Page 2 - Thank you for purchasing CMC Variable Frequency Drives !; SAFETY INSTRUCTIONS; Do not run the inverter with the front cover removed.
Thank you for purchasing CMC Variable Frequency Drives ! SAFETY INSTRUCTIONS Always follow safety instructions to prevent accidents and potential hazards from occurring. In this manual, safety messages are classified as follows: WARNING CAUTION Throughout this manual we use the following two illustr...
Page 3 - CAUTION; Disconnect the input power if the inverter gets damaged.; OPERATING PRECAUTIONS
Operate the switches with dry hands. Otherwise, you may get an electric shock. Do not use the cable when its insulating tube is damaged. Otherwise, you may get an electric shock. Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise, you may get an electric sho...
Page 7 - CONTENTS
CONTENTS USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS) .....................................................................II CHAPTER 1 - INSTALLATION ...................................................................................................................... 1-2 1.1 Inspection ........
Page 9 - USER SELECTION GUIDE (ACtionMaster SPECIFICATIONS); Model Number
i USER SELECTION GUIDE (ACtionMaster SPECIFICATIONS) 230V Class (1 ~ 30HP) Model Number SV xxx ACtionMaster - 2 008 015 022 037 055 075 110 150 185 220 HP 1 2 3 5 7.5 10 15 20 25 30 Motor Rating 1 kW 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 Capacity 2 [kVA] 1.9 3.0 4.5 6.1 9.1 12.2 17.5 22.9 28.2 33.5...
Page 10 - Common Features Specification
ii Max. Continuous Baking Time 5 seconds 5 seconds 15 seconds Controlled by Braking Unit 5 Max. Duty 3 % ED 2 % ED 5 % ED 5 % ED Weight [lbs] 10.4 10.4 10.6 10.8 17.0 17.0 30.6 31.7 44.1 44.1 460V Class (40 ~ 100HP) Model Number SV xxx ACtionMaster - 4 300 370 450 550 750 HP 40 50 60 75 100 Motor Ra...
Page 13 - INSTALLATION; Environmental Conditions; Verify ambient condition for the mounting location.; AC
1-1 CHAPTER 1 - INSTALLATION 1.1 Inspection Inspect the inverter for any damage that may have occurred during shipping. Check the nameplate on the inverter. Verify the inverter unit is the correct one for the application. The numbering system for the inverter is as shown below. CMC Inverter Motor Ca...
Page 14 - Chapter 1 - Installation; Other Precautions; Do not carry the inverter by the front cover.; [When installing several inverters in a panel]
Chapter 1 - Installation 1-2 1.4 Other Precautions Do not carry the inverter by the front cover. Do not install the inverter in a location where excessive vibration is present. Be cautious when installing on presses or moving equipment. The life span of the inverter is greatly affected by the ambien...
Page 16 - BLANK
Page 19 - DB Resitor; MOTOR; Dynamic; DC Bus Choke
Chapter 1 - Installation 1-7 1.6 Basic Wiring 230/460 V 50/60 Hz U V W G ( ) R S T N 1 DB Unit(Optional) 4 DB Resitor φ 3 MCCB(OPTION) FX RX BX RST P1 P3 CM VR V1 I 5G + FM 5G (N.O.) A AXA AXB Output Frequency Meter(0~10V Linear) P2 MOTOR Potentiometer (1 kohm, 1/2W) Speed signal Input 2 Forward Run...
Page 20 - R S T G N B1 B2 U V W; Symbols; Earth Ground
Chapter 1 - Installation 1-8 1.7 Power Terminals Type A Configuration: 1 ~ 5 HP (SV008ACtionMaster-2, SV015ACtionMaster-2, SV022ACtionMaster-2, SV037ACtionMaster-2, SV008ACtionMaster-4, SV015ACtionMaster-4, SV022ACtionMaster-4, SV037ACtionMaster-4) R S T G N B1 B2 U V W Type B Configuration: 7.5 ~ 1...
Page 21 - Dynamic Braking Resistor; Dynamic Braking Resistor; Motor; Dynamic Braking Resistor
Chapter 1 - Installation 1-9 1.7.1 Type A Configuration As standard on the ACtionMaster inverter, this type of configuration has internal dynamic braking resistor of 3% ED. When an application requires more braking duty, an external dynamic braking resistor may be connected instead of the internal r...
Page 22 - Figure 4 – Type C Dynamic Braking Unit, DC Bus Choke Installation; WARNING; Phase
Chapter 1 - Installation 1-10 1.7.3 Type C Configuration A Dynamic Braking Unit or a DC Bus Choke or both of them may be added to ACtionMaster series inverters that have a Type A Configuration power terminal strip. Jumper Between P1 and P2 Must Be Removed in Order to Install a DC Bus Choke. R S T G ...
Page 23 - Inverter Capacity; Below 5 HP
Chapter 1 - Installation 1-11 1.7.4 Wiring Power Terminals Wiring Precautions The internal circuits of the inverter will be damaged if the incoming power is connected and applied to output terminals (U, V, W). Use ring terminals with insulated caps when wiring the input power and motor wiring. Do no...
Page 25 - Type
Chapter 1 - Installation 1-13 1.8 Control Terminals P1 P2 P3 FX RX NC VR V1 30A 30C 30B AXA AXC JOG CM CM BX RST I FM 5G Type Symbol Name Description P1, P2, P3 Multi-Function Input 1, 2, 3 Used for Multi-Function Input Terminal. (Factory default is set to “Step Frequency 1, 2, 3”.) FX Forward Run C...
Page 26 - FX; Inverter Circuitry; External Sequence
Chapter 1 - Installation 1-14 1.8.1 Wiring Control Terminals Wiring Precautions CM and 5G terminals are insulated to each other. Do not connect these terminals with each other and do not connect these terminals to the power ground. Use shielded wires or twisted wires for control circuit wiring, and ...
