located on the reaction cell. Refer to Section 8.3...

217 7. TROUBLESHOOTING & REPAIR This section contains a variety of methods for identifying and solving performance problems with the analyzer. CAUTION The operations outlined in this Section must be performed by qualified maintenance personnel only. WARNING Risk of electrical shock. Some operati...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 218 7.1.1. FAULT DIAGNOSIS WITH WARNING MESSAGES The most common and/or serious instrument failures will result in a warning message being displayed on the front panel. Table 4-3 lists warning messages, along with their m...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 219 To view or clear a warning messages press: SAMPLE S YSTE M RESET NOX = X XX.X TEST CAL M SG CLR SETUP If warning m essages reappear, perform a combined err or analys is until the problem is resolved. Do not repeatedly...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 221 SAMPLE A1:NXCNC1=100PPM NOX=XXX.X < TST TST > CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT SETUP X.X ENTER PASSWORD:818 8 1 8 ENT...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 222 7.1.4. STATUS LED’S Several color-coded, light-emitting diodes (LED) are located inside the instrument to determine if the analyzer’s CPU, I 2 C communications bus and the relay board are functioning properly. 7.1.4.1...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 223 7.1.4.3. Relay Board and Status LEDs The most important status LED on the relay board is the red I 2 C Bus watch-dog LED, labeled D1 , which indicates the health of the I 2 C communications bus. This LED is the left-m...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 224 Table 7-2: Relay Board Status LEDs LED COLOR FUNCTION FAULT STATUS INDICATED FAILURE(S) LED ROW 1 D1 Red Watchdog Circuit; I 2 C bus operation. Continuously ON or OFF Failed or halted CPU; faulty motherboard, keyboard...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 226 7.2.1. T200H INTERNAL GAS FLOW DIAGRAMS Figure 7-5: T200H – Basic Internal Gas Flow 07270B DCN6512

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 227 Figure 7-6: T200H – Internal Gas Flow with Ambient Zero Span, OPT 50A 07270B DCN6512

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 228 Figure 7-7: T200H – Internal Gas Flow with O 2 Sensor, OPT 65A 07270B DCN6512

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 229 7.2.2. T200M INTERNAL GAS FLOW DIAGRAMS VACUUM PRESSURE SENSOR SAMPLE PRESSURE SENSOR O3 FL OW SE N S OR PERMAPURE DRYER NO/NO X VALVE AUTOZERO VALVE E X HAUS T MANIFOL D REACTION CELL PMT NC COM NO NC COM NO Figure 7...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 230 Figure 7-9: T200M – Internal Gas Flow with Ambient Zero Span, OPT 50A 07270B DCN6512

