Teledyne 3010MB - Manuals - manualsarea.com

i i Model 3010MB Teledyne Analytical Instruments Copyright © 1999 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any other language or computerlanguage in whole or in part, in a...

Page 3 - iii; Percent Paramagnetic Oxygen Analyzer; Table of Contents

iii Percent Paramagnetic Oxygen Analyzer Teledyne Analytical Instruments Table of Contents Specific Model Information ................................ iv Preface ................................................................ v Part I: Control Unit, Model MB .............. Part I: 1-1 Part II: Anal...

Page 4 - i v; Specific Model Information

i v Model 3010MB Teledyne Analytical Instruments Specific Model Information The instrument for which this manual was supplied may incorporate one or more options not supplied in the standard instrument. Commonlyavailable options are listed below, with check boxes. Any that are incorpo-rated in the i...

Page 5 - Preface; Overview

v Percent Paramagnetic Oxygen Analyzer Teledyne Analytical Instruments Preface Overview The Analytical Instruments Model 3010MB Percent Paramagnetic Oxygen Analyzer is a versatile microprocessor-based instrument for detect-ing parts-per-million (ppm) levels of oxygen in a variety of backgroundgases....

Page 6 - v i; Main Features of the Analyzer; The Model 3010MB Percent Oxygen Analyzer is sophisticated yet

v i Model 3010MB Teledyne Analytical Instruments Main Features of the Analyzer The Model 3010MB Percent Oxygen Analyzer is sophisticated yet simple to use. The main features of the analyzer include: • A 2-line alphanumeric display screen, driven by microprocessorelectronics, that continuously prompt...

Page 7 - OPERATING INSTRUCTIONS; Model; MB; Oxygen Analyzer; NEMA 4 Bulkhead Mount

Part I: i Part I: Control Unit Teledyne Analytical Instruments OPERATING INSTRUCTIONS Model 3010 MB Oxygen Analyzer Par t I: Control Unit NEMA 4 Bulkhead Mount Part Numbers: D-71385

Page 8 - Tracking the O

ii: Part I Model 3010MB Percent Paramagnetic Oxygen Analyzer Teledyne Analytical Instruments Table of Contents 1 Introduction 1.1 Overview ........................................................................ 1-11.2 Control Unit Inner Control Panel .................................... 1-11.3 Reco...

Page 11 - Introduction; The Analytical Instruments Model 3010MB Analyzer Control Unit,; Control Unit Inner Control Panel; The standard 3010MB Control Unit is housed in a rugged NEMA 4

Part I: 1-1 Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Teledyne Analytical Instruments Introduction 1.1 Overview The Analytical Instruments Model 3010MB Analyzer Control Unit, together with a 3010M Analysis Unit, is a versatile microprocessor-basedinstrument for detecting percent amou...

Page 12 - Figure 1-1: Front of Unmounted Control Unit

1-2: Part I 1 Introduction Model 3010MB Teledyne Analytical Instruments Figure 1-1: Front of Unmounted Control Unit Function Keys: Six touch-sensitive membrane switches are used to change the specific function performed by the analyzer: • Analyze Perform analysis for oxygen content of a sample gas. ...

Page 13 - Analyze; CAUTION: The power must be disconnected to fully

Part I: 1-3 Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Teledyne Analytical Instruments Data Entry Keys: Six touch-sensitive membrane switches are used to input data to the instrument via the alphanumeric VFD display: • Left & Right Arrows Select between functions currentlydisplaye...

Page 14 - Control Unit Interface Panel; The Control Unit interface panel, shown in Figure 1-2, contains the

1-4: Part I 1 Introduction Model 3010MB Teledyne Analytical Instruments 1.4 Control Unit Interface Panel The Control Unit interface panel, shown in Figure 1-2, contains the electrical terminal blocks for external inputs and outputs. The input/outputfunctions are described briefly here and in detail ...

Page 15 - Note: If you require highly accurate Auto-Cal timing, use external

Part I: 1-5 Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Teledyne Analytical Instruments • Power Connection AC power source, 100-240VAC, 50/60Hz • Analog Outputs 0-1 V dc concentration and 0-1 V dcrange ID. Isolated 4-20 mA dc and 4-20mA dc range ID. • Alarm Connections 2 concentration ...

