Teledyne T200H/M - Manual

Teledyne T200H/M

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Table of Contents:

  • Page 3 – ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI); NOTICE OF COPYRIGHT
  • Page 5 – SAFETY MESSAGES
  • Page 6 – Teledyne API - Model T200H/T200M Operation Manual; CONSIGNES DE SÉCURITÉ
  • Page 7 – WARRANTY; COVERAGE; Static Discharge
  • Page 9 – ABOUT THIS MANUAL; Rev; Note
  • Page 11 – ix; REVISION; DCN; 512 Administrative updates
  • Page 13 – xi; TABLE OF CONTENTS
  • Page 14 – MORE
  • Page 15 – and NO
  • Page 16 – LIST OF FIGURES
  • Page 18 – LIST OF TABLES; NIST-SRM's Available for Traceability of NO
  • Page 19 – LIST OF APPENDICES; APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
  • Page 21 – The Models T200H and T200M include the following features:
  • Page 22 – Option; CAUTION – GENERAL SAFETY HAZARD
  • Page 23 – Analog Input and USB Com Port
  • Page 25 – SPECIFICATIONS AND APPROVALS
  • Page 26 – EMC
  • Page 27 – WARNING; advise the shipper first, then Teledyne API.
  • Page 28 – AREA; Back of the instrument
  • Page 29 – Front Panel
  • Page 30 – Display Screen and Touch Control Description
  • Page 31 – Display/Touch Control Screen Mapped to Menu Charts
  • Page 32 – T200H/M Rear Panel Layout; Connector for three-prong cord to apply AC power to the analyzer.
  • Page 33 – T200H/M Internal Layout
  • Page 35 – Analog In Connector; PIN DESCRIPTION; GND
  • Page 36 – Table 3-1: Analog Output Data Type Default Settings; Analog Output Connector
  • Page 37 – Status Output Connector
  • Page 38 – Current Loop Option Installed on the Motherboard; See
  • Page 39 – CAUTION – Avoid Warranty Invalidation
  • Page 40 – Control Input Connector
  • Page 41 – Table 5-5: Alarm Relay Output Assignments; RELAY NAME; CONCENTRATION; ALARM OUT; Alarm Relay Output Pin Assignments
  • Page 42 – Table 3-7: Concentration Alarm Relay Output Operation; RELAY PIN; Active
  • Page 43 – T200H/M Multidrop Card
  • Page 45 – or H; TYPE; ppm
  • Page 46 – Source of; SAMPLE GAS; Removed during; Instrument; SAMPLE; PUMP; Gas Dilution; Gas; here if input
  • Page 47 – Zero Gas; VEN; Manual; VENT
  • Page 48 – CAUTION; sample gas should be equal to ambient atmospheric pressure.; fittings for leaks using procedures defined in Section 7.5.1.
  • Page 49 – T200H Internal Pneumatic Block Diagram - Standard Configuration
  • Page 50 – INSTRUMENT CHASSIS; Destruct; PMT; T200M Internal Pneumatic Block Diagram - Standard Configuration; present on the T200H, but not in the T200M.
  • Page 51 – Calibr; HI
  • Page 53 – MODE VALVE; The state of the zero/span valves can also be controlled:; Manually from the analyzer’s front panel by using the; DIAG
  • Page 54 – , followed by 50% volume of charcoal to absorb NO
  • Page 55 – The state of the optional valves can be controlled:
  • Page 59 – Sensor Option 65A; Please see Section 3.7.2 for calibration connections and method.; Sensor; T200H – Internal Pneumatics with O2 Sensor Option 65A
  • Page 60 – T200M – Internal Pneumatics with O
  • Page 61 – CLR; MSG; TEST
  • Page 62 – Final Test and Validation Data Sheet
  • Page 63 – CALIBRATION PROCEDURE; Final Test and Validation; Use the LOW button when calibrating for NXCNC1
  • Page 64 – To select the concentration units of measure press:
  • Page 66 – STEP 3 – Set NO
  • Page 67 – To perform the zero/span calibration procedure:
  • Page 68 – SENSOR CALIBRATION PROCEDURE; Calibration Setup; Valve; Sensor Calibration Set Up
