Teledyne T703 - Manual

Teledyne T703

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Table of Contents:

  • Page 3 – or contact
  • Page 4 – ii; This page intentionally left blank.
  • Page 5 – SAFETY MESSAGES
  • Page 6 – CONSIGNES DE SÉCURITÉ; : Risque de choc électrique
  • Page 7 – WARRANTY; COVERAGE; CAUTION – Avoid Warranty Invalidation
  • Page 8 – vi; ABOUT THIS MANUAL; STRUCTURE; Rev Name/Description; Note; Part I
  • Page 9 – vii; REVISION HISTORY; Date Rev
  • Page 10 – viii
  • Page 11 – ix; TABLE OF CONTENTS
  • Page 13 – xi; Verifying/Calibrating the O
  • Page 14 – xii; Troubleshooting the O
  • Page 15 – xiii
  • Page 16 – xiv; LIST OF FIGURES
  • Page 17 – xv; LIST OF TABLES
  • Page 18 – xvi; LIST OF APPENDICES; APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
  • Page 19 – PART I
  • Page 21 – INTRODUCTION; Some of the exceptional features of your T703/T703U Photometric O
  • Page 22 – OPTIONS; Option
  • Page 23 – SPECIFICATIONS AND APPROVALS; SPECIFICATIONS; PARAMETER SPECIFICATION
  • Page 24 – Photometer; APPROVALS AND CERTIFICATIONS; The Teledyne API Models T703 and T703U Photometric O
  • Page 25 – GETTING STARTED; UNPACKING AND INITIAL SETUP; advise the shipper first, then Teledyne API.; CAUTION – Avoid Damage to the Instrument
  • Page 26 – VENTILATION CLEARANCE; : Whether the calibrator is set up on a bench or; AREA; Front Panel Layout
  • Page 27 – Display Screen and Touch Control; Field Description/Function
  • Page 28 – Display/Touch Control Screen Mapped to Menu Charts
  • Page 29 – Rear Panel Layout
  • Page 30 – T703 Internal Layout – Top View
  • Page 31 – T703 Pneumatic Diagram
  • Page 32 – T703U Internal Layout - Top View; Pressure
  • Page 33 – T703U Pneumatic Diagram
  • Page 34 – ELECTRICAL CONNECTIONS; NOTE; WARNING; DO NOT LOOK AT THE PHOTOMETER UV LAMP.
  • Page 35 – Status Output Connector
  • Page 36 – CONNECTOR INPUT
  • Page 37 – Digital Control Input Connectors
  • Page 38 – CONTROL OUTPUTS; Digital Control Output Connector; STATUS DEFINITION
  • Page 40 – PNENUMATIC CONNECTIONS; Ambient
  • Page 41 – Any unused ports on this manifold must be capped.; INITIAL OPERATION; The calibrator should automatically switch to; STANDBY; mode after completing the
  • Page 42 – To view and clear warning messages, press:
  • Page 43 – MESSAGE MEANING
  • Page 45 – GENERATOR
  • Page 46 – Second, calculate the flow rate requirements of the O; Conc; To set the output flow:; top of the front panel.; Pressure Regulator Adjustment Knob
  • Page 47 – PART II
  • Page 49 – OPERATING THE CALIBRATOR
  • Page 50 – TEST FUNCTIONS; TEST MEASUREMENT; ACT=GENERATE XX PPB O3
  • Page 51 – OVERVIEW OF OPERATING MODES; Front Panel Display; MODE MEANING
  • Page 52 – STANDBY MODE; Some functions under the; STBY; button that appears when the calibrator’s display is
  • Page 53 – GENERAL INFORMATION ABOUT THE GENERATE MODE; mode the Zero Air Pump (if enabled) and Photometer Pump are turned; AUTO: BASIC GENERATION OF CALIBRATION GAS; The calibrator will now enter; GENERATE
  • Page 54 – AUTOMATIC CALIBRATION SEQUENCES; SEQ: PROGRAMMING CALIBRATION SEQUENCES; NAME; Table 4-3: Automatic Calibration SEQUENCE Set Up Attributes; ATTRIBUTE NAME; Table 4-4: Calibration SEQUENCE Step Instruction; INSTRUCTION NAME
  • Page 57 – REPEAT COUNTER; To set th; e REPEAT COUNTER
  • Page 59 – To specify a starting time for the sequence, press:
  • Page 61 – To assign a; CC INPUT
  • Page 62 – They can be used as:; separate calibration sequences.; CC OUTPUT