Page 17 - Operational Theory; The Model 3010MB Oxygen Analyzer Control Unit uses an 80C31; Electronics and Signal Processing; Refer to Figure 2-1, Block Diagram of the 3010MB CU Electronics:

Part I: 2-1 Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Teledyne Analytical Instruments Operational Theory 2.1 Introduction The Model 3010MB Oxygen Analyzer Control Unit uses an 80C31 microcontroller with 32 kB of RAM and 128 kB of ROM to control allsignal processing, input/output, and...

Page 18 - Figure 2-1: Block Diagram of the 3010TB CU Electronics

2-2: Part I 2 Operational Theory Model 3010MB Teledyne Analytical Instruments Figure 2-1: Block Diagram of the 3010TB CU Electronics Power Supply A t Conv Current to Voltage Amplifier Second Stage Amplifier Sensor* System Failure Alarm Display M Pro Auto Rang Self TestSignal *From Analysis Unit To A...

Page 19 - Installation; Unpacking the Control Unit

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 3-1 Teledyne Analytical Instruments Installation Installation of Model 3010MB Analyzers includes: 1. Unpacking, mounting, and interconnecting the Control Unit and the Analysis Unit 2. Making gas connections to the system 3. Making ele...

Page 20 - Figure 3-1: Front Panel of the Model 3010MB Control Unit

3 Installation Model 3010MB 3-2: Part I Teledyne Analytical Instruments Figure 3-1: Front Panel of the Model 3010MB Control Unit All operator controls are mounted on the inner control panel, which is hinged on the left edge and doubles as a door to provide access to the inter-nal components of the i...

Page 21 - Figure 3-2: Required Front Door Clearance; Electrical Connections; Figure 3-3 shows the Control Unit interface panel. Connections for; Figure 3-3: Interface Panel of the Model 3010MB Control Unit

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 3-3 Teledyne Analytical Instruments clearance for the door to open in a 90-degree arc of radius 11.75 inches. SeeFigure 3-2. Figure 3-2: Required Front Door Clearance 3.3 Electrical Connections Figure 3-3 shows the Control Unit interf...

Page 22 - The universal power supply requires a 100-; DANGER: Power is applied to the instrument's circuitry as; Figure 3-4: Primary Input Power Connections; There are eight DC output signal connectors on

3 Installation Model 3010MB 3-4: Part I Teledyne Analytical Instruments Primary Input Power: The universal power supply requires a 100- 240V ac, 50/60 Hz power source. See Figure 3-4 for detailed connections. DANGER: Power is applied to the instrument's circuitry as long as the instrument is connect...

Page 23 - The analog output signal has a voltage which depends on the oxygen

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 3-5 Teledyne Analytical Instruments 4–20 mA dc % Range: (-M Option) Current increases linearly with increas- ing oxygen, from 4 mA at 0% to 20 mA at full scale100%. (Full scale = 100% of programmed range.) 4–20 mA dc Range ID: (-M Opt...

Page 24 - Voltage Signal; Range; LO

3 Installation Model 3010MB 3-6: Part I Teledyne Analytical Instruments Table 3-1: Analog Concentration Output-Examples Voltage Signal Current Signal %O2 Output (V dc) Output (mA dc) 0 0.0 4.0 1 0.1 5.6 2 0.2 7.2 3 0.3 8.8 4 0.4 10.4 5 0.5 12.0 6 0.6 13.6 7 0.7 15.2 8 0.8 16.8 9 0.9 18.4 10 1.0 20.0...

Page 25 - • Can be configured as high (actuates when concen-

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 3-7 Teledyne Analytical Instruments Alarm Relays: There are three alarm-circuit connectors on the alarm relays block (under RELAY OUTPUTS) for making connections to internal alarm relaycontacts. Each provides a set of Form C contacts ...

Page 26 - ZERO; Remote Calibration Protocol: To properly time the Digital Remote

3 Installation Model 3010MB 3-8: Part I Teledyne Analytical Instruments Digital Remote Cal Inputs Remote Zero and Span Inputs: The REMOTE SPAN and RE- MOTE ZERO inputs are on the DIGITAL INPUT terminal block. Theyaccept 0 V (OFF) or 24 V dc (ON) for remote control of calibration (SeeRemote Calibrati...

Page 29 - The voltage from the solenoid outputs is nominally 0 V for the OFF; CU

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 3-11 Teledyne Analytical Instruments Figure 3-7 Remote Sensor Connector Pinouts Figure 3-8: Remote Solenoid Return Connector Pinouts The voltage from the solenoid outputs is nominally 0 V for the OFF and 15 V dc for the ON conditions....