Page 27 - Control Board; Control Terminal Block; Relay Output; Keypad Connector; Gate Drive Signal Output; Option Board
Chapter 1 - Installation 1-15 1.8.2 Keypad Connection Connect keypad to the keypad connector as illustrated below. The LCD output will not be displayed on the keypad if the keypad is not connected properly. CN5 Control Board Control Terminal Block Relay Output Terminal Block Keypad Connector (CN3) S...
Page 29 - OPERATION; Parameter Groups; Parameter
2-1 CHAPTER 2 - OPERATION The ACtionMaster series inverter has seven parameter groups separated according to their applications as indicated in the following table. The ACtionMaster series inverter provides two kinds of keypad. One is of 32-character alphanumeric LCD keypad and the other is of 7-Seg...
Page 30 - Chapter 2 - Operation
Chapter 2 - Operation 2-2 2.2 LCD Keypad LCD keypad can display up to 32 alphanumeric characters, and various settings can be checked directly from the display. The following is an illustration of the keypad. 32 character, back light, LCD display. The back light is adjustable. The Mode Button moves ...
Page 31 - DRV
Chapter 2 - Operation 2-3 2.2.1 LCD Keypad Display DRV ¢º T/K 0.0 A 00 STP 0.00 Hz Displays Description 1) Parameter Group Displays the parameter group. There are DRV, FU1, FU2, I/O, EXT, COM, APP groups. 2) Run/Stop Source Displays the source of motor Run and Stop K : Run/Stop using FWD, REV button...
Page 33 - The parameter group moves directly to DRV group by pressing [; Drive Group
Chapter 2 - Operation 2-5 2.2.3 Parameter Navigation (LCD Keypad) The parameter group moves directly to DRV group by pressing [ SHIFT/ESC ] key in any parameter code. DRV ▶ T/K 0.0 A 00 STP 0.00 Hz FU1 ▶ Jump code 00 1 FU2 ▶ Jump code 00 30 MODE ◀ FU1 ▶ Run prohibit 03 None FU2 ▶ Last trip-1 01 ----...
Page 35 - : Jog Terminal Input
Chapter 2 - Operation 2-7 2.3.1 7-Segment Keypad Display Display Description 1) Parameter Group Displays the parameter groups of DRV, FU1, FU2, I/O, EXT, COM, APP groups. Each LED is lit when its parameter group is selected and blinks when the parameter code is located on DRV 20, DRV 21, DRV 22, DRV...
Page 37 - The parameter group moves directly to DRV group by pressing; FU1 Group
Chapter 2 - Operation 2-9 2.3.3 Parameter Navigation (7-Segment Keypad) The parameter group moves directly to DRV group by pressing [SHIFT/ESC] key in any parameter code. DRV FU 1 I / O FU2 EXT DRV FU 1 I / O FU2 EXT DRV FU 1 I / O FU2 EXT DRV FU 1 I / O FU2 EXT DRV FU 1 I / O FU2 EXT DRV FU 1 I / O...
Page 41 - QUICK-START PROCEDURES
3-1 CHAPTER 3 - QUICK-START PROCEDURES These Quick-Start Up instructions are for those applications where: The user wants to get the ACtionMaster inverter started quickly The factory-preset values are suitable for the user application The factory-preset values are shown on the ‘Chapter 4 - Parameter...
Page 42 - Operation using Keypad; The changing digit moves; LCD Display
Chapter 3 - Quick-Start Procedures 3-2 3.1 Operation using Keypad 1. Apply AC power. 2. LCD: Press [ ▲ ] key three times. 7-Seg: Rotate the encoder knob until ‘03’ is displayed. 3. LCD: Press [PROG] key. 7-Seg: Press [PROG/ENT] key. 4. LCD: Press [ ▼ ] key one time. 7-Seg: Rotate the encoder knob le...
Page 43 - Operation using Control Terminals; P3 FX RX NC; VR VI
Chapter 3 - Quick-Start Procedures 3-3 3.2 Operation using Control Terminals 1. Install a potentiometer on terminals V1, VR, 5G and connect wiring as shown below. 2. Apply AC power. 3. Confirm that the DRV 03 is set at ‘Fx/Rx-1’. 4. LCD: Press [ ▲ ] key to move DRV 04. 7-Seg: Rotate encoder knob unt...
Page 44 - Operation using Keypad and Control Terminals; Frequency set by External Source and Run/Stop by Keypad; must be set at
Chapter 3 - Quick-Start Procedures 3-4 3.3 Operation using Keypad and Control Terminals 3.3.1 Frequency set by External Source and Run/Stop by Keypad 1. Install a potentiometer on terminals V1, VR, 5G and connect wiring as shown below left. When a ‘4 to 20mA’ current source is used as the frequency ...
Page 47 - VARIOUS FUNCTION SETTING & DESCRIPTION; Function Setting
CHAPTER 4 - VARIOUS FUNCTION SETTING & DESCRIPTION 4.1 Function Setting 4.1.1 Basic function parameter setting It is the basic function setting. All settings are factory defaults unless users make change. It is recommended to use factory setting value unless the parameter change is necessary. 1)...
Page 55 - Chapter 4 – Operation Examples; Operation Example; Step
Chapter 4 – Operation Examples 4.2 Operation Example Operation Example (1) V/F Control + Analog Voltage Input (V1) + Operation via Terminal (FX/RX) [Operation condition] -. Control mode : V/F control -. Frequency command : 50[Hz] analog input via V1 terminal -. Accel/Decel time : Accel – 15 [Sec], D...
