Page 2 - CONTENTS; PAGE
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 2 of 35 CONTENTS PAGE 1 INTRODUCTION AND SAFETY ........................... 4 1.1 General................................ ........................... 41.2 CE marking and approvals ............................. 41.3 Disclaimer.........................
Page 3 - INDEX
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 3 of 35 INDEX PAGE Additional sources (10.3) ....................................... 3 4Alignment of shafting (see 4.2, 4.4 and 4.7)ATEX marking (1.6.4.2) ........................................... 7CE marking and approvals (1.2)....................
Page 4 - INTRODUCTION AND SAFETY; These instructions must always be kept; CE marking and approvals; Certification
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 4 of 35 1 INTRODUCTION AND SAFETY 1.1 General These instructions must always be kept close to the product's operating location ordirectly with the product. Flowserve products are designed, developed andmanufactured with state-of- the-art technolog...
Page 5 - Personnel qualification and training
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 5 of 35 1.6 Safety 1.6.1 Summary of safety markings These User Instructions contain specific safetymarkings where non-observance of an instructionwould cause hazards. The specific safety markingsare: This symbol indicates electrical safety instruc...
Page 8 - Safety labels summary; Declaration of; Specific machine performance; Duty
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 8 of 35 1.6.4.5 Preventing sparks To prevent a potential hazard from mechanical contact, the coupling guard must be non- sparking.To avoid the potential hazard from random inducedcurrent generating a spark the ground contact on thebaseplate must b...
Page 9 - sound power; sound power1 pW where L
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 9 of 35 1.9 Noise level When pump noise level exceeds 85dBA attentionmust be given to prevailing Health and SafetyLegislation, to limit the exposure of plant operatingpersonnel to the noise. The usual approach is tocontrol exposure time to the noi...
Page 10 - General instructions concerning handling
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 10 of 35 In areas where the staff has to intervene, rememberthat when the level of the sound pressure is: Below 70 dBA :It is not necessary to take special precautions. Above 70 dBA :People working continuously in the machine room m ust besupplied...
Page 11 - Recycling and end of product life
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 11 of 35 All motors (for masses see the motor description plate) must be handled with a winch. For masses above 25 kg ( 55 lb) , manual handling is forbidden. 2.3 Lifting 2.3.1 Slinging of motor pumps units Use handling means in accordance with mo...
Page 13 - INSTALLATION; Equipment operated in hazardous locations; Setting the base plate for anchoring; d) If anchor bolts have been pre- cast in the
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 13 of 35 4 INSTALLATION Equipment operated in hazardous locations must comply with the relevant explosion protectionregulations. See section 1.6.4, Products used in potentially explosive atmospheres. All equipment must be grounded. 4.1 Location Th...
Page 14 - Barriers; Initial alignment
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 14 of 35 4.3 Grouting 4.3.1 Base plate grouting a) Prepare the site for grouting. Before grouting clean the foundation surface thoroughly andprovide external barriers as shown: Barriers b) Prepare grouting product (concrete, resin) in accordance w...
Page 16 - Flooded suction configuration; Sump suction configuration; Control manometer; Setting of the control manometer; Electrical connections
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 16 of 35 4.5.2 Suction piping 4.5.2.1 Design of a flooded suction line The suction line must be as short and direct aspossible, never mount an elbow directly on the inletflange of the pump. Valve Non-return valve Continous flowvalve Flooded suctio...
Page 17 - These operations must be carried out by; Direction of rotation
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 17 of 35 Avoid mechanical, hydraulic or electrical overload by using motor overload trips or a powermonitor and make routine vibration monitoring. It is important to be aware of the EUROPEAN DIRECTIVE on electromagnetic compatibility whenwiring up...
Page 18 - Priming and auxiliary supplies; Priming of a flooded pump; Starting the pump
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 18 of 35 5.3 Priming and auxiliary supplies Where there is any risk of the pump being run against a closed valve generating high liquid andcasing external surface temperatures it isrecommended that users fit an external surfacetemperature protecti...
Page 20 - Stopping and shutdown
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 20 of 35 It is strictly forbidden to open switch cupboards, switch boxes, or all other live electricequipment. If it is necessary to open them in order totake readings, to carry out tests or adjustments forexample, only a skilled technician may do...
Page 21 - MAINTENANCE
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 21 of 35 Shutdown: Close the outlet valve and stop the motor. Eventually close the inlet valve. For prolonged shutdowns and especially when ambient temperatures are likely todrop below freezing point, the pump and any coolingand flushing arrangeme...
Page 22 - Maintenance schedule; Faults causes and remedies
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 22 of 35 It is the plant operator's responsibility to ensure that all maintenance, inspection andassembly work is carried out by authorized andqualified personnel who have adequatelyfamiliarized themselves with the subject matter bystudying this m...
Page 24 - Ensure a tightening on the stuffing; SETTING OF PACKING; Assemble packing after packing.; keeps records of all pumps that have
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 24 of 35 Exam ple of straight Exam ple of bevel cut Ensure a tightening on the stuffing box housing and not on the sleeve. SETTING OF PACKING Follow the instructions:a) Assemble of the packing in S.b) Stagger by about 90° between two rings.c) Asse...
Page 25 - IT IS RECOMMENDED THAT; Safety; REPAIR OF THE PUMP; FLOWSERVE; DISCONNECT THE UNIT FROM
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 25 of 35 6.3.2 Storage of spares Spares should be stored in a clean dry area awayfrom vibration. Inspection and re- treatment ofmetallic surfaces (if necessary) with preservative isrecommended at 6 monthly intervals. 6.4 Recommended spares andcons...
Page 26 - FAULTS CAUSES AND RE MEDIES
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 26 of 35 7 FAULTS; CAUSES AND RE MEDIES Insufficient flow rateIrregular pump runningDriver overloadedMechanical seal leakEquipment vibrationExcessive pump casing temperature POSSIBLE CAUSES SOLUTIONS Pump or suction pipe not completely fil...
Page 32 - Sectional drawings part list
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 32 of 35 8.2 Sectional drawings part list 8.2.1 Parts list pumps 122 FP N DESIGNATION N DESIGNATION 1130 Suction casing 4120 Stuffing box gland 1140 Discharge casing 4130 Gland packing 1160 Stage casing 4131 Follower 1410-01 Diffuser 4590 Gasket 1...
Page 34 - General arrangement drawing
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 Page 34 of 35 8.2.5 Parts list pumps 65 FP, 80 FP, 100 FP, 125FP N DESIGNATION N DESIGNATION 1130 Suction casing 4120 Gland 1140 Discharge casing 4130 Gland packing 1150 Stage casing 4132 Stuffing box neckbush 1410 Diffuser 4590 Gasket 1470 Diffuser pl...
Page 35 - Local Flowserve factory representatives:
FP USER INSTRUCTIONS ENGLISH 71576286 - 0 7 /06 FLOWSERVE REGIONALSALES OFFICES: USA and Canada Flowserve Corporation 5215 North O’Connor Blvd., Suite 2300 Irving, Texas 75039-5421 USA Telephone 1 972 443 6500 Fax 1 972 443 6800 Europe, Middle East, Africa Worthing S.P.A. Flowserve Corporation Via R...