Page 30 - Testing the System; Power up the system, and test it by performing the following

3 Installation Model 3010MB 3-12: Part I Teledyne Analytical Instruments 3.4 Testing the System After The Control Unit and the Analysis Unit are both installed and interconnected, and the system gas and electrical connections are complete,the system is ready to test. Before plugging either of the un...

Page 31 - Operation; Enter

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 4-1 Teledyne Analytical Instruments Operation 4.1 Introduction Once the analyzer has been installed, configure it for your process. To do this you can: • Set system parameters— • Specify a password, if desired, requiring operator to l...

Page 33 - Monospaced; The; The subfunctions of the; : Used to define an automatic calibration sequence; Figure 4-1: Hierarchy of Functions and Subfunctions; ANALYZE

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 4-3 Teledyne Analytical Instruments Each of these functions is described in greater detail in the following procedures. The VFD screen text that accompanies each operation is repro-duced, at the appropriate point in the procedure, in ...

Page 34 - by default. This allows; : Logging out prevents an unauthorized tampering with; to get a new screen with additional; : The instrument performs a self-diagnostic test to; show negative readings or not.; : The operator sets whether the instrument analog; PSWD Logout More

4 Operation Model 3010MB 4-4: Par t I Teledyne Analytical Instruments activated, the operator MUST enter the UNIQUE password togain access to set-up functions which alter the instrument'soperation, such as setting the instrument span or zero setting,adjusting the alarm setpoints, or defining analysi...

Page 35 - AutoCal

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 4-5 Teledyne Analytical Instruments Or Output Sttng: HOLD Alarm Dly: 10 min In the first line, TRACK or HOLD should be blinking. The operator can toggle between TRACK and HOLD with the Up or Down keys. WhenTRACK is selected, the analo...

Page 36 - Span; Span Every 0 d; System; AutoCal; NOTE: If you use password security, it is advisable to keep a copy of; Entering the Password; ENTER

4 Operation Model 3010MB 4-6: Par t I Teledyne Analytical Instruments TRAK/HLD AutoCal PSWD Logout More Use < > arrows to blink AutoCal , and press Enter . A new screen for Span/Zero set appears. Span OFF Nxt: 0d 0h Zero OFF Nxt: 0d 0h Press < > arrows to blink Span (or Zero ), then pr...

Page 37 - TETAI; PSWD; TBEAI; Installing or Changing the Password

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 4-7 Teledyne Analytical Instruments is in effect, pressing the ENTER button will enter the default TETAI pass- word for you. Press System to enter the System mode. TRAK/HLD AutoCal PSWD Logout More Use the < > arrow keys to scr...

Page 38 - T E T A I; Characters Available for Password Definition:; A A A A A

4 Operation Model 3010MB 4-8: Par t I Teledyne Analytical Instruments Press Enter to change the password (either the default TETAI or the previously assigned password), or press Escape to keep the existing pass- word and move on. If you chose Enter to change the password, the password assignment scr...

Page 39 - A L 1; NOTE: If you previously logged off the system , you will now be; Logout; Protected Until; OK; Note: Remote Probe connector must be connected to the Analysis

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 4-9 Teledyne Analytical Instruments If no alarms are tripped, the Analyze screen appears as: 0.0 ppm AnlZ Range: 0 100 If an alarm is tripped, the second line will change to show which alarm it is: 0.0 ppm Anlz A L 1 NOTE: If you ...

Page 40 - More; Version SelfTest; SelfTest; RUNNING DIAGNOSTIC; Press Any Key

4 Operation Model 3010MB 4-10: Par t I Teledyne Analytical Instruments Press the System button to start the System function. TRAK/HLD AutoCal PSWD Logout More Use the < > arrow keys to blink More , then press Enter . Version SelfTest Use the < > arrow keys again to move the blinking to...

Page 41 - Shut off the gas pressure before connecting it to the analyzer, and

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 4-11 Teledyne Analytical Instruments TRAK/HLD Auto-Cal PSWD Logout More - Use the Right or Left arrow keys and select More. Press Enter. Version Self-Test Show_Negative=NO - Use the Right or Left arrow keys and select “Show_Negative=N...

Page 42 - CELL FAILURE; Auto Mode Zeroing; AUTO

4 Operation Model 3010MB 4-12: Par t I Teledyne Analytical Instruments If you are using password protection, you will need to enter your password to gain access to either of these functions. Follow the instructionsin sections 4.3.3.2 or 4.3.3.3 to enter your password. Once you have gainedclearance t...