  • Page 69 – Calibration Method; STEP 1 – Set O
  • Page 70 – STEP 2 – Activate O; Press; ENTR; to keep; EXIT; times to return; menu
  • Page 71 – STEP 4 – O
  • Page 73 – OPERATING INSTRUCTIONS
  • Page 74 – Front Panel Display with “SAMPLE” Indicated in the Mode Field; and; SETUP; , other modes the analyzer can be operated in are:
  • Page 75 – Sampling normally, flashing text indicates adaptive filter is on.; The very important; CAL; mode, which allows calibration of the analyzer in various
  • Page 76 – DISPLAY PARAMETER UNITS
  • Page 78 – To view and clear warning messages; Viewing and Clearing T200H/M WARNING Messages
  • Page 79 – Pressing the; key switches the T200H/M into calibration mode. In this mode, the; CALS; The; CALZ; CALS; button is used to calibrate the span point of the analyzer. It is; The; Table 4-4: Primary Setup Mode Features and Functions
  • Page 80 – Table 4-5: Secondary Setup Mode Features and Functions; CFG: VIEWING THE ANALYZER’S
  • Page 81 – CFG; DAS RNGE PASS CLK MORE EXIT; NEXT; ACAL: AUTOMATIC CALIBRATION; A menu tree showing the; ACAL; menu’s entire structure can be found in Appendix A-1; ACAL; feature are located in the Section 7.7 of this manual
  • Page 82 – DAS - USING THE DATA ACQUISITION SYSTEM; DAS STATUS; LED STATE
  • Page 83 – DAS HOLD OFF
  • Page 84 – Table 4-8: DAS Data Parameter Functions; FUNCTION EFFECT; Records instantaneous reading.; PRECISION
  • Page 85 – CALDAT; check
  • Page 88 – PRIMARY SETUP MENU; Translates to the following configuration:
  • Page 89 – DATA ACQUISITION
  • Page 90 – From the
  • Page 91 – To configure the parameters for a specific data parameter, press:; FROM THE E DIT DA TA PARAMETE R MENU; See Appendix A-5 for list of DAS parameters available on the T200H/M.
  • Page 93 – To define the
  • Page 94 – DATA ACQUIS ITI ON
  • Page 95 – Starting Date; is in the
  • Page 98 – APICOM Graphical User Interface for Configuring the DAS
  • Page 99 – RNGE: RANGE UNITS AND DILUTION; The T200H/M can display concentrations in parts per million (10; E XIT re turns; Concentrations displayed in mg/m
  • Page 100 – SPAN; of the undiluted calibration gas
  • Page 101 – PASS: PASSWORD FEATURE; PASS; Toggle this
  • Page 103 – CLOCK; The T200H/M has a built-in clock for the AutoCal timer, Time; stamps on COM port messages and DAS data entries.; P RIMARY SE TUP ME NU
  • Page 104 – P RIMARY SE TUP MENU; Co ntinue to press; un til ...
  • Page 105 – DTE devices receive data on pin 2 and transmit data on pin 3.
  • Page 106 – on
  • Page 107 – HESSEN PROTOCOL; mode is enabled:
  • Page 108 – To select the baud rate of one of the COM Ports, press:
  • Page 109 – To initiate the test press the following key sequence.
  • Page 110 – or
  • Page 111 – is a female DB9
  • Page 112 – are not lit, change
  • Page 113 – Table 4-12 Ethernet Status Indicators; LED FUNCTION; On when connection to the LAN is valid.
  • Page 117 – COM – LAN / Internet Manual Configuration
  • Page 118 – is the name by which the analyzer appears on your network. The; Table 4-14: Internet Configuration Menu Button Functions; BUTTON FUNCTION
  • Page 121 – Note that because the RS-232 Multidrop option uses both the; A Primer on Electro-Static; NO power; all
  • Page 122 – Jumper and Cables for Multidrop Mode
  • Page 123 – Analyzer; Ensure jumper is
  • Page 124 – MINIMUM REQUIREMENTS; Instrument firmware with MODBUS capabilities installed.; ACTIONS