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 231 VACUUM PRESSURE SENSOR SAMPLE PRESSURE SENSOR O3 FLOW SE NS O R PERMAPURE DRYER NO/NO X VALVE AUTOZERO VALVE REACTION CELL PMT EXHAU ST MANI FOLD NC COM NO NC COM NO Figure 7-10: T200M – Internal Gas Flow with O 2 Sen...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 232 If the pump is operating but the unit reports a XXXX gas flow, do the following:  Check for actual sample flow. To check the actual sample flow, disconnect the sample tube from the sample inlet on the rear panel of t...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 233 next step. Do not leave the Perma Pure dryer without filter for more than a few seconds, as you may draw in dust, which will reduce the performance of the dryer.  A leak between the flow meter and the reaction cell (...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 234 flows regularly will reveal such problems, because the pressures would slowly or suddenly change from their nominal, mean values. Teledyne API recommends to review all test data once per week and to do an exhaustive d...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 237 enough sample gas, the analyzer may be evacuating the sample line. Make sure to create and properly vent excess span gas.  Diffusion of oxygen into Teflon-type tubing over long distances. PTFE or related materials ca...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 239  Another reason for high (although not necessarily out-of-range) values for AutoZero could be the ozone air filter cartridge, if its contents has been exhausted and needs to be replaced. This cartridge filters chemic...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 241 7.5.4. AC POWER CONFIGURATION The T-Series digital electronic systems will operate with any of the specified power regimes. As long as instrument is connected to 100-120 VAC or 220-240 VAC at either 50 or 60 Hz it wil...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 242 7.5.4.1. AC Configuration – Internal Pump (JP7) AC power configuration for internal pumps is set using Jumper set JP7 (see Figure 7-4 for the location of JP7). Table 7-3: AC Power Configuration for Internal Pumps (JP7...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 243 7.5.4.2. AC Configuration – Standard Heaters (JP2) Power configuration for the AC the standard heaters is set using Jumper set JP2 (see Figure 7-4 for the location of JP2). Table 7-4: Power Configuration for Standard ...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 244 7.5.4.3. AC Configuration –Heaters for Option Packages (JP6) An O 2 sensor option includes AC heaters that maintain an optimum operating temperature for key components of those options. Jumper set JP6 is used to conne...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 245 7.5.5. DC POWER SUPPLY TEST POINTS Table 7-6: DC Power Test Point and Wiring Color Code NAME TEST POINT# COLOR DEFINITION DGND 1 Black Digital ground +5V 2 Red AGND 3 Green Analog ground +15V 4 Blue -15V 5 Yellow +12R...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 246 7.5.7. TOUCH SCREEN INTERFACE Verify the functioning of the touch screen by observing the display when pressing a touch-screen control button. Assuming that there are no wiring problems and that the DC power supplies ...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 247 7.5.10. MOTHERBOARD 7.5.10.1. A/D functions A basic check of the analog to digital (A/D) converter operation on the motherboard is to use the Signal I/O function under the DIAG menu. Check the following two A/D refere...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 248 7.5.10.3. Status Outputs The procedure below can be used to test the Status outputs. V +DC Gnd Figure 7-15: Typical Set Up of Status Output Test 1. Connect a cable between the “ D “ pin and the “  ” pin on the status...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 249 7.5.10.4. Control Inputs The control input bits can be tested by the following procedure:  Connect a jumper from the +5 V pin on the STATUS connector to the +5 V on the CONTROL IN connector.  Connect a second jumper...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 251 7.5.13. PMT SENSOR The photo multiplier tube detects the light emitted by the reaction of NO with ozone. It has a gain of about 1: 500000 to 1:1000000. It is not possible to test the detector outside of the instrument...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 252 Table 7-11: Example of HVPS Power Supply Outputs If HVPS reading = 700 VDC PIN PAIR NOMINAL READING 1  2 70 VDC 2  3 70 VDC 3  4 70 VDC 4  5 70 VDC 5  6 70 VDC 6  7 70 VDC 7  8 70 VDC KEY 5 6 7 8 9 10 11 1 2 3 ...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 253 7.5.16.2. Sample Pressure Measure the voltage across test points TP1 and TP4. With the sample pump disconnected or turned off, this voltage should be 4500  250 mV. With the pump running, it should be about 0.2 V less...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 255 7.5.18. O 3 GENERATOR The ozone generator can fail in two ways, electronically (printed circuit board) and functionally (internal generator components). Assuming that air is supplied properly to the generator, the gen...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 257 7.6.2. O 3 GENERATOR REPLACEMENT The ozone generator is a black, brick-shaped device with printed circuit board attached to its rear and two tubes extending out the right side in the front of the analyzer. To replace ...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 258 6. Attach the replacement dryer to the mounting bracket in the same orientation as the old dryer. 7. Fix the dryer to the bracket using new tie wraps. 8. Cut off excess length of the wraps. 9. Put the assembly back in...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 259 9. Set the HVPS coarse adjustment switch to the lowest setting that will give you just above 3600 mV NORM PMT signal. The coarse adjustment typically increments the NORM PMT signal in 100-300 mV steps. Figure 7-17: Pr...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 261 Figure 7-19. 3-Port Reaction Cell Oriented to the Sensor Housing 4. Remove the two connectors on the PMT housing end plate facing towards the front panel. 5. Remove the end plate itself (4 screws with plastic washers)...