Page 43 - Zero; keys; NOTE: It takes several seconds for the true; Slope; Cell Failure

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 4-13 Teledyne Analytical Instruments 4.4.1.2 Manual Mode Zeroing Press Zero to enter the Zero function. The screen that appears allows you to select between automatic or manual zero calibration. Use the ∆∇ keys to toggle between AUTO ...

Page 44 - Auto Mode Spanning; arrow keys to enter the oxygen-concentration mode. Use

4 Operation Model 3010MB 4-14: Par t I Teledyne Analytical Instruments c. Check whether more time is needed for readings to drop to a satisfactory level. This might happen when zero was started fromvery high PPM level If there are no leaks and the span gas is OK, replace the cell as de- scribed in P...

Page 45 - Manual Mode Spanning; keys to toggle between

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 4-15 Teledyne Analytical Instruments #### ppm Span Slope=#### ppm/s The beginning span value is shown in the upper left corner of the display. As the span reading settles, the screen displays and updates informa-tion on Slope . Spanni...

Page 47 - Alarm

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 4-17 Teledyne Analytical Instruments latching or nonlatching, and either failsafe or nonfailsafe, or, they can bedefeated altogether. The setpoints for the alarms are also established usingthis function. Decide how your alarms should ...

Page 48 - AL1 AL2; DftN FsN LtchN; Alarms

4 Operation Model 3010MB 4-18: Par t I Teledyne Analytical Instruments AL1 AL2 Choose Alarm Set up alarm 1 by moving the blinking over to AL1 using the < > arrow keys. Then press Enter to move to the next screen. AL1 1000 ppm HI DftN FsN LtchN Five parameters can be changed on this scre...

Page 49 - Note: The ranges must be increasing from low to high, for example,

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 4-19 Teledyne Analytical Instruments The Model 3010MB is set at the factory to default to autoranging. In this mode, the microprocessor automatically responds to concentrationchanges by switching ranges for optimum readout sensitivity...

Page 50 - NOTE: When performing analysis on a fixed range, if the oxygen

4 Operation Model 3010MB 4-20: Par t I Teledyne Analytical Instruments 4.6.2 Fixed Range Analysis The autoranging mode of the instrument can be overridden, forcing the analyzer DC outputs to stay in a single predetermined range. To switch from autoranging to fixed range analysis, enter the range fun...

Page 51 - Signal Output; The standard Model 3010MB Percent Paramagnetic Oxygen Analyzer

Percent Paramagnetic Oxygen Analyzer Part I: Control Unit Part I: 4-21 Teledyne Analytical Instruments 4.8 Signal Output The standard Model 3010MB Percent Paramagnetic Oxygen Analyzer is equipped with two 0-1 V dc analog output terminals accessible on theinterface panel (one concentration and one ra...

Page 52 - IMPORTANT: In the event of loss of flow through the analyzer, if the

4 Operation Model 3010MB 4-22: Par t I Teledyne Analytical Instruments IMPORTANT: In the event of loss of flow through the analyzer, if the vent is vented to a location of high oxygen content,oxygen will back diffuse through the vent line and inmost cases quickly saturate the cell with oxygen whichc...

Page 53 - Maintenance; WARNING: SEE WARNINGS ON THE TITLE PAGE OF THIS; Fuse Replacement; The fuses are located inside the main housing on the Electrical

Part I: Control Unit Maintenance 5 Part I: 5-1 Teledyne Analytical Instruments Maintenance Aside from normal cleaning and checking for leaks at the gas connec- tions, routine maintenance is limited to replacing fuses, and recalibration. Checking for leaks, and replacing fuses in the Analysis Unit ar...

Page 54 - Figure 5-1: Removing Fuse Block Cap and Fuse from Housing; System Self Diagnostic Test; Power

5 Maintenance Model 3010MB Percent Paramagnetic Oxygen Analyzer 5-2: Part I Teledyne Analytical Instruments Figure 5-1: Removing Fuse Block Cap and Fuse from Housing 2. Replace fuse by reversing process in step 1. 5.2 System Self Diagnostic Test 1. Press the System button to enter the system mode. 2...