  • Page 126 – DESCRIPTION
  • Page 128 – In its standard operating mode the T200H/M measures NO, NO; Press th e; NE XT; buttons; JUMP
  • Page 129 – A series of diagnostic tools is grouped together under the
  • Page 130 – To access the DIAG functions press the following keys:
  • Page 132 – To begin the Analog Output Step Test press:
  • Page 133 – Analog Output Connector Key
  • Page 134 – Additionally; Applications where low concentrations of NO, NO; mA
  • Page 140 – From the
  • Page 141 – To add a zero offset to a specific analog output channel, press:
  • Page 142 – Table 4-22: Analog Output Data Type Default Settings; CHANNEL DEFAULT SETTING
  • Page 144 – Use these buttons to move
  • Page 146 – To set the reporting range for an analog output, press:; Use these; RANGE SELECTION TOUCH SCREEN CONTROL BUTTON FUNCTIONS
  • Page 147 – concentration Range 1) is chosen for channel A1 on an
  • Page 151 – To calibrate the outputs as a group with the; AOUTS CALIBRATION
  • Page 153 – ANALYZER; Setup for Calibrating Analog Outputs
  • Page 154 – These menus
  • Page 155 – pin assignments of; Setup for Calibrating Current Outputs
  • Page 156 – % resistor across the current loop output. Using a; Alternative Setup for Calibrating Current Outputs; FULL SCALE
  • Page 157 – To adjust the zero and span values of the current outputs, press:
  • Page 158 – To perform a; AIN CALIBRATION
  • Page 159 – DIAG – Analog Inputs (Option) Configuration Menu
  • Page 161 – The default settings for this feature are:; DISPLAY VALUE
  • Page 162 – To delete an entry in the display value list, press:
  • Page 164 – To activate the electrical test press the following buttons:
  • Page 165 – menu that is retained after you exit
  • Page 166 – To access this feature press the following menu sequence:; DIAG OZONE
  • Page 167 – Repeat Pressing
  • Page 168 – The default settings for; ALARM STATUS; Disabled
  • Page 169 – STATUS; 2 3 4 5 6 7 8 D
  • Page 171 – Control Inputs with External 5 V Power Supply; is used when the analyzer is connected to a computer with a; Interactive mode; is used with a terminal emulation programs such as
  • Page 172 – Table 4-31: Terminal Mode Software Commands; COMMAND FUNCTION; All Commands follow the syntax:; Where; COMMAND COMMAND
  • Page 174 – GENERAL MESSAGE FORMAT; is the analyzer ID, a number with 1 to 4 digits.
  • Page 175 – The first step is to turn on the; MODEM ENABLE; To change this setting press:
  • Page 176 – To initialize the modem press:; achieved with the LOGOFF command.; To log on to the T200H/M analyzer with; SECURITY MODE; Where N is any numeral between 0 and 9.
  • Page 177 – APICOM Remote Control Program Interface
  • Page 178 – Manual Addendum for Hessen Protocol
  • Page 179 – RS-232 Communication Parameters for Hessen Protocol; Parameter Standard Hessen
  • Page 180 – that has more; MODE ID
  • Page 181 – To Select a Hessen response mode, press:
  • Page 182 – To change or edit these settings press:; GAS DEFAULT
  • Page 183 – Table 4-36: Default Hessen Status Bit Assignments
  • Page 185 – CALIBRATION PROCEDURES; MEASUREMENTS
  • Page 187 – Calibration Gases
  • Page 188 – The default setting for the NO
  • Page 189 – Converter Efficiency; conversion efficiency.; VENT if not vented; Gas Supply Setup for Determination of NO
  • Page 190 – Set the expected NO
  • Page 191 – STEP THREE; then press; times to return to
  • Page 192 – Perform the converter efficiency calculation procedure:
  • Page 193 – Connect the sources of zero air and span gas as shown below.
  • Page 195 – Set Expected NO and NO
  • Page 197 – Perform the zero/span calibration check procedure:; ZERO; CAL SETUP; NOX STB
  • Page 201 – To perform a manual calibration check with zero/span valve:
  • Page 202 – CALIBRATION WITH REMOTE CONTACT CLOSURES; connector. Instructions for setup and use of these contacts can be; CALIBRATE; is disabled, the instrument will return to SAMPLE mode,
  • Page 203 – ) if either the zero/span valve or the IZS; LO; Table 5-3: AutoCal Attribute Setup Parameters
  • Page 204 – Select zero and span mode; Starting Time
  • Page 205 – To program the sample sequence shown above, follow this flow chart:
  • Page 206 – SLOPE; OFFSET; parameters. These values; for data analysis, documentation
  • Page 207 – INSTRUMENT MAINTENANCE; maintenance procedures listed below. Refer to Section 5.
  • Page 209 – Test and Validation Data Form
  • Page 210 – Sample Particulate Filter Assembly; Turn OFF the pump to prevent drawing debris into the sample line.
  • Page 211 – DRYER PARTICULATE FILTER; The air for the O; Particle Filter on O
  • Page 213 – CONVERTER; The NO; the converter cartridge can be seen.; Remove the tube fittings from the converter.; Converter Assembly
  • Page 215 – Reaction Cell Assembly; supply air filter chemical.
  • Page 216 – To replace a critical flow orifice, do the following:; Unscrew the 1/8” sample and ozone air tubes from the reaction cell; Critical Flow Orifice Assembly
  • Page 219 – any warning messages and take corrective action as necessary.
  • Page 220 – button displays if there is more than
  • Page 221 – To view or clear a warning messages press:; Viewing and Clearing Warning Messages
  • Page 223 – Enter 07 to Jump; Switching Signal I/O Functions
  • Page 224 – C communications bus and the relay board are; Motherboard; CPU Status LED; Motherboard Watchdog Status Indicator
  • Page 225 – Relay Board PCA
  • Page 226 – Relay Board Status LEDs
  • Page 228 – T200H – Basic Internal Gas Flow
  • Page 229 – T200H – Internal Gas Flow with Ambient Zero Span, OPT 50A
  • Page 230 – T200H – Internal Gas Flow with O
  • Page 231 – T200M – Basic Internal Gas Flow
  • Page 232 – T200M – Internal Gas Flow with Ambient Zero Span, OPT 50A
  • Page 233 – T200M – Internal Gas Flow with O; SAMPLE FLOW WARNING; on the front panel display and the; instead of a value “0”. This message applies to; XXXX; for the sample flow, confirm that the external sample
  • Page 234 – If the pump is operating but the unit reports a; OZONE; message on the front panel and a value between 0.0 and 200
  • Page 235 – CORRECT FLOW
  • Page 236 – NO OFFS
  • Page 239 – SLOPES; If the slopes for NO and NO
  • Page 241 – HVPS; voltage value may cause excess background noise and a high; AZERO
  • Page 243 – Main AC Heater; Location of AC power Configuration Jumpers; items, such as the zero/span valve options and the O
  • Page 244 – AC Power Configuration for Internal Pumps (JP7)
  • Page 245 – WHITE
  • Page 246 – An O; available on the; Typical Set Up of AC Heater Jumper Set (JP6)
  • Page 247 – Table 7-6: DC Power Test Point and Wiring Color Code; C BUS
  • Page 248 – function in the
  • Page 249 – function under the; FULL SCALE OUTPUT VOLTAGE
  • Page 250 – The procedure below can be used to test the Status outputs.
  • Page 251 – The control input bits can be tested by the following procedure:
  • Page 253 – OTEST; and specific tests for other sub-assemblies.
  • Page 254 – Table 7-11: Example of HVPS Power Supply Outputs; If; Measure the voltage across TP1 and TP2, it should be 10.0
  • Page 255 – 50 mV. With the pump
  • Page 257 – concentration when run with moist,; signal voltage using the; Menu; around that set point. On power-up of the analyzer, the front panel
  • Page 259 – GENERATOR REPLACEMENT
  • Page 260 – STABIL
  • Page 261 – The fine adjustment typically increments the; NORM PMT; value by about 30 mV.; This is the final very-fine adjustment.
  • Page 263 – -Port Reaction Cell Oriented to the Sensor Housing
  • Page 264 – between HVPS and PMT.
  • Page 265 – INSTRUMENT; AC Relay; Relay PCA with AC Relay Retainer In Place; AC Relay Retain Occludes; Mounting; Relay PCA Mounting Screw Locations
  • Page 267 – QUESTION ANSWER
  • Page 269 – PRINCIPLES OF OPERATION
  • Page 270 – Model 200E Instrument Response; Wavelength; Intensity; T200H/M Sensitivity Spectrum
  • Page 271 – AND NO; oy; Conversion Principle
  • Page 272 – reaction in the reaction cell.
  • Page 273 – is present in the; values. This average offset value is subtracted from the raw
  • Page 274 – NOx from Stationary Gas Turbines
  • Page 275 – List of Interferents; In cases with excessively high CO
  • Page 276 – process if the pump is upstream.
  • Page 277 – External Pump Pack
  • Page 278 – and AutoZero cycles; unit’s NO; A critical flow orifice.
  • Page 279 – Location of Gas Flow Control Assemblies for T200H
  • Page 280 – Scrubber; Gas Flow; Location of Gas Flow Control Assemblies for T200M
  • Page 281 – Flow Control Assembly & Critical Flow Orifice
  • Page 282 – TOTAL INLET GAS FLOW – Standard Configuration; EFFECT OF TEMPERATURE ON CRITICAL FLOW
  • Page 283 – must also be
  • Page 284 – The T200H/M uses a corona discharge (CD) tube for creating its O
  • Page 285 – DRYER; Semi-Permeable Membrane Drying Process
  • Page 286 – Dryer
  • Page 288 – Vacuum Manifold
  • Page 289 – Supply Air Flow Sensor
  • Page 290 – Dilution Manifold
  • Page 291 – Oxygen Sensor - Principle of Operation; the analyzer’s other test functions.; O2 TEMP; The O; SENSOR
  • Page 292 – CPU Card; MOTHER; T200H/M Electronic Block Diagram
  • Page 293 – T200H/M CPU Board Annotated
  • Page 294 – in the reaction cell, to produce a
  • Page 295 – PMT Housing Assembly
  • Page 296 – Basic PMT Design
  • Page 297 – PMT Cooling System
  • Page 298 – PMT Preamp PCA; PMT Preamp Block Diagram; PMT TEMP; The electrical test (; ETEST; ) circuit generates a constant, electronic signal intended to; ) feature causes an LED inside the PMT cold block to create a
  • Page 300 – RELAY PCA; CPU; Heater Control Loop Block Diagram.
  • Page 301 – TC INPUT; Gain Selector
  • Page 302 – valve assembly mounted right in front of the NO
  • Page 303 – Status LED Locations – Relay PCA; he most important of the status LED’s on the relay board is the red I
  • Page 304 – is viewable
  • Page 306 – C DATA BUS
  • Page 307 – Power Distribution Block Diagram
  • Page 308 – Front Panel and Display Interface Block Diagram; power supply circuitry for the LCD display module
  • Page 309 – IN ST RUMENT; Basic Software Operation
  • Page 310 – NO SLOPE
  • Page 311 – RCELL TEMP; : The pressure of the sample gas before it reaches the reaction cell,; BOX TEMP; : The temperature inside the analyzer’s case measured in K. This is; GAIN
  • Page 312 – CONVERTER EFFICIENCY COMPENSATION