Troubleshooting & Repair Teledyne API - Model T200H/T200M Operation Manual 262 15. Evenly tighten the long mounting screws for good thermal conductivity. Note The thermo-electric cooler needs to be mounted flat to the heat sink. If there is any significant gap, the TEC might burn out. Make sure ...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 263 7.7. REMOVING / REPLACING THE RELAY PCA FROM THE INSTRUMENT This is the most commonly used version of the Relay PCA. It includes a bank of solid state AC relays. This version is installed in analyzers where components...

Teledyne API - Model T200H/T200M Operation Manual Troubleshooting & Repair 265 QUESTION ANSWER Can I use the DAS system in place of a strip chart recorder or data logger? Yes. Section 4.7 describes the setup and operation of the DAS system in detail. How often do I need to change the particulate...

267 8. PRINCIPLES OF OPERATION The T200H/M Nitrogen Oxides Analyzer is a microprocessor controlled instrument that determines the concentration of nitric oxide (NO), total nitrogen oxides (NO X , the sum of NO and NO 2 ) and nitrogen dioxide (NO 2 ) in a sample gas drawn through the instrument. It r...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 268 ν h NO NO + 2 * 2 → (Equation 9-2) All things being constant, the relationship between the amount of NO present in the reaction cell and the amount of light emitted from the reaction is very linear. More NO produces more l...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 269 8.1.2. NO X AND NO 2 DETERMINATION The only gas that is truly measured in the T200H/M is NO. Any NO 2 contained in the gas is not detected in the above process since NO 2 does not react with O 3 to undergo chemiluminescenc...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 270 8.2. CHEMILUMINESCENCE DETECTION 8.2.1. THE PHOTO MULTIPLIER TUBE The T200H/M uses a photo-multiplier tube (PMT) to detect the amount of light created by the NO and O 3 reaction in the reaction cell. A PMT is typically a v...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 271 8.2.3. AUTO ZERO Inherent in the operation of any PMT is a certain amount of noise. This is due to a variety of factors such as black body infrared radiation given off by the metal components of the reaction cell, unit to ...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 272 8.2.4. MEASUREMENT INTERFERENCES It should be d that the chemiluminescence method is subject to interferences from a number of sources. The T200H/M has been successfully tested for its ability to reject interference from m...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 273 Table 8-1: List of Interferents GAS INTERFERENCE TYPE REJECTION METHOD Dilution: Viscosity of CO 2 molecules causes them to collect in aperture of Critical Flow Orifice altering flow rate of NO. CO 2 3 rd Body Quenching: C...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 274 8.3. PNEUMATIC OPERATION Note It is important that the sample airflow system is leak-tight and not pressurized over ambient pressure. Regular leak checks should be performed on the analyzer as described in the maintenance ...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 275 Figure 8-5: External Pump Pack Finally, the T200H/M requires a steady, high under-pressure, which cannot be achieved reliably over extended periods of time with small vacuum pumps. The external pump used for the T200H/M ha...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 276 8.3.2.1. NO/NO x and AutoZero cycles For the routing of the sample gas flow, the analyzer uses a variety of valves. The NO/NO X valve directs the sample gas either directly to the reaction cell or through the unit’s NO 2 c...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 277 O3 F LOW SENSO R EXH AU ST MAN IFOLD Figure 8-6: Location of Gas Flow Control Assemblies for T200H 07270B DCN6512

