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Manual Teledyne T703
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i A BOUT T ELEDYNE A DVANCED P OLLUTION I NSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, conti...
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Teledyne API T703/T703U Calibrator Operation Manual Table of Contents iii SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a saf...
Table of Contents Teledyne API T703/T703U Calibrator Operation Manual iv CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes....
Teledyne API T703/T703U Calibrator Operation Manual Table of Contents v WARRANTY WARRANTY POLICY (02024F) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equ...
Table of Contents Teledyne API T703/T703U Calibrator Operation Manual vi ABOUT THIS MANUAL Presented here is information regarding the documents that are included with this manual (Structure), its history of release and revisions (Revision History), how the content is organized (Organization), and t...
Teledyne API T703/T703U Calibrator Operation Manual Table of Contents vii REVISION HISTORY This section provides information regarding the initial release and subsequent changes to this manual. T703/T703U Operation Manual, 072230000 Date Rev DCN Change Summary 2012 C 6572 Added T703U technical specs...
Table of Contents Teledyne API T703/T703U Calibrator Operation Manual viii This page intentionally left blank. 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Table of Contents ix TABLE OF CONTENTS GENERAL INFORMATION ..................................................................................................... 17 1. INTRODUCTION .......................................................................
Teledyne API T703/T703U Calibrator Operation Manual Table of Contents xi 5.3. Multidrop RS-232 Set Up .......................................................................................................................... 113 5.4. RS-485 Configuration of COM2 ........................................
Table of Contents Teledyne API T703/T703U Calibrator Operation Manual xii 8.4.2. AC Main Power ................................................................................................................................... 172 8.4.3. DC Power Supply..................................................
Teledyne API T703/T703U Calibrator Operation Manual Table of Contents xiii 9.2.4.4. Analog Outputs ............................................................................................................................ 199 9.2.4.5. External Digital I/O..............................................
Table of Contents Teledyne API T703/T703U Calibrator Operation Manual xiv LIST OF FIGURES Figure 3-1: Front Panel Layout ............................................................................................................................24 Figure 3-2: Display Screen and Touch Control ..........
Teledyne API T703/T703U Calibrator Operation Manual Table of Contents xv Figure 9-18: T703 O 3 Photometer Gas Flow – Measure Cycle .......................................................................... 212 Figure 9-19: T703 O 3 Photometer Gas Flow – Reference Cycle .................................
Table of Contents Teledyne API T703/T703U Calibrator Operation Manual xvi Table 10-1: Static Generation Voltages for Typical Activities ............................................................................ 220 Table 10-2: Sensitivity of Electronic Devices to Damage by ESD .......................
Teledyne API T703/T703U Calibrator Operation Manual GENERAL INFORMATION 17 PART I – GENERAL INFORMATION 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Introduction 19 1. INTRODUCTION This manual provides information and operation instructions for the Model T703 and the Model T703U calibrators. For simplicity the information and instructions in this manual refer to both models except where the Mod...
Introduction Teledyne API T703/T703U Calibrator Operation Manual 20 1.2. OPTIONS Option Option Number Description/Notes Rack Mounting For mounting the analyzer in standard 19” racks 20A Rack mount brackets with 26 in. (660 mm) chassis slides 20B Rack mount brackets with 24 in. (610 mm) chassis slide...
Teledyne API T703/T703U Calibrator Operation Manual Specifications and Approvals 21 2. SPECIFICATIONS AND APPROVALS 2.1. SPECIFICATIONS Table 2-1: T703/T703U System Specifications PARAMETER SPECIFICATION Linearity ± 1.0% of full scale Precision 1.0 ppb T703 T703U Response Time <180 seconds to 95%...
Specifications and Approvals Teledyne API T703/T703U Calibrator Operation Manual 22 Table 2-3: T703/T703U Specifications for O 3 Photometer Ranges 0-100 ppb to 0-10 ppm, user selectable Zero Noise 0.3ppb (RMS) Span Noise <0.5% Lower Detectable Limits 0.6 ppb (RMS) Precision 1.0 ppb Linearity 1.0%...
Teledyne API T703/T703U Calibrator Operation Manual Getting Started 23 3. GETTING STARTED 3.1. UNPACKING AND INITIAL SETUP CAUTION THE T703 WEIGHS ABOUT 16.1 KG (35.5 POUNDS) WITHOUT OPTIONS INSTALLED. TO AVOID PERSONAL INJURY, WE RECOMMEND USING TWO PERSONS TO LIFT AND CARRY THE CALIBRATOR. NOTE It...
Getting Started Teledyne API T703/T703U Calibrator Operation Manual 24 Remove the 2 screws fastening the top cover to the unit (one per side towards the rear). Slide the cover backwards until it clears the calibrator’s front bezel. Lift the cover straight up. 4. Inspect the interior of the ins...
Teledyne API T703/T703U Calibrator Operation Manual Getting Started 25 Figure 3-2: Display Screen and Touch Control The front panel liquid crystal display (LCD) screen includes touch control. Upon calibrator start-up, the LCD shows a splash screen and other initialization indicators before the main ...
Getting Started Teledyne API T703/T703U Calibrator Operation Manual 26 Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Getting Started 27 Figure 3-4: Rear Panel Layout Table 3-2. Rear Panel Description Component Function Fan For cooling: pulls ambient air through chassis from side vents; exhausts through rear. AC Power Connector Connector for three-prong cord to ap...
Getting Started Teledyne API T703/T703U Calibrator Operation Manual 28 Figure 3-5: T703 Internal Layout – Top View 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Getting Started 29 Figure 3-6: T703 Pneumatic Diagram 07223C DCN6572
Getting Started Teledyne API T703/T703U Calibrator Operation Manual 30 Figure 3-7: T703U Internal Layout - Top View Pressure 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Getting Started 31 Figure 3-8: T703U Pneumatic Diagram 07223C DCN6572
Getting Started Teledyne API T703/T703U Calibrator Operation Manual 32 3.2. ELECTRICAL CONNECTIONS NOTE To maintain compliance with EMC standards, it is required that the cable length be no greater than 3 meters for all I/O connections, which include, Analog Out, Control Out, Status, Control In, Eth...
Teledyne API T703/T703U Calibrator Operation Manual Getting Started 33 3.2.3. CONNECTING THE STATUS OUTPUTS The status outputs report calibrator conditions via optically isolated NPN transistors, which sink up to 50 mA of DC current. These outputs can be used interface with devices that accept logic...
Getting Started Teledyne API T703/T703U Calibrator Operation Manual 34 3.2.4. CONNECTING THE CONTROL INPUTS The calibrator is equipped with 12 digital control inputs that can be used to Initiate various user programmable calibration sequences (see Section 4.5.1.5 for instructions on assigning the co...
Teledyne API T703/T703U Calibrator Operation Manual Getting Started 35 There are two methods for energizing the control inputs. The internal +5V available from the pin labeled “+