Page 56 - Chapter 4 - Operation Examples; Open Collector- type encoder
Chapter 4 - Operation Examples 4-10 Operation example (2) (V/F + PG) Control + operation (Run/Stop) via Keypad [Operation condition] -. Control mode: V/F + PG control -. Frequency command: 50[Hz] Digital input via Keypad -. Accel time : 15[sec], Decel time : 25 [sec] -. Drive mode : Run/Stop via Key...
Page 57 - motor operation; motor Operation by exchange using [2
Chapter 4 - Operation Examples 4-11 Operation Example (3) 2 nd motor operation [Operation condition] -. Control mode: V/F control -. 1 st motor + 2 nd motor Operation by exchange using [2 nd Func] (Values can be set differently) -. Frequency command : Using Multi-speed 1 st motor --- Apply 50[Hz] as...
Page 58 - and; step speed; operation
Chapter 4 - Operation Examples 4-12 Operation Example (4) Sensorless_S Control + Multi-speed operation + Analog output (FM) [Operation condition] -. Control mode : Sensorless Speed control -. Frequency command : Multi-function input from SUB-A and 8 step speed operation (Multi-speed 7 + jog freq 1) ...
Page 61 - PARAMETER LIST
5-1 CHAPTER 5 - PARAMETER LIST 5.1 Drive Group [DRV] Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Page DRV-00 10 Command Frequency or Command Torque (Output Frequency/ Torque during motor run, Reference Frequency/ Torque during motor...
Page 62 - Chapter 5 - Parameter List
Chapter 5 - Parameter List 5-2 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Page Rpm disp 1 DRV-20 FU1 Group Selection 20 6-2 DRV-21 FU2 Group Selection 21 6-2 DRV-22 I/O Group Selection 22 6-2 DRV-23 12 EXT Group Selection 23 - 1 Ye...
Page 66 - During
Chapter 5 - Parameter List 5-6 5.3 Function 2 Group [FU2] Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Page FU2-00 Jump to desired code # Jump code Not displayed 1 to 94 Not available 1 1 Yes 6-2 FU2-01 Previous Fault History 1 Last ...
Page 68 - PID Ref; PID Out Dir; Time scale
Chapter 5 - Parameter List 5-8 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Page FU2-43 Stator Inductance of Motor Ls 43 0 to (depending on FU2-30) [mH] No FU2-44 Rotor Time Constant Tr 44 0 to (depending on FU2-30) [mH] No FU2-45 P ...
Page 82 - Sub-Board Selection Guide According To Function
Chapter 5 - Parameter List 5-22 5.8 Sub-Board Selection Guide According To Function Sub-Board Type Code Function Description SUB-A Board SUB-B Board SUB-C Board SUB-D Board EXT-02 Multi-Function Input Terminal ‘P4’ √ √ √ √ √ √ √ √ √ √ √ √ EXT-03 Multi-Function Input Terminal ‘P5’ √ √ √ √ √ √ √ √ √ √...
Page 85 - PARAMETER DESCRIPTION; Digital frequency setting
6-1 CHAPTER 6 - PARAMETER DESCRIPTION 6.1 Drive group [DRV] DRV-00: Command Frequency or Command Torque/ Output Current (LCD) * In Torque mode : LCD display - Cmd. Trq 7 Segment - r In FU2-39[Control Mode Selection], 4 (Sensorless_T) 6 (Vector_TRQ) is torque mode. DRV-00 [Command Frequency or Comman...
Page 86 - Command Freq/Torque setting via “I” input terminal
Chapter 6 - Parameter Description [DRV] 6-2 Code Keypad Display Parameter Name I/O-01 V1 filter Filter Time Constant for V1 Signal Input I/O-02 V1 volt x1 V1 Input Minimum Voltage I/O-03 V1 freq y1 Frequency Corresponding to V1 Input Minimum Voltage I/O-04 V1 volt x2 V1 Input Maximum Voltage I/O-05 ...
Page 87 - FU2-70: Selects the frequency to be targeted for acceleration
Chapter 6 - Parameter Description [DRV] 6-3 DRV-02: Deceleration Time The inverter targets the FU2-70 when accelerating or decelerating. When the FU2-70 is set to “Maximum Frequency”, the acceleration time is the time taken by the motor to reach FU1-20 from 0 Hz. The deceleration time is the time ta...
Page 88 - Torque Setting Method); to the rated torque. Torque command is settable in; Setting Range
Chapter 6 - Parameter Description [DRV] 6-4 Setting Range LCD 7-Seg Description Keypad 0 Run/Stop is controlled by Keypad. Fx/Rx-1 1 Control Terminals FX, RX and 5G control Run/Stop. (Method 1) Fx/Rx-2 2 Control Terminals FX, RX and 5G control Run/Stop. (Method 2) [Drive Mode: ‘Fx/Rx-1’] [Drive Mode...
Page 90 - PROG; key before pressing; key to exit. The fault; RESET; key is pressed. For more detail, please refer to; Keypad display; nOn; None
Chapter 6 - Parameter Description [DRV] 6-6 ☞ Note: The frequency setting method of ‘Speed 0’ is decided by DRV-04. DRV-08: Output Current This code displays the output current of the inverter in RMS. DRV-09: Motor Speed This code displays the motor speed in RPM while the motor is running. Use the f...
Page 91 - Description; key to; Related Functions:
Chapter 6 - Parameter Description [DRV] 6-7 Output Phase Loss Phase Open PO Inverter Over-Load Inv. OLT IOLT ☞ Note: There are WDOG error, EEP error, and ADC Offset for the inverter Hardware Fault - the inverter will not reset when H/W fault occurs. Repair the fault before turning on the power. ☞ No...