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 278 VACUUM PRESSURE SENSOR SAMPLE PRESSURE SENSOR O 3 F LOW SEN SOR FLOW PRESSURE SENSOR PCA INSTRUMENT CHASSIS PERMAPURE DRYER NO/NO X VALVE AUTOZERO VALVE O 3 GENERATOR SAMPLE GAS INLET F ilt er Orifice Dia. 0.004" PUMP ...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 279 8.3.3.1. Critical Flow Orifice The most important component of the flow control assemblies is the critical flow orifice. Critical flow orifices are a remarkably simple way to regulate stable gas flow rates. They operate wi...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 280 The following table lists the gas flow rates of the critical flow orifices in the standard T200H/M Table 8-3: T200H/M Critical Flow Orifice Diameters and Gas Flow Rates ORIFICE DIAMETER NOMINAL FLOWRATE (cm³/min) LOCATION ...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 281 8.3.5. OZONE GAS AIR FLOW The excess ozone needed for reaction with NO in the reaction cell is generated inside the analyzer because of the instability and toxicity of ozone. Besides the ozone generator itself, this requir...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 282 8.3.6. O 3 GENERATOR The T200H/M uses a corona discharge (CD) tube for creating its O 3 . Corona discharge generation is capable of producing high concentrations of ozone efficiently and with low excess heat. Although ther...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 283 8.3.7. PERMA PURE ® DRYER The air supplied to the O 3 generation system needs to be as dry as possible. Normal room air contains a certain amount of water vapor, which greatly diminishes the yield of ozone produced by the ...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 284 very large and the dryer’s efficiency is low at first but improves as this cycle reduces the moisture in the sample gas and settles at a minimum humidity. Figure 8-11: T200H/M Perma Pure ® Dryer Just like on startup, if th...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 286 8.3.10. PNEUMATIC SENSORS Note The T200H/M displays all pressures in inches of mercury absolute (in-Hg-A), i.e. absolute pressure referenced against zero (a perfect vacuum). The T200H/M uses three pneumatic sensors to veri...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 287 8.3.3). If the temperature/pressure compensation (TPC) feature is turned on (Section 8.8.3), the output of this sensor is also used to supply pressure data for that calculation. The actual pressure value is viewable throug...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 288 Figure 8-13: Dilution Manifold Please inquire with Teledyne-API sales if the analyzer can be modified to fit your application. 8.4. OXYGEN SENSOR (OPT 65A) PRINCIPLES OF OPERATION 8.4.1. PARAMAGNETIC MEASUREMENT OF O 2 The...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 289 Figure 8-14: Oxygen Sensor - Principle of Operation 8.4.2. OPERATION WITHIN THE T200H/M ANALYZER The oxygen sensor option is transparently integrated into the core analyzer operation. All functions can be viewed or accesse...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 290 8.5. ELECTRONIC OPERATION Figure 8-15 shows a block diagram of the major electronic components of the T200H/M. Pneumatic Sensor Board Sample Pressure Sensor Vacuum Pressure Sensor O 3 Flow Sensor Ana log Outputs Status Out...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 291 8.5.1. CPU The unit’s CPU card, installed on the motherboard located inside the rear panel, is a low power (5 VDC, 720mA max), high performance, Vortex 86SX-based microcomputer running Windows CE. Its operation and assembl...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 292 8.5.2. SENSOR MODULE, REACTION CELL Electronically, the T200H/M sensor assembly (see Figure 9-6) consists of several subassemblies with different tasks: to detect the intensity of the light from the chemiluminescence react...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 293 8.5.3. PHOTO MULTIPLIER TUBE (PMT) The T200H/M uses a photo multiplier tube (PMT) to detect the amount of chemiluminescence created in the sample chamber. PMT Housing End Plate This is the entry to the PMT Exchange PMT Pre...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 294 A typical PMT is a vacuum tube containing a variety of specially designed electrodes. Photons from the reaction are filtered by an optical high-pass filter, enter the PMT and strike a negatively charged photo cathode causi...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 295 8.5.4. PMT COOLING SYSTEM The performance of the analyzer’s PMT is significantly affected by temperature. Variations in PMT temperature are directly reflected in the signal output of the PMT. Also the signal to noise ratio...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 296 be adjusted through a potentiometer. These adjustments should only be performed when encountering problems with the software calibration that cannot be rectified otherwise. See Section 11.6.3.8 for this hardware calibratio...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 298 Thermistor(s) – Low Temperature Sensing: (e.g. Sample Chamber and Reaction Cell temperatures) RELAY PCA DC Control Logic Solid State AC Relays Preamplifiers and Signal Conditioning MOTHER BOARD A/D Converter (V/F) CPU Them...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 299 Table8-4: Thermocouple Configuration Jumper (JP5) Pin-Outs TC INPUT JUMPER PAIR DESCRIPTION FUNCTION 1 – 11 Gain Selector Selects preamp gain factor for J or K TC - IN = J TC gain factor - OUT = K TC gain factor 2 – 12 Out...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 300 Table 8-5: Typical Thermocouple Settings TC TYPE TERMINATION TYPE OUTPUT SCALE TYPE JUMPER BETWEEN PINS USED ON JUMPER COLOR INPUT TC1 (J15) K GROUNDED 5mV / °C 2 – 12 4 – 14 T200H/M with Mini HiCon Converter BROWN K ISOLA...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 301 8.5.8. STATUS LEDS & WATCH DOG CIRCUITRY Thirteen LEDs are located on the analyzer’s relay board to indicate the status of the analyzer’s heating zones and valves as well as a general operating watchdog indicator. Tabl...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 302 8.5.9. MOTHERBOARD This is the largest electronic assembly in the analyzer and is mounted to the rear panel as the base for the CPU board and all I/O connectors. This printed circuit assembly provides a multitude of functi...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 304 8.5.10. ANALOG OUTPUTS The analyzer comes equipped with four Analog Outputs: A1 , A2 , A3 and a fourth that is a spare. A1 and A2 Outputs: The first two, A1 and A2 are normally set up to operate in parallel so that the sam...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 305 8.6. POWER DISTRIBUTION & CIRCUIT BREAKER The analyzer operates in two main AC power ranges: 100-120 VAC and 220-240 VAC (both ± 10%) between 47 and 63 Hz. A 5 ampere circuit breaker is built into the ON/OFF switch. In...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 306 8.7. FRONT PANEL/DISPLAY INTERFACE ELECTRONICS Users can input data and receive information directly through the front panel touch-screen display. The LCD display is controlled directly by the CPU board. The touch screen i...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 307 8.8. SOFTWARE OPERATION The instrument’s core module is a high performance, X86-based microcomputer running Windows CE. Inside Windows CE, special software developed by Teledyne API interprets user commands from the variou...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 308 8.8.1. ADAPTIVE FILTER The T200H/M NO X analyzer software processes sample gas concentration data through a built-in adaptive filter. Unlike other analyzers that average the output signal over a fixed time period, the T200...