  • Page 313 – A Primer on Electro-Static Discharge; Triboelectric Charging; pellets during shipment can also build hefty static charges
  • Page 314 – Table 9-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION; Walking across nylon carpet; Semiconductor Reliability News; DAMAGE SUSCEPTIBILITY VOLTAGE; Potentially damaging electro-static discharges can occur:
  • Page 315 – I didn’t feel a shock so there was no electro-static discharge; : Sometimes the damaged caused by electro-
  • Page 316 – Basic anti-ESD Work Station; . An anti-ESD wrist strap keeps the person wearing it; Simply touching a grounded piece of metal is insufficient
  • Page 317 – MAINTENANCE; Pause for a second or two to allow any static charges to bleed away.
  • Page 319 – DO NOT; allow any standard plastic packaging materials to touch the
  • Page 321 – GLOSSARY; Term Description/Definition
  • Page 326 – Only appears when warning messages are active.; Figure A-1: Basic Sample Display Menu
  • Page 327 – Go to iDAS; DISABLED; Go to; SECONDARY SETUP; Menu Tree
  • Page 328 – iDAS Submenu
  • Page 329 – Go to DIAG Menu Tree; INSTRUMENT IP; COMM and VARS Submenus
  • Page 330 – VARS; INET; GAS TYPE; Hessen Protocol Submenu
  • Page 332 – Low Access Level Setup Variables (818 password)
  • Page 333 – Medium Access Level Setup Variables (929 password)
  • Page 345 – APPENDIX A-3: Warnings and Test Measurements; Name; Warnings
  • Page 346 – ON
  • Page 347 – Test Measurement Name; MOLY
  • Page 352 – Front panel I
  • Page 353 – Rear board DAC MUX analog inputs, MUX default I/O address 327 hex
  • Page 354 – Rear board analog outputs, default I/O address 327 hex
  • Page 359 – APPENDIX A-6: Terminal Command Designators; COMMAND ADDITIONAL
  • Page 360 – TERMINAL KEY ASSIGNMENTS
  • Page 366 – This page intentionally left blank.
  • Page 367 – APPENDIX B - Spare Parts
  • Page 369 – T200H Spare Parts List; PARTNUMBER
  • Page 371 – AKIT, REPLACEMENT COOLER
  • Page 372 – T200M Spare Parts List
  • Page 375 – TEST FUNCTION
  • Page 377 – APPENDIX D – Wire List and Electronic Schematics
  • Page 379 – T200X INTERCONNECT LIST
  • Page 385 – THERMOELECT
  • Page 390 – CH
  • Page 405 – GUI Interface; Make; FEMA
  • Page 406 – Backlight Brightness Control
  • Page 407 – Configuration Select; Mode
  • Page 408 – TOUCH SCREEN INTERFACE CIRCUITRY ( TBD)
  • Page 409 – LVDS, Transmitter Board; From ICOP CPU
Loading the manual

INSTRUCTION MANUAL

MODEL T200H/M

NITROGEN OXIDES ANALYZER

© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION

9480 CARROLL PARK DRIVE

SAN DIEGO, CA 92121-5201

USA

Toll-free Phone: 800-324-5190

Phone: 858-657-9800

Fax: 858-657-9816

Email: [email protected]

Website: http://www.teledyne-api.com/

Copyright 2011-2012

07270B DCN6512

Teledyne Advanced Pollution Instrumentation

20 June 2012

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Summary

Page 3 - ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI); NOTICE OF COPYRIGHT

i ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions monitoring, and specialty proce...

Page 5 - SAFETY MESSAGES

iii SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert symbol, and are placed throughout this manual; the safety sy...

Page 6 - Teledyne API - Model T200H/T200M Operation Manual; CONSIGNES DE SÉCURITÉ

Teledyne API - Model T200H/T200M Operation Manual iv CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de ...

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