Page 93 - Appropriate application:; Jump code
Chapter 6 - Parameter description [FU1] 6-9 6.2 Function 1 Group [FU1] FU1-00: Jump to Desired Code # Jumping directly to any parameter code can be accomplished by entering the desired code number. This code is available only with LCD keypad. FU1-03: Run Prevention This function prevents reverse ope...
Page 94 - Stop mode; Decel
Chapter 6 - Parameter description [FU1] 6-10 [Accel/Decel Pattern: ‘Linear’] [Accel/Decel Pattern: ‘S-curve’] [Accel/Decel Pattern: ‘U-curve’] FU1-07: Stop Mode Sets the stopping method for the inverter. Setting Range LCD 7-Seg Description Decel 0 Inverter stops by the deceleration pattern. Dc-brake...
Page 96 - starts acceleration,; PreExTime; DcSt value
Chapter 6 - Parameter description [FU1] 6-12 FU1-12: Starting DC Injection Braking Time FU1-13: Staring DC Injection Braking Time Inverter holds the starting frequency for Starting DC Injection Braking Time. It outputs DC voltage to the motor for FU1-13 [Starting DC Injection Braking Time] with the ...
Page 97 - Operation method during Hold Time:; Flux Force; Hold time; Max freq
Chapter 6 - Parameter description [FU1] 6-13 FU1-15: Hold Time To set the time to maintain holding torque at zero speed and stop the operation in a shortest time during Vector_SPD mode operation The inverter runs to maintain speed 0 for the hold time in Vector_SPD mode and decelerates to stop after ...
Page 98 - The forward and reverse torque; The torque boost value is the percentage of inverter; Freq limit; No; Manual; Fwd boost
Chapter 6 - Parameter description [FU1] 6-14 ☞ Note: If the command frequency is set lower than the starting frequency, inverter does not output voltage to motor. FU1-23: Frequency Limit Selection FU1-24: Low Limit Frequency FU1-25: High Limit Frequency FU1-23 selects the limits for the inverter ope...
Page 99 - Auto torque boost is only available for the 1; Manual torque boost must be used for the 2; The auto torque boost value is added to the manual; pattern is used where constant torque is required.; Linear
Chapter 6 - Parameter description [FU1] 6-15 ☞ Note: When FU2-40 [Control Mode] is set to ‘Sensorless’, the torque boost value is the rate per thousand of inverter rated voltage. [Auto Torque Boost]: Inverter outputs high starting torque by automatic boosting according to the load. ☞ Note: Auto torq...
Page 100 - When the ‘User V/F’ is selected, the torque boost of; User freq 1
Chapter 6 - Parameter description [FU1] 6-16 [V/F Pattern: ‘Square’] [V/F Pattern: ‘User V/F’] FU1-30 ~ FU1-37: User V/F Frequency and Voltage □ □ □ These functions are available only when ‘User V/F’ is selected in FU1-29 [V/F pattern]. Users can make the custom V/F pattern by setting four points be...
Page 101 - The inverter output voltage does not; This function is not recommended for a large load or; Volt control; Energy save; ETH select; ETH 1min
Chapter 6 - Parameter description [FU1] 6-17 FU1-38: Output Voltage Adjustment This function is used to adjust the output voltage of the inverter. This is useful when using a motor with a lower rated voltage than the main input voltage. When this is set at 100%, inverter outputs its rated voltage. ☞...
Page 102 - ETH cont; Motor type; OL level
Chapter 6 - Parameter description [FU1] 6-18 the motor has overheated. It trips in one minute when 150% of rated motor current established in FU2-33 flows for one minute. ☞ Note: The set value is the percentage of FU2-33 [Rated Motor Current]. This is the current at which the motor can run continuou...
Page 103 - The set value is the percentage of FU2-33 [Rated; OLT select; Yes; OLT level; Stall level
Chapter 6 - Parameter description [FU1] 6-19 Motor Current]. [Overload Warning] FU1-56: Overload Trip Selection FU1-57: Overload Trip Level FU1-58: Overload Trip Delay Time Inverter cuts off its output and displays fault message when the output current persists over the FU1-57 [Overload Trip Level] ...
Page 104 - bit 2; bit 1; bit; key, set the value to ‘1’
Chapter 6 - Parameter description [FU1] 6-20 ☞ Note: The set value is the percentage of FU2-33 [Rated Motor Current]. FU1-59 [Stall Prevention Mode Selection] Setting Range 3 rd bit 2 nd bit 1 st bit FU1-59 Description 0 0 1 001 Stall Prevention during Acceleration 0 1 0 010 Stall Prevention during ...
Page 107 - key before; key is pressed. For more detail, please; Keypad Display; Erase trips
Chapter 6 - Parameter description [FU2] 6-15 6.3 Function 2 Group [FU2] FU2-00: Jump to desired code # Jumping directly to any parameter code can be accomplished by entering the desired code number. This code is available only with LCD keypad. FU2-01: Previous Fault History 1 FU2-02: Previous Fault ...
Page 109 - Phase loss protection does not work; Trip select; Start Curve
Chapter 6 - Parameter Description [FU2] 6-17 ☞ Note: When the reference frequency is set inside the jump frequency, the output frequency goes to the frequency marked by “ n ” symbol. ☞ Note: If one frequency jump range is required, set all ranges to the same range. FU2-17: Start Curve for S-Curve Ac...
Page 110 - RST restart
Chapter 6 - Parameter Description [FU2] 6-18 [Power ON Start: ‘No’] [Power ON Start: ‘Yes’] ☞ Note: In case of using ‘Power ON Start’ to ‘Yes’, make sure to utilize appropriate warning notices to minimize the potential for injury or equipment damage. FU2-21: Restart After Fault Reset If FU2-21 is se...