Teledyne API - Model T200H/T200M Operation Manual Principles of Operation 309 8.8.3. TEMPERATURE/PRESSURE COMPENSATION (TPC) The software features a compensation of some temperature and pressure changes critical in the measurement of NO and NO X concentration. When the TPC feature is enabled (defaul...

Principles of Operation Teledyne API - Model T200H/T200M Operation Manual 310 8.8.4. NO 2 CONVERTER EFFICIENCY COMPENSATION Over time, the molybdenum in the NO 2 converter oxidizes and looses its original capacity of converting NO 2 into NO, eventually resulting in a decreased converter efficiency (...

A Primer on Electro-Static Discharge 311 9. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reliable service for a long time. This ...

A Primer on Electro-Static Discharge Teledyne API - Model T200H/T200M Operation Manual 312 Table 9-1: Static Generation Voltages for Typical Activities MEANS OF GENERATION 65-90% RH 10-25% RH Walking across nylon carpet 1,500V 35,000V Walking across vinyl tile 250V 12,000V Worker at bench 100V 6,000...

Teledyne API - Model T200H/T200M Operation Manual A Primer on Electro-Static Discharge 313  When static charges accumulated on a sensitive device discharges from the device to another surface such as packaging materials, work surfaces, machine surfaces or other device. In some cases, charged device...