  • Page 63 – Table 4-5: Sequence Progress Reporting Mode; MODE; DESCRIPTION; STEP; To select a PROGRESS report mode, press:
  • Page 64 – To insert an instruction step into a sequence, navigate to the; INSERT STEP; submenu
  • Page 65 – This step operates and is programmed similarly to the; step that needs to be defined.; EXIT; ZERO
  • Page 66 – The; step places the calibrator into; mode; To insert a; DURATION
  • Page 67 – step allows the sequence to call another, already programmed; EXECSEQ
  • Page 69 – To delete or edit an individual step in an existing Sequence, press:
  • Page 70 – To delete a sequence from the calibrator’s memory, press:
  • Page 71 – SETUP
  • Page 72 – The T703/T703U has a time of day clock that supports the; step of the; returns to
  • Page 73 – to speed up or slow down the clock by a fixed amount
  • Page 74 – PASS; PASSWORD
  • Page 75 – password enables the
  • Page 76 – TEST CHANNEL Connector; TEST CHANNEL; , set the electronic signal type of each; function to be output on the channel.
  • Page 78 – The Test Functions available to be reported are:; to the list of Test Functions viewable via the Front
  • Page 79 – To activate the; Channel and select a function press:; discards the new
  • Page 80 – RANGE SPAN
  • Page 81 – output. This over-range can be disabled if your recording device is
  • Page 82 – To add a zero offset to a specific analog output channel, press:
  • Page 84 – To enable or disable the Auto-Cal feature for the; AUTO CAL; OFF
  • Page 85 – To calibrate the outputs as a group with the; AOUTS CALIBRATION
  • Page 86 – To initiate an automatic calibration from inside the
  • Page 87 – Setup for Calibrating the TEST CHANNEL
  • Page 89 – To perform an; AIN CALIBRATION
  • Page 90 – STD PRESS; VARS
  • Page 92 – OPERATING THE CALIBRATOR AS AN O; PHOTOMETER; calibrator to and O; ‘PHOTO IN’ and ‘PHOTO ZERO IN’ fittings.; Encl; Photometric; Capped; Minimum input gas flow for
  • Page 95 – is a combination of several parameters:; An ID number for the LEVEL; To activate an existing defined; LEVEL
  • Page 96 – To begin programming a new; find the; LVL; submenu by pressing:
  • Page 97 – To create a; using the; AUTO
  • Page 98 – To edit or delete an existing; Levels are displayed according to the following Format:; generator to produce.; LEADS Level Display Format
  • Page 99 – There are two; associated with LEADS; BLOCK 2; is used to communicate status over the serial data port; To configure the either of the; STATUS BLOCKS
  • Page 101 – COMMUNICATIONS; USING THE ANALYSER’S COMMUNICATION PORTS; The T703 is equipped with two serial communication ports, labeled; configured for USB communications.
  • Page 102 – ASSIGNMENTS
  • Page 104 – To select the baud rate of either one of the COM Ports, press:
  • Page 105 – MODE ID; of
  • Page 106 – mode is enabled:
  • Page 107 – COM; To initiate the test press the following key sequence.
  • Page 109 – Table 5-2: Terminal Mode Software Commands; COMMAND Function
  • Page 110 – All Commands follow the syntax:; COMMAND COMMAND; are all valid integers.
  • Page 112 – achieved with the LOGOFF command.; To log on to your calibrator with; SECURITY MODE; Where N is any numeral between 0 and 9.
  • Page 113 – REMOTE ACCESS BY MODEM; Once the cable has been connected, check to make sure:; MODEM ENABLE; communication mode is turned; ON
  • Page 114 – If there is a problem initializing the; “MODEM NOT INITIALIZED”; Continue pressing
  • Page 115 – MULTIDROP RS-232 SET UP; Note that because the RS-232 Multidrop option uses both the; all; CAUTION – Risk of Instrument Damage and Warranty Invalidation; A Primer on Electro-Static Discharge