Page 111 - bit 3; Speed search function does not work; [Speed Search Selection] selects the speed; Retry number
Chapter 6 - Parameter Description [FU2] 6-19 This function is used to permit automatic restarting after Power ON, Fault Reset, and Instant Power Failure without waiting for the motor to stop. The speed search gain should be set after considering the inertia moment (GD 2 ) and magnitude of torque of ...
Page 112 - t1 : Ssearch wait time; (This value is set according to the model number before shipping); SS blk time
Chapter 6 - Parameter Description [FU2] 6-20 This function is used to allow the inverter to reset itself for a selected number of times after a fault has occurred. The inverter can restart itself automatically when a fault occurs. To use the speed search function during auto restarting set FU2-22 to...
Page 113 - Pole number
Chapter 6 - Parameter Description [FU2] 6-21 motor capacity. The motor related parameters are FU2-32 [Rated Motor Slip], FU2-33 [Rated Motor Current], FU2-34 [No Load Motor Current], FU2-42 [Stator Resistance], FU2-43 [Rotor Resistance], and FU2-44 [Leakage Inductance]. If you know the motor paramet...
Page 114 - Selects the control mode of the inverter; Slip compensation; Output freq = Reference freq + Delta freq; Related parameters
Chapter 6 - Parameter Description [FU2] 6-22 This parameter affects the audible sound of the motor, noise emission from the inverter, inverter termperature, and leakage current. If the ambient temperature where the inverter is installed is high or other equipment may be affected by potential inverte...
Page 118 - Proc PI mode; Freq mode
Chapter 6 - Parameter Description [FU2] 6-26 SL I-gain is the integral gain of speed controller. If this value is set low, you can get better transient response characteristic and steady state characteristic. However, if this value is set too low, there may be an overshoot in speed control. ☞ Note: ...
Page 121 - Process PID Control
Chapter 6 - Parameter Description [FU2] 6-29 Process PID Control FU2-52 FU2-53 FU2-54 PID P Gain PID I Gain PID D Gain Limit FU2-55 PID Positive Limit 'Open-loop' 0 FU2-57 PID Output Inversion FU2-58 PID Output Scale Gain PID Output Dirction Freq Mode K P K I K D 0 I/O- 12~14 Multi-Function Input(P1...
Page 122 - 0 Max freq; PowerOn disp
Chapter 6 - Parameter Description [FU2] 6-30 FU2-69: Accel/Decel Change Frequency This function is used to change Accel/Decel ramp at a certain frequency. This is useful in textile machine application. ☞ Note: If the multi-function input terminal (I/O-12 ~ I/O-14) is set to ‘XCEL-L’, XCEL-M’, or XCE...
Page 123 - Select the display as shown below in FU2-73 [User; Note) The display of “Watt” is approximate value.; RPM factor
Chapter 6 - Parameter Description [FU2] 6-31 4 DRV-04 [Frequency Mode] 5 DRV-05 [Step Frequency 1] 6 DRV-06 [Step Frequency 2] 7 DRV-07 [Step Frequency 3] 8 DRV-08 [Output Current] 9 DRV-09 [Motor Speed] 10 DRV-10 [DC link Voltage 11 DRV-11 [User Display selected in FU2-73] 12 DRV-12 [Fault Display]...
Page 124 - Motor Related Functions; motor by using; functions corresponding to the 1; Functions; same parameter settings. The LCD keypad can read; Parameter Upload
Chapter 6 - Parameter Description [FU2] 6-32 duty is calculated by ‘%ED=Decel time * 100 / (Accel time + Steady speed time + Decel time + Stop status time)’. FU2-79: Software Version Displays the software version. FU2-81 ~ FU2-90: 2 nd Motor Related Functions These functions are displayed only when ...
Page 127 - I filter
Chapter 6 - Parameter description [I/O] 6-35 6.4 Input/Output Group [I/O] I/O-00: Jump to Desired Code # Jumping directly to any parameter code can be accomplished by entering the desired code number. This code is available only with LCD keypad. I/O-01 ~ I/O-05: Analog Voltage Input (V1) Signal Adju...
Page 128 - I curr x1
Chapter 6 - Parameter Description [I/O] 6-36 This is the filtering time constant for ‘I’ signal input. If the ‘I’ signal is affected by noise causing unstable operation of the inverter, increase this value. Increasing this value makes response time slower. This is the minimum current of the ‘I’ inpu...
Page 129 - P1 dedine
Chapter 6 - Parameter Description [I/O] 6-37 The following table shows the selection in I/O-48. Setting Range LCD 7-Seg Description None 0 Continuous operating after loss of frequency reference. FreeRun 1 Inverter cuts off its output after determining loss of frequency reference. Stop 2 Inverter sto...
Page 134 - Ti Filt Num
Chapter 6 - Parameter Description [I/O] 6-42 [Trv Off.Lo] This function is used to make negative offset during traverse operation. [Trv Off.Hi] This function is used to make positive offset during traverse operation. [Interlock1, 2, 3, 4] This function is used for MMC operation. Refer to MMC operati...
Page 135 - FM mode; Frequency; FM Adjust
Chapter 6 - Parameter Description [I/O] 6-43 I/O-21 ~ I/O-24: Step Frequency 4, 5, 6, 7 □ □ □ These codes set the step frequencies. These frequencies are applied when the multi-function input terminals (P1, P2, P3) select the step. See [Speed-L, Speed-M, Speed-H] in I/O-12 ~ I/O-14. [‘JOG’ and ‘Mult...
Page 136 - FDT freq; Hz; Aux mode; Run
Chapter 6 - Parameter Description [I/O] 6-44 [Current] FM terminal outputs inverter output current. The output value is determined by, FM Output Voltage = (Output current / Rated current) × 10V × IO-41 / 150 [Voltage] FM terminal outputs inverter output voltage. The output value is determined by, FM...
