Page 2 - QUICK REFERENCE; IMPORTANT; FIGURE 1
2 QUICK REFERENCE This manual contains the basic information needed to install and operate Bodine PACESETTER TM 115/230V “NEMA 4” series inverter model 2995. This manual does not profess to cover all details or variations in equipment, nor to provide for every possible contingency associated with in...
Page 3 - TABLE OF CONTENTS
3 TABLE OF CONTENTS PAGE QUICK REFERENCE 2 PRODUCT SPECIFICATIONS 4 IMPORTANT SAFETY PRECAUTIONS 5 INSTALLATION 6 Step 1 – Examine Before Installation 6 Step 2 – Choose a Suitable Location 7 Step 3 – Mount the Control 7 CONNECTION 8 Step 4 – Preliminary Setup 8 Step 5 – Connect Motor 10 Step 6 – Ins...
Page 4 - PRODUCT SPECIFICATIONS; ABOUT THIS PRODUCT; - Bodine’s PACESETTER; “NEMA 4” series; Table 1 – Electrical Ratings
4 PRODUCT SPECIFICATIONS ABOUT THIS PRODUCT - Bodine’s PACESETTER TM “NEMA 4” series inverter is designed to provide variable speed control of standard three-phase AC induction motors. Adjustable linear acceleration and deceleration are provided, making the drive suitable for soft start applications...
Page 5 - W ARNING indicates a potentially hazardous; CAUTION indicates a potentially hazardous; CAUTION
5 IMPORTANT SAFETY PRECAUTIONS Model 2995 has been evaluated by Underwriters Laboratories for conformance to UL standards 508 and 50 and CSA standard C22.2 No. 14 and bears the UL Recognized Component mark. The AC Drive is a power electronic device. For safety reasons, please read through this opera...
Page 6 - INSTALLATION; Step 1. Examine before installation
6 INSTALLATION This control should only be installed by a qualified person familiar with its operation and associated hazards. The National Electrical Code (NEC), local electrical and safety codes, and when applicable, the Occupational Safety and Health Act (OSHA) should be observed to reduce hazard...
Page 7 - Step 2. Choose a Suitable Location; Dimensions
7 Step 2. Choose a Suitable Location The installation site directly impacts the functionality and lifespan of the control. Avoid areas where surrounding air temperature exceeds 40 O C (direct sunlight or near heating equipment or inside a panel without a cooling fan. Avoid locations where the front ...
Page 8 - CONNECTION; BASE FREQUENCY JUMPER
8 CONNECTION CAUTION The PCB inside the inverter enclosure is vulnerable to static electrical charges. Avoid contact with the PCB. Choose an appropriate power source with correct voltage settings for the specification of the AC inverter. Do not use a separate device between control and motor to swit...
Page 9 - AC LINE FUSE JUMPER WIRE
9 In this mode, the motor will produce full rated torque up to 60 Hz. Above 60 Hz, torque will linearly reduce to 50% at 120 Hz. Figure 6 - Graph showing reduction in motor torque at frequencies above 60 Hz. AC LINE VOLTAGE SELECTOR JUMPERS – There are three voltage selector jumpers that must be rep...
Page 10 - Step 5 – Connect the Motor
10 Step 5 – Connect the Motor A cord should be used for the motor connection in order to properly seal the liquid tight fitting. The fitting will accept cord diameters between 0.17” and 0.47” diameter. The length of the cord should be kept short for minimum voltage drop and only copper wire with 60 ...
Page 11 - Step 6 – Connect AC Line Cord
11 Figure 8 - Connection diagram for Bodine 230V inverter-duty motors. Figure 9 - Connection diagram for Bodine 230/460V inverter-duty motors wired for 230V operation. Table 3 - Direction of Bodine motor driveshaft rotation, viewing end of driveshaft, when connected per the diagrams at the left and ...
Page 12 - OPERATION; Step 9 – Check System Before Starting
12 OPERATION Step 9 – Check System Before Starting WARNING Recheck all connections. Do not open the cover of the inverter when the power is ON to avoid injury caused by electrical shock. Do not attempt to wire circuitry while power is on. CAUTION Do not attempt to make or break connections between m...
Page 13 - Step 10 – Operate the Inverter; WARNING
13 Step 10 – Operate the Inverter The PACESETTER TM “NEMA 4” series inverter is operated using the switches and speed dial on the front panel of the control. See Figure 10 for panel layout. 1) Turn the AC power ON using the toggle switch. The power lamp will illuminate. 2) Turn the direction switch ...
Page 16 - t shutdown is designed to provide motor; COMP: Slip Compensation; Run motor and set unloaded speed to
16 CL: Current Limit with I 2 t Shutdown The CL trim pot is used to set the maximum motor current that occurs in a stalled condition. The CL trim pot is factory set to approximately 160% of full control rating (3.8 amps). The CL trim pot can be readjusted as required. The current limit also contains...
Page 17 - TROUBLESHOOTING; Performing unauthorized repairs will void the Warranty.; GENERAL EVALUATION; Knowing the circumstances under which the problem; If the control was just installed and; If the problem always occurs and; ABNORMALITY CHECK POINT
17 TROUBLESHOOTING WARNING Do not remove the cover of the inverter when the power is ON to avoid injury caused by electrical shock. This control does not require maintenance under normal conditions. If you encounter a problem, read all instructions provided with this control and double-check the wir...
Page 18 - LED STATUS INDICATORS; Models 2995 contains two LED status indicators on
18 Figure 13 – Location of LED Status Indicators inside the enclosure LED STATUS INDICATORS – Models 2995 contains two LED status indicators on the printed circuit board inside the enclosure. One LED is a green Power On indicator (PWR) that indicates the presence of the bus voltage and the operation...
Page 19 - DECLARATION OF CONFORMITY; Radiated and Conducted Emissions
19 DECLARATION OF CONFORMITY We, the Bodine Electric Company, 2500 W. Bradley Place, Chicago, Illinois, U.S.A., phone (773) 478-3515, fax (773) 478-3232, declare under our sole responsibility that the following products: Type HPP-5337E4 AC Motor Speed Control, Model number 2995 Are in conformity wit...
Page 20 - BODINE LIMITED WARRANTY
20 BODINE LIMITED WARRANTY The Bodine Electric Company warrants all products it manufactures to be free of defects in workmanship and materials when used under Normal Operating Conditions and when applied in accordance with nameplate specifications. When Bodine motors and gearmotors have been purcha...