A Primer on Electro-Static Discharge Teledyne API - Model T200H/T200M Operation Manual 314 9.4. BASIC PRINCIPLES OF STATIC CONTROL It is impossible to stop the creation of instantaneous static electric charges. It is not, however difficult to prevent those charges from building to dangerous levels o...

Teledyne API - Model T200H/T200M Operation Manual A Primer on Electro-Static Discharge 315 While this layer may equalizes any charges that occur across the whole bag, it does not prevent the build up of static charges. If laying on a conductive, grounded surface, these bags will allow charges to ble...

Teledyne API - Model T200H/T200M Operation Manual A Primer on Electro-Static Discharge 317  Connect your wrist strap to ground.  If you are at the instrument rack, hold the bag in one hand while your wrist strap is connected to a ground point.  If you are at a anti-ESD work bench, lay the contain...

A Primer on Electro-Static Discharge 319 GLOSSARY Note: Some terms in this glossary may not occur elsewhere in this manual. Term Description/Definition 10BaseT an Ethernet standard that uses twisted (“T”) pairs of copper wires to transmit at 10 megabits per second (Mbps) 100BaseT same as 10BaseT exc...

APPENDIX A-1: Software Menu Trees T200H/M and 200EH/EM Menu Trees (05147H DCN6512) A-2 APPENDIX A-1: Models T200H/M, 200EH/EM Software Menu Trees PRIMARY SETUP MENU SAMPLE MSG 1 CALZ 4 CALS 4 CLR 1 SETUP A1: User Selectable Range 2 A2: User Selectable Range 2 A3: User Selectable Range 2 A4: User Sel...

APPENDIX A-1: Software Menu Trees T200H/M and 200EH/EM Menu Trees (05147H DCN6512) A-3 SETUP PASS DAS RNGE CLK M ORE ACAL 1 CFG <TST TST>  M ODEL TYPE AND NUM BER  PART NUM BER  SERIAL NUM BER  SOFTW ARE REVISION  LIBRARY REVISION  iCHIP SOFTW ARE REVISION  HESSEN PROTOCOL REVISION 2  ...

APPENDIX A-1: Software Menu Trees T200H/M and 200EH/EM Menu Trees (05147H DCN6512) A-4 SETUP PASS DAS RNGE CLK MORE ACAL 1 CFG SAMPLE 1 ACAL menu only appear if analyzer is equipped with Zero/Span or IZS valve options. 2 Editing an existing DAS channel will erase any data stored on the channel optio...

APPENDIX A-1: Software Menu Trees T200H/M and 200EH/EM Menu Trees (05147H DCN6512) A-5 SETUP PASS DAS RNGE CLK MORE ACAL CFG SAMPLE COMM VARS DIAG EDIT PRNT JUMP NEXT PREV 0) DAS_HOLD_OFF1) TPC_ENABLE2) RCELL_SET3) DYN_ZERO4) DYN_SPAN5) CONC_PRECISION6) CLOCK_ADJ7) SERVICE_CLEAR8) TIME_SINCE_SVC9) S...

APPENDIX A-1: Software Menu Trees T200H/M and 200EH/EM Menu Trees (05147H DCN6512) A-6 SETUP PASS DAS RNGE CLK MORE ACAL CFG SAMPLE COMM VARS DIAG Go to DIAG Menu Tree HESN 2 INET 1 ID ENTER PASSWORD: 818 ENTER PASSWORD: 818 ENTER PASSWORD: 818 1 E-Series: only appears if Ethernet Option is installe...

APPENDIX A-2: Setup Variables For Serial I/O T200H/M and 200EH/EM Menu Trees (05147H DCN6512) A-8 APPENDIX A-2: Setup Variables For Serial I/O Table A-1: Setup Variables Setup Variable Numeric Units Default Value Value Range Description Low Access Level Setup Variables (818 password) DAS_HOLD_OFF Mi...