  • Page 116 – Jumper and Cables for Multidrop Mode; typically either the model number or “0”.
  • Page 117 – Ensure jumper is
  • Page 118 – RS-485 CONFIGURATION OF COM2
  • Page 119 – Refer to the
  • Page 120 – REMOTE ACCESS VIA THE ETHERNET; INET; submenu is used to manage and; LED FUNCTION
  • Page 123 – INSTRUMENT IP; and; SUBNET
  • Page 124 – SUBNET MASK; addresses by pressing:
  • Page 125 – HOSTNAME; is the name by which the calibrator appears on your network. The
  • Page 126 – APICOM REMOTE CONTROL PROGRAM; accessed when standing in front of the instrument.; APICOM Remote Control Program Interface
  • Page 127 – CALIBRATION AND VERIFICATION; photometer performance should be periodically verified; VERIFYING/CALIBRATING THE O; generator
  • Page 129 – PHOTOMETER PERFORMANCE
  • Page 130 – OFFSET
  • Page 132 – PHOTOMETER DARK CALIBRATION; Yes
  • Page 133 – PHOTOMETER BACKPRESSURE COMPENSATION CALIBRATION
  • Page 134 – CALIBRATING THE O; generator drive settings.; GENERATOR CALIBRATION TABLE; generator drive to servo in to the exact concentration requested.
  • Page 135 – GENERATOR CALIBRATION POINTS; To view these calibration points, press:
  • Page 137 – To delete an existing calibration point, press:
  • Page 138 – GENERATOR CALIBRATION POINTS ON / OFF; To enable or disable an existing calibration point, press:
  • Page 139 – To run the automatic O
  • Page 140 – CALIBRATING GAS PRESSURE SENSORS; Pressure Calibration Monitor Point – T703
  • Page 141 – Pressure Calibration Monitor Points – T703U; Pressure Regulator Monitor Connection Point (T703 and T703U)
  • Page 142 – Regulator Pressure Monitor Point (T703U only); Turn off the calibrator and open the top cover.
  • Page 143 – GAS FLOW CALIBRATION; CALCULATING THE PHOTOMETER SAMPLE GAS FLOW RATE; PHOTO FLOW
  • Page 144 – CALCULATING THE OUTPUT GAS FLOW RATE; T703 REGULATOR PRESSURE TO OUTPUT FLOW
  • Page 145 – calibration, the T703/T703U software automatically turns; . PHOTO FLOW calibration is
  • Page 146 – Output Flow Calibration Monitor Point – T703
  • Page 147 – During the; and the AC dry air pump
  • Page 149 – PART III
  • Page 151 – MAINTENANCE SCHEDULE & PROCEDURES; MAINTENANCE SCHEDULE
  • Page 153 – Zero Air (Diluent Gas
  • Page 155 – PERFORMING LEAK CHECKS; 5 psi, a shutoff valve and pressure gauge may be used.; without exceeding
  • Page 156 – T703 Pneumatic setup for performing Pressure Leak Checks
  • Page 157 – CLEANING OR REPLACING THE ABSORPTION TUBE; when cleaning or replacing the absorption tube may be required.; REBUILDING THE DRY AIR PUMP
  • Page 158 – PHOTOMETER UV SOURCE LAMP ADJUSTMENT; PHOTO REFERENCE; test function value drops below 3000 mV.; minutes before proceeding.; UV DETECTOR GAIN ADJUST POT; on the photometer assembly (see
  • Page 159 – PHOTOMETER UV SOURCE LAMP REPLACEMENT
  • Page 161 – ADJUSTMENT OR REPLACEMENT OF OZONE GENERATOR; Generator Temperature Thermistor and DC Heater Locations
  • Page 163 – GENERAL TROUBLESHOOTING & SERVICE; GENERAL TROUBLESHOOTING; communication channels are operating properly.
  • Page 164 – CLR; button appears/becomes active (press to clear Warning; MSG; button displays. The following
  • Page 165 – To view or clear the various warning messages press:
  • Page 166 – Table 8-1: Front Panel Warning Messages; WARNING FAULT
  • Page 167 – TEST FUNCTION; O3 GEN REFERENCE WARNING
  • Page 168 – PHOTO LAMP TEMP WARNING
  • Page 170 – Example of Signal I/O Function