Page 139 - AXA-AXC is CLOED when the inverter is running.
Chapter 6 - Parameter Description [I/O] 6-47 [OV] AXA-AXC is CLOSED when the DC link voltage is above the Over-voltage level. [AXA-AXC configured as ‘OV’] [LV] AXA-AXC is CLOSED when the DC link voltage is below the Low-voltage level. [AXA-AXC configured as ‘LV’] [OH] AXA-AXC is CLOSED when the heat...
Page 140 - Bit Setting Display; ‘Low voltage’; Relay mode
Chapter 6 - Parameter Description [I/O] 6-48 [AXA-AXC configured as ‘Step pulse’] [Seq pulse] When Auto (Sequence) operation is selected in I/O-50, AXA-AXC outputs pulse signals on the last step. [AXA-AXC configured as ‘Step pulse’] [Ready] AXA-AXC is CLOED when the inverter is ready to run. [Trv. A...
Page 142 - Sequence 1
Chapter 6 - Parameter Description [I/O] 6-50 [Auto-A] This mode will allow the inverter to operate automatically followed by its pre-programmed sequence. According to this sequence, eight different steps of Frequency, Transient Time, Steady Speed time and Motor Direction can be initiated with only a...
Page 143 - When a new sequence is selected during a sequence
Chapter 6 - Parameter Description [I/O] 6-51 ☞ Note: When a new sequence is selected during a sequence operating, the new sequence starts after the current sequence is finished. I/O-53 ~ I/O-84: Frequency, Transient Time, Steady Speed Time, Motor Direction setting of each Step and Sequence These par...
Page 145 - EXT
Chapter 6 - Parameter Description [EXT] 6-53 6.5 External Group [EXT] EXT group appears only when an optional Sub-Board is installed. EXT-00: Jump to Desired Code # Jumping directly to any parameter code can be accomplished by entering the desired code number. This code is available only with LCD ke...
Page 146 - Interlock3
Chapter 6 - Parameter Description [EXT] 6-54 Setting Range LCD 7-Seg Description Interlock3 31 Interlock4 32 Pre excite 33 Pre-excitation Spd/Trq 34 Sensored Vector_SPD/TRQ Operation change ASR P/PI 35 Sensored Vectro_SPD P/PI control selection EXT-05: V2 Mode Selection – Sub-A, Sub-C ‘V2’ signal ca...
Page 150 - M terminal outputs the motor torque. The output value is
Chapter 6 - Parameter Description [EXT] 6-58 [Current] LM terminal outputs inverter output current. The output value is determined by, LM Output Voltage = (Output current / Rated current) × 10V × EXT-35 / 150 [Voltage] LM terminal output inverter output voltage. The output value is determined by, LM...
Page 154 - This is a mechanism to wind thread to an
Chapter 6 - Parameter Description [APP] 6-62 6.6 Application Group [APP] APP-00: Jump to desired code # Jumping directly to any parameter code can be accomplished by entering the desired code number. This code is available only with LCD keypad. APP-01: Application Mode Selection This code sets the a...
Page 155 - Only one auxiliary motor can be connected with AUX; This is a kind of Open-Loop Tension Control. This; sec; ACti; Input; MMC Board
Chapter 6 - Parameter Description [APP] 6-63 motors including main motor. For mode ‘2’, external sequence (Refer to APP-26) should be configured. ♦ Abnormal motor can be skipped from running by using the multi-function input terminals (P1, P2, P3, and P4). If a multi-function terminal is opened, the...
Page 156 - APP-08: Running Auxiliary Motor Number Display
Chapter 6 - Parameter Description [APP] 6-64 Sets the acceleration and deceleration time for traverse operation. ☞ The ‘Trv Acc’ terminal set in EXT-30 to EXT-32 is ON during traverse acceleration time. (Open Collector Output) ☞ The ‘Trv Dec’ terminal set in EXT-30 to EXT-32 is ON during traverse de...
Page 159 - ACtion; APP
Chapter 6 - Parameter Description [APP] 6-67 APP-26: Auto Change Mode Selection This function is used to change the running order of the motors to regulate their run-time when multiple motors are connected for MMC. [0]: Not using Auto Change Function. The inverter keeps the order Main motor ⇒ RLY1 ⇒...
Page 160 - APP-31: Actual Value Display in Percentage
Chapter 6 - Parameter Description [APP] 6-68 count time for Auto Change is depend on Auto Change Mode (APP-26). In mode ‘0’, inverter starts counting only when auxiliary motor is running. In mode ‘1’ or ‘2’, inverter starts counting when any motor is running including main motor. APP-29: Inter-Lock ...
Page 163 - OPTIONS; Option; Internal Installation
7-1 CHAPTER 7 - OPTIONS The ACtionMaster series inverter provides many options for various applications. See the following option table and select the proper options according to your application. Option Name Description Sub-A Board (Extended I/O) Extended I/O Module Three Multi-Function Inputs (P4,...
Page 166 - configuration; NFB
Chapter 7 - Options 7-4 7.1 Sub-A board 7.1.1 Board configuration 3 P 230/460 V 50/60 Hz IM U V W E RST + FM 5G 30A 30B 30C AXA AXC Multi-function output relay VR V1 I 5G (0-10V, 1 kohm) Common for VR,V1,I 3. Three types of External speed signal input available. (V, I, V+I, Refer to Parameter list a...
Page 170 - Line Drive type encoder
Chapter 7 - Options 7-8 AOC R S T G U V W FX RX BX RST JOG P1 P2 P3 CM VR V1 5G IM Motor 3 phase AC input BOC A+ A- B+ B- FBA FBB GND E Encoder GND +5V +5V VCC VCC Sub-B MC NFC FWD Run/Stop REV Run/Stop Emergency stop Fault reset JOG I Potentiometer1 kohm, 1/2W 24 V FM 5G 30A 30C 30B AXA AXC Encoder...