T200H/M and 200EH/EM Menu Trees (05147H DCN6512) APPENDIX A-2: Setup Variables For Serial I/O A-9 Setup Variable Numeric Units Default Value Value Range Description Medium Access Level Setup Variables (929 password) LANGUAGE_SELECT — ENGL ENGL, SECD, EXTN Selects the language to use for the user int...

T200H/M and 200EH/EM Menu Trees (05147H DCN6512) APPENDIX A-3: Warnings and Test Measurements A-21 APPENDIX A-3: Warnings and Test Measurements Table A-2: Warning Messages Name 1 Message Text Description Warnings WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset. WDATAINIT DATA I...

APPENDIX A-3: Warnings and Test Measurements T200H/M and 200EH/EM Menu Trees (05147H DCN6512) A-22 Name 1 Message Text Description Warnings WCONVTEMP CONV TEMP WARNING Converter temperature outside of warning limits specified by CONV_SET variable. WPMTTEMP PMT TEMP WARNING PMT temperature outside of...

T200H/M and 200EH/EM Menu Trees (05147H DCN6512) APPENDIX A-3: Warnings and Test Measurements A-23 Table A-3: Test Measurements Test Measurement Name Message Text Description Test measurements NONOXCONC NO=396.5 NOX=396.5 3 Simultaneously displays NO and NOX concentrations. RANGE not 6 RANGE=500.0 P...

APPENDIX A-4: M Signal I/O Definitions T200H/M and 200EH/EM Menu Trees (05147H DCN6512) A-28 Signal Name Bit or Channel Number Description B status outputs, U27, J1018, pins 1 – 8 = bits 0 – 7, default I/O address 324 hex ST_CO2_CAL 15 0 0 = in CO 2 calibration mode 1 = in measure or other calibrati...

T200H/M and 200EH/EM Menu Trees (05147H DCN6512) APPENDIX A-4: M Signal I/O Definitions A-29 Signal Name Bit or Channel Number Description LOW_SPAN_VALVE 20 10 0 = let low span gas in 1 = let high span/sample gas in SPAN_VALVE 3 11 0 = let span gas in 1 = let sample gas in NO2_VALVE 16 0 = let NO 2 ...

APPENDIX A-4: M Signal I/O Definitions T200H/M and 200EH/EM Menu Trees (05147H DCN6512) A-30 Signal Name Bit or Channel Number Description Rear board analog outputs, default I/O address 327 hex CONC_OUT_1 Concentration output #1 (NO X ) DATA_OUT_1 6 0 Data output #1 CONC_OUT_2 Concentration output #...

T200H/M and 200EH/EM Menu Trees (05147H DCN6512) APPENDIX A-6: Terminal Command Designators A-35 APPENDIX A-6: Terminal Command Designators Table A-7: Terminal Command Designators COMMAND ADDITIONAL COMMAND SYNTAX DESCRIPTION ? [ID] Display help screen and this list of commands LOGON [ID] password E...

APPENDIX A-6: Terminal Command Designators T200H/M and 200EH/EM Menu Trees (05147H DCN6512) A-36 The command syntax follows the command type, separated by a space character. Strings in [brackets] are optional designators. The following key assignments also apply. TERMINAL KEY ASSIGNMENTS ESC Abort l...

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APPENDIX B - Spare Parts Note Use of replacement parts other than those supplied by Teledyne Advanced Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the TAPI Website at

T200H Spare Parts List (Reference: 07351, 2012 July 17, 14:26p PARTNUMBER DESCRIPTION 000940100 CD, ORIFICE, .003 GREEN 000940300 CD, ORIFICE, .020 VIOLET 000940400 CD, ORIFICE, .004 BLUE (KB) 000940500 CD, ORIFICE, .007 ORANGE (KB) 001761800 ASSY, FLOW CTL, 90CC, 1/4" TEE-TMT, B 002270100 AKIT,...

T200H Spare Parts List (Reference: 07351, 2012 July 17, 14:26p HW0000685 LATCH, MAGNETIC, FRONT PANEL (KB) KIT000095 AKIT, REPLACEMENT COOLER KIT000219 AKIT, 4-20MA CURRENT OUTPUT KIT000231 KIT, RETROFIT, Z/S VALVE KIT000253 ASSY & TEST, SPARE PS37 KIT000254 ASSY & TEST, SPARE PS38 OP0000030...