Page 55 - O K; Major Internal Components; The major components in the Control Unit are shown in Figure 5-3.; Figure 5-3: Control Unit Major Internal Components

Part I: Control Unit Maintenance 5 Part I: 5-3 Teledyne Analytical Instruments Preamp 0 O K 1 Zero too high 2 Amplifier output doesn't match test input 3 Both Failed 5.3 Major Internal Components The major components in the Control Unit are shown in Figure 5-3. Figure 5-3: Control Unit Major Interna...

Page 56 - The 3010MB Control Units contain the following major components:; See the drawings in the Drawings section in back of this manual

5 Maintenance Model 3010MB Percent Paramagnetic Oxygen Analyzer 5-4: Part I Teledyne Analytical Instruments WARNING: HAZARDOUS VOLTAGES EXIST ON CERTA1IN COMPONENTS INTERNALLY WHICH MAY PERSISTFOR A TIME EVEN AFTER THE POWER IS TURNEDOFF AND DISCONNECTED. The 3010MB Control Units contain the followi...

Page 59 - The analyzer is composed of three subsystems:; Precise Paramagnetic Sensor; The heart of the 3010M is a paramagnetic type oxygen sensor that is

Part II: 1-1 Percent Paramagnetic Oxygen Analyzer Operational Theory 1 Teledyne Analytical Instruments Operational Theory 1.1 Introduction The analyzer is composed of three subsystems: 1. Paramagnetic Sensor2. Sample System3. Electronic Signal Processing, Display and Control The sample system is des...

Page 60 - Operational Theory

1-2: Part II 1 Operational Theory Model 3010M Teledyne Analytical Instruments bell to the zero position in the presence of zero gas (i.e. no O 2 present) or of sample gas is proportional to the partial pressure of oxygen in the samplegas. The sensor enclosure is temperature controlled to 55 degrees ...

Page 61 - Cross Interference; changing from pure nitrogen to 100% of one of the gases listed.

Part II: 1-3 Percent Paramagnetic Oxygen Analyzer Operational Theory 1 Teledyne Analytical Instruments Pin out: 1 -15Vdc test pin (Not connected) 2 +15Vdc test pin (Not connected) 3 Measuring ground 4 Not used 5 Preamplifier output ~0- 1 Vdc 6 Not used 7 24 Vdc return, power ground 8 Collector of tr...

Page 63 - Routine Maintenance; WARNING: SEE WARNINGS ON TITLE PAGE OF THIS MANUAL.

Percent Paramagnetic Oxygen Analyzer Maintenance 2 Part II: 2-1 Teledyne Analytical Instruments Maintenance 2.1 Routine Maintenance Aside from normal cleaning and checking for leaks at the gas connec- tions, routine maintenance is limited to replacing Paramagnetic Sensor andfuses, and recalibration....

Page 64 - Maintenance

2 Maintenance Model 3010M 2-2: Par t II Teledyne Analytical Instruments

Page 65 - Appendix; Autoranging with range ID output.; Sample System: Positive pressure service.; one 5 digit LED display.

A-1 Percent Paramagnetic Oxygen Analyzer Appendix Teledyne Analytical Instruments Appendix A-1 Specifications Packaging: Bulkhead mount. Sensor: Paramagnetic Sensor. Ranges: Three user definable ranges from 0-5 % to 0- 100 %. Autoranging with range ID output. Sample System: Positive pressure service...

Page 66 - Password Access: Can be user-configured for password

A-2 Appendix Model 3010M Teledyne Analytical Instruments range, on factory default analysis ranges, oncethermal equilibrium has been achieved. Analog outputs: 0-1 V dc percent-of-range 0-1 V dc range ID. 4-20 mADC percent-of-range4-20 mADC range ID. Password Access: Can be user-configured for passwo...

Page 69 - Zero Cal

A-5 Percent Paramagnetic Oxygen Analyzer Appendix Teledyne Analytical Instruments A-5 Zero Cal The ZERO function on the MAIN MENU is used to enter the zero calibration function. Zero calibration can be performed in either the auto-matic or manual mode. In the automatic mode, an internal algorithm co...

Page 70 - Manual Mode Zeroing; NOTE: It takes several seconds for the true Slope value to display.

A-6 Appendix Model 3010M Teledyne Analytical Instruments Manual Mode Zeroing ENTER the ZERO function. The screen that appears allows you to select between automatic or manual zero calibration. Use DOWN/UP totoggle between AUTO and MAN zero settling. Stop when MAN appears on the display. Zero: Settli...