  • Page 171 – USING THE ANALOG OUTPUT TEST CHANNEL; Table 8-3: Test Channel Outputs as Diagnostic Tools
  • Page 172 – USING THE INTERNAL ELECTRONIC STATUS LEDS; C bus and Relay PCA are functioning properly.; Motherboard; CPU Status Indicator; C Bus Watchdog Status LEDs; Table 8-4: Relay PCA Watchdog LED Failure Indications; DIAG; Menu
  • Page 173 – Relay PCA Status LEDs Used for Troubleshooting; LED
  • Page 174 – SUBSYSTEM CHECKOUT; Test Channel D; CAUTION
  • Page 175 – Location of DC Power Test Points on Relay PCA
  • Page 176 – Table 8-7: DC Power Supply Acceptable Levels; C BUS; The touch-screen controller may be malfunctioning.
  • Page 177 – FUNCTION; GENERATOR PRESSURE /FLOW SENSOR; BASIC PCA OPERATION:; not then the board is bad.
  • Page 178 – PHOTOMETER FLOW SENSOR:
  • Page 181 – FULL SCALE OUTPUT OF VOLTAGE RANGE; To test the status output electronics:; PIN; SPARE
  • Page 182 – CONNECTOR; EXAMPLE: to test the “
  • Page 183 – To test the Control Output electronics:
  • Page 185 – BOX TEMP; signal using the; above room temperature) the signal should be
  • Page 186 – TROUBLESHOOTING THE O; consuming to isolate and resolve.; Readings at Zero
  • Page 187 – Readings
  • Page 188 – To check the function of the photometer’s measure / reference valve:; TROUBLE SHOOTING THE O; GENERATOR IN THE T703
  • Page 189 – GENERATOR IN THE T703U; REPAIR PROCEDURES
  • Page 190 – Critical Flow Restrictor Assembly Disassembly
  • Page 191 – DOM off the CPU. Do not bend the connector pins.
  • Page 192 – FAQ’S; QUESTION ANSWER; TECHNICAL ASSISTANCE; USA
  • Page 193 – PRINCIPLES OF OPERATION; PNEUMATIC OPERATION; Location of Gas Flow Control Assemblies - T703
  • Page 194 – REG; concentration inside the; PHOTO SPRESS; . Note that this value is converted to units of Inches of Mercury (IN-
  • Page 195 – ELECTRONIC OPERATION; Electronic Block Diagram
  • Page 196 – CPU Board Annotated
  • Page 197 – C bus. Its status indicators and components can be used for
  • Page 198 – Relay Board PCA with AC Relay Retainer Removed
  • Page 199 – The relay PCA controls the DC heaters for the O
  • Page 200 – LED COLOR; The most important of the status LEDs on the relay board is the red I
  • Page 202 – C Data Bus
  • Page 203 – RELAY PCA; Power Distribution Block diagram
  • Page 204 – Location of the AC Configuration Jumper for the Dry Air Pump
  • Page 205 – FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE
  • Page 206 – SOFTWARE OPERATION; CA LI BR ATO R; Schematic of Basic Software Operation
  • Page 207 – GENERATOR OPERATION; GENERATION
  • Page 208 – Generator Internal Pneumatics; hv
  • Page 209 – The rate of flow through the O; Generator Valve and Gas Fixture Locations; GENERATOR ELECTRONIC OPERATION; Electronically the O
  • Page 210 – Generator Electronic Block Diagram
  • Page 211 – Generator Temperature Control; In order to operate at peak efficiency the UV lamp of the O
  • Page 212 – PHOTOMETER OPERATION; Gas bearing O; Concentration; LC; at STP; is the intensity of the light if there was no absorption.
  • Page 213 – ln; = sample ambient temperature in degrees Kelvin; inHg; the intensity of the UV light beam with and without O
  • Page 214 – TIME INDEX; CYCLE REPEAT EVERY 6 SECONDS
  • Page 215 – Photometer Gas Flow – Reference Cycle
  • Page 216 – T703U O3 Photometer Gas Flow – Reference Cycle
  • Page 217 – Photometer Absorption Path
  • Page 218 – Photometer Layout – Top Cover Removed
  • Page 219 – CPU Card; Photometer Electronic Block Diagram