Page 171 - Open collector type encoder
Chapter 7 - Options 7-9 AOC R S T G U V W FX RX BX RST JOG P1 P2 P3 CM VR V1 5G IM 3 phase AC input BOC A+ A- B+ B- FBA FBB GND E Encoder GND +5V +5V VCC VCC Sub-B MC NFC FWD Run/Stop REV Run/Stop Emergency stop Fault reset JOG Multi-function input 1 Common Terminal I Power supply forspeed signal+12...
Page 172 - Configuration; Board
Chapter 7 - Options 7-10 7.3 Sub-C Board (Isolated) 7.3.1 Board Configuration 3P 230/460 V 50/60 Hz IM U V W E RST FX RX BX RST JOG P2 P3 + FM 5G 30A 30B 30C AXA AXC Output freqanalog meter(0-10V, 1mA) *2 P1 Fault output relayLess than AC 250V, 1ALess than DC 30V, 1A VR V1 I 5G 0 - 10V(1 kohm) *3 Ma...
Page 173 - Parameters of Sub-C Board
Chapter 7 - Options 7-11 7.3.2 Terminal Configuration Q1 EXTG NC P4 P5 P6 CM NC GND V2 AM1 AM2 VR GND 7.3.3 Terminal Description Section Terminal Name Description P4, P5, P6 Multi-Function Input Used as the extended function of P1, P2, P3 (I/O-12 ~ I/O-14). Contact Input CM Common Terminal Common te...
Page 177 - Communication option boards
Chapter 7 - Options 7-15 7.5 Communication option boards 7.5.1 F-Net (Needed for Communcation with CMC GLOFA PLC) Open network system protocol based on IEC/ISA FIeldBus Specification Topology : Linear Bus Topology Band Method : Baseband Protocol : Fnet Protocol Media Access Method : Token Drive link...
Page 179 - Mounting the option boards; Connector
Chapter 7 - Options 7-17 7.5.5 Mounting the option boards Connect the option board to Control board using Connector CN2. . CN2 Connector Mounting poles Option board Control board
Page 180 - External options; Keypads
Chapter 7 - Options 7-18 7.6 External options 7.6.1 Optional Keypads SV-ACtionMaster inverter has two different types of keypads for your convenience. 1) 7-Segment keypad (Weight: 110g, Unit: mm) 2 ) LCD Keypad (Weight: 140g, Unit: mm)
Page 181 - Resistors
Chapter 7 - Options 7-19 7.6.2 DB Resistors 1) Internal DB Resistor SV-ACtionMaster inverters up to 3.7kW have built-in DB resistor on Power stack as factory installation. Installing the external DB resistor (Optional) kit is strongly recommended when the unit is used for continuous operation or mot...
Page 183 - DB resistor wiring for 1 – 5 HP Inverter; DB resistor terminal; DB Resistor
Chapter 7 - Options 7-21 • DB resistor wiring for 1 – 5 HP Inverter DB resistor terminal Terminal description B1, B2 Connect the DB Resistor to Inverter terminal B1,B2. TH1, TH2 Thermal sensors provided with the DB resistor. P1 is ON (TH1-TH2 Shorted) at normal (ambient temp) and P1 is OFF (TH1-TH2 ...
Page 184 - DB resistor wiring for 7.5 - 10HP Inverter
Chapter 7 - Options 7-22 • DB resistor wiring for 7.5 - 10HP Inverter DB resistor terminal Terminal description B1, B2 Connect the DB Resistor to Inverter terminal B1,B2. TH1, TH2 Thermal sensors provided with the DB resistor. P1 is ON (TH1-TH2 Shorted) at normal (ambient temp) and P1 is OFF (TH1-TH...
Page 185 - DB Resistor/Unit wiring for 15-30 HP Inverter; The wire should be TWISTED; DB Unit
Chapter 7 - Options 7-23 • DB Resistor/Unit wiring for 15-30 HP Inverter DB resistor terminal Terminal description B1, B2 Connect the DB Resistor to Inverter terminal B1,B2. TH1, TH2 Thermal sensors provided with the DB resistor. P1 is ON (TH1-TH2 Shorted) at normal (ambient temp) and P1 is OFF (TH1...
Page 191 - Dimension; ynamic; nit
Chapter 7 - Options 7-29 4) Dimension N ynamic T P D RS (P2) W NP B2 B1 G raking B WIRING V U IM nit U B2 B1
Page 193 - Micro surge filter (Designed for Inverter-driven 400V Class motor); ) Rectifying the motor insulation; Wiring; Surge
Chapter 7 - Options 7-31 7.6.4 Micro surge filter (Designed for Inverter-driven 400V Class motor) In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially for a 400V class motor, the surge voltage may deteriorate the insulation. When ...
Page 195 - TROUBLESHOOTING & MAINTENANCE
8-1 CHAPTER 8 - TROUBLESHOOTING & MAINTENANCE 8.1 Fault Display When a fault occurs, the inverter turns off its output and displays the fault status in DRV-07. The last 5 faults are saved in FU2-01 through FU2-05 with the operation status at the instance of fault. Keypad Display LCD 7-Segment Pr...
Page 196 - Chapter 8 - Troubleshooting & Maintenance; one; Press; Cycle power to the inverter.
Chapter 8 - Troubleshooting & Maintenance 8-2 Keypad Display LCD 7-Segment Protective Function Description Option (**) OPT Option Fault Fault at the internal option of the inverter. HW-Diag HW Inverter H/W Fault A fault signal is output when an error occurs to the control circuitry of the invert...