T200M Spare Parts List (Reference 07367, 2012 July 12, 14:20p) PARTNUMBER DESCRIPTION 040410300 ASSY, VACUUM MANIFOLD 040900000 ORIFICE HOLDER, REACTION CELL (KB) 041800500 PCA, PMT PREAMP, VR 041920000 ASSY, THERMISTOR 042680100 ASSY, VALVE (SS) 043170000 MANIFOLD, RCELL, (KB) * 043420000 ASSY, HEA...

Appendix C Warranty/Repair Questionnaire T200H/M, M200EH/EM (05149B DCN5798) TELEDYNE INSTRUMENTS CUSTOMER SERVICE EMAIL: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-1 CUSTOMER:_____________________________________ PHONE: ___________________...

APPENDIX D – Wire List and Electronic Schematics 07270B DCN 6512 D-1

T200X INTERCONNECT LIST (Reference 0691101C DCN5936) Cable Part # Signal Assembly PN J/P Pin Assembly PN J/P Pin 0364901 CBL, AC POWER AC Line Power Entry CN0000073 L Power Switch SW0000025 L AC Neutral Power Entry CN0000073 N Power Switch SW0000025 N Power Grnd Power Entry CN0000073 Shield SW000002...

1 2 3 4 5 6 A B C D 6 5 4 3 2 1 D C B A APPR O VALS D R A W N CH ECKED APPROVE D D A TE SIZ E D R A W ING NO. R E VISION SH EET The information herein is theproperty of API and issubmitted in strictest con- Unauthorized use by anyone fidence for reference only. for any other purposes isprohibited. T...

1 2 3 4 A B C D 4 3 2 1 D C B A A PPROV A LS D R A WN CHECKED A PPROV ED DATE S IZE D R A W I N G NO . R E V I S I ON S HEET The information herein is theproperty of API and issubmitted in strictest con- Unauthorized use by anyone fidence for reference only. for any other purposes isprohibited. This...

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P1.R3.schdoc Drawn By: GUI Interface 06698 D 1 4 2 3 4 5 6 7 8 1 51 52 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 ...

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P2.R3.schdoc Drawn By: 06698 D 2 4 22uH L1 Vin 5 SHDN 4 SW 1 GN D 2 FB 3 U1 CAT4139TD-GT3 4.7uF/16V C9 1K R12 2.0 R14 5V-GND +5V 9.76 R13 3.9uH L2 487K R9 309K R8 80.6K R18 66.5K R1...

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P3.R3.schdoc Drawn By: 06698 D 4 3 12345 To old TScreen 70553-004 NI J11 LLRLSDRTLT +5V CHASSIS 1 2 NI J12 BUS +5 12345 To new TScreen 70553-004 J10 LT 1 RT 2 SHL D 3 RL 4 LL 5 GN D...

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P4.R3.schdoc Drawn By: 06698 D 4 4 TOUCH SCREEN INTERFACE CIRCUITRY ( TBD) GUI Interface R40 10K O p tion CLKOUT_P CLKOUT_N 3.3V C49 0.1 R41100 FB6 FB14 Vcc PIN 28 C47 0.01 22uF/6.3...

1 1 2 2 3 3 4 4 D D C C B B A A Title Number Revision Size A Date: 5/7/2010 Sheet of File: N:\PCBMGR\..\06882-P1-R0.SchDoc Drawn By: LVDS, Transmitter Board B 1 1 RT 06882 VAD6VAD7VAD8VAD9VAD10VAD11VBD10VBD11VAD0VAD1VAD2VAD3VBD2VBD3VBD4VBD5VBD6VBD7 VBDE Y0_NY0_PY1_NY1_PY2_NY2_P CLKOUT_NCLKOUT_P R2 2...