  • Page 220 – Photometer Temperature Control; - The temperature of the UV Lamp reported in oC.; PHOTO STEMP; - The temperature of the Sample gas in the absorption tube; - The flow rate of gas through the photometer measured in LPM.; – the pressure of the gas inside the absorption tube. This
  • Page 221 – A PRIMER ON ELECTRO-STATIC DISCHARGE; HOW STATIC CHARGES ARE CREATED; Triboelectric Charging; pellets during shipment can also build hefty static charges
  • Page 222 – Table 10-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION; HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE; Semiconductor Reliability News; DAMAGE SUSCEPTIBILITY VOLTAGE; Potentially damaging electro-static discharges can occur:
  • Page 223 – COMMON MYTHS ABOUT ESD DAMAGE; I didn’t feel a shock so there was no electro-static discharge; : Electro Static charges; It still works so there was no damage; : Sometimes the damaged caused by; Static Charges can’t build up on a conductive surface; : There are two errors in
  • Page 224 – BASIC PRINCIPLES OF STATIC CONTROL; Basic anti-ESD Work Station; . An anti-ESD wrist strap keeps the person; Simply touching a grounded piece of metal is insufficient
  • Page 226 – MAINTENANCE
  • Page 227 – Always unpack shipments from Teledyne API as follows:
  • Page 228 – DO NOT; is connected to a ground point.
  • Page 229 – GLOSSARY; Term Description/Definition
  • Page 233 – APPENDIX A – Software Documentation; APPENDIX A-5: Terminal Command Designators
  • Page 235 – Main Menu
  • Page 236 – PRIMARY SETUP MENU - Basics
  • Page 237 – PRIMARY SETUP Menu - SEQUENCE CONFIGURATION Submenu
  • Page 238 – See SECONDARY SETUP Menu
  • Page 239 – SECONDARY SETUP Menu DIAG Submenu – Basics
  • Page 240 – SECONDARY SETUP Menu DIAG Submenu – GAS CONFIGURATION
  • Page 250 – APPENDIX A-3: Warnings and Test Functions
  • Page 253 – C address 44 hex
  • Page 256 – TERMINAL KEY ASSIGNMENTS
  • Page 259 – APPENDIX B - Spare Parts
  • Page 261 – T703 Spare Parts List; PARTNUMBER
  • Page 262 – REGULATOR
  • Page 263 – T703U Spare Parts List; ASSY, SAMPLE THERMISTOR
  • Page 264 – SPRING
  • Page 265 – Teledyne API Technical Support
  • Page 267 – APPENDIX D – Wire List and Electronic Schematics
  • Page 269 – T703 Interconnect List
  • Page 274 – CH
  • Page 275 – PCA, UV DETECTOR PREAMP; PCA VERSION TABLE
  • Page 279 – Teledyne API
  • Page 290 – GUI Interface; Make; FEMA
  • Page 291 – Backlight Brightness Control
  • Page 292 – Configuration Select; Mode
  • Page 293 – TOUCH SCREEN INTERFACE CIRCUITRY ( TBD)
  • Page 294 – LVDS, Transmitter Board; From ICOP CPU
  • Page 295 – PRINTED DOCUMENTS ARE UNCONTROLLED
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USER MANUAL

MODELS T703 and T703U

PHOTOMETRIC O

3

CALIBRATOR

© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)

9480 CARROLL PARK DRIVE

SAN DIEGO, CALIFORNIA 92121-5201

USA

Toll-free Phone: 800-324-5190

Phone: 858-657-9800

Fax: 858-657-9816

Email:

[email protected]

Website:

http://www.teledyne-api.com/

Copyright 2010-2012

07223C DCN 6572

Teledyne Advanced Pollution Instrumentation

21 December 2012

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Summary

Page 3 - or contact

i A BOUT T ELEDYNE A DVANCED P OLLUTION I NSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, conti...

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ii This page intentionally left blank. 07223C DCN6572

Page 5 - SAFETY MESSAGES

Teledyne API T703/T703U Calibrator Operation Manual Table of Contents iii SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a saf...

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