Page 197 - Protective
Chapter 8 - Troubleshooting & Maintenance 8-3 8.2 Fault Remedy Protective Function Cause Remedy Over Current Protection 1) Acceleration/Deceleration time is too short compared to the GD ² of the load 2) Load is larger than the inverter rating 3) Inverter turns output on when the motor is free ru...
Page 199 - Condition
Chapter 8 - Troubleshooting & Maintenance 8-5 8.3 Troubleshooting Condition Check Point The Motor Does Not Rotate 1) Main circuit inspection: ☞ Is the input (line) voltage normal? (Is the LED in the inverter is lit?) ☞ Is the motor connected correctly? 2) Input signal inspection: ☞ Check the ope...
Page 203 - Daily and Periodic Inspection Items
Chapter 8 - Troubleshooting & Maintenance 8-9 8.6 Daily and Periodic Inspection Items Period In sp ec tion Lo cat ion In sp ec tion Ite m Inspection Dai ly 1 y ear 2 y ear Inspection Method Criterion Measuring Instrument Ambient Environ- ment Is there any dust? Is the ambient temperature and hum...
Page 205 - APPENDIX A - FUNCTIONS BASED ON USE; Use
i APPENDIX A - FUNCTIONS BASED ON USE Set the function properly according to the load and operating conditions. Application and related functions are listed in the following table. Use Related Parameter Code Accel/Decel Time, Pattern Adjustment DRV-01 [Acceleration Time], DRV-02 [Deceleration Time],...
Page 206 - APPENDIX B - PARAMETERS BASED ON APPLICATION; Application
iiii APPENDIX B - PARAMETERS BASED ON APPLICATION Application Parameter Code DRV Group When you want to change the frequency setting DRV-00 When you want to change the acceleration and deceleration time of the motor DRV-01, DRV-02 When you want to change the run/stop method DRV-03 When you want to c...
Page 207 - EXT Group
iii Application Parameter Code When you want to use the auto tuning function FU2-41 ~ 44 When you want to operate using PID feedback FU2-50 ~ 54 When you want to change the reference frequency for acceleration and deceleration FU2-70 When you want to change the acceleration and deceleration time sca...
Page 208 - iv; APPENDIX C - PERIPHERAL DEVICES
iv APPENDIX C - PERIPHERAL DEVICES Wire, mm 2 (AWG) Inverter Models Motor [HP] MCCB, ELB (CMC) Magnetic Contactor (CMC) R, S, T U, V, W Ground AC Input Fuse AC Reactor DC Reactor SV008ACti onMaster-2 1 ABS33a, EBS33 SMC-10P 2 (14) 2 (14) 3.5 (12) 10 A 2.13 mH, 5.7 A 7.00 mH, 5.4 A SV015ACti onMaster...
Page 211 - DECLARATION OF CONFORMITY; Type of Equipment:
v DECLARATION OF CONFORMITY Council Directive(s) to which conformity is declared: CD 73/23/EEC and CD 89/336/EEC Units are certified for compliance with: EN50178 (1997) EN 50081-2 (1993) EN 55011 (1994) EN 50082-2 (1995) EN 61000-4-2 (1995) ENV 50140 (1993) & ENV 50204 (1995) EN 61000-4-4 (1995)...
Page 212 - TECHNICAL STANDARDS APPLIED
vi TECHNICAL STANDARDS APPLIED The standards applied in order to comply with the essential requirements of the Directives 73/23/CEE "Electrical material intended to be used with certain limits of voltage" and 89/336/CEE "Electromagnetic Compatibility" are the following ones: • EN 501...
Page 213 - vii; EMC INSTALLATION GUIDE; RECOMMENDED INSTALLATION INSTRUCTIONS; To conform to the; EMC; connect any earth cables to the earth stud provided.
vii EMC INSTALLATION GUIDE CMC inverters are tested to meet Electromagnetic Compatibility (EMC) Directive 89/336/EEC and Low Voltage (LV) Directive 73/23/EEC using a technical construction file. However, Conformity of the inverter with CE EMC requirements does not guarantee an entire machine install...
Page 214 - viii
viii 7-) Connect any control cables as instructed in the inverter instructions manual. IT IS IMPORTANT THAT ALL LEAD LENGHTS ARE KEPT AS SHORT AS POSSIBLE AND THAT INCOMING MAINS AND OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED.
Page 215 - ix; series / Filtros Footprint /; series / Filtros Estándar /
ix RFI Filters (Footprint - Standard) for ACtionMaster SERIES (x) (1) Industrial environment EN 50081-0 (A class) (2) Domestic and industrial environment EN 50081-1 (B class) iS5 series / Filtros Footprint / Footprint Filters VARIADOR INVERTER POT. POWER CODIGO CODE INTENS. CURRENT TENSION VOLTAGE C...
Page 216 - DIMENSIONS
x DIMENSIONS T IPO D W H X O FS – 1 21 85 46 70 5 FS – 2 28.5 105 62 90 5 FS – 3 48 150 110 125 x 30 5 FS – 4 58 200 170 180 x 45 5
Page 217 - xi; Revisions
xi Revisions Publication date Ordering Number Changeds to be made Software Version No. Note 1 Feb, 1999 1.00 2 April, 2000 1.03 3 March, 2001 1.05 4 July, 2001 1.06 5 May, 2002 1.07 6 June, 2002 2.00
Page 218 - Cleveland Motion Controls; CMC constantly endeavors to improve its product so that
Cleveland Motion Controls CMC constantly endeavors to improve its product so that information in this manual is subject to change without notice. Visit Our Website: http://www.cmccontrols.com/ 10/11/2002 Publication #: 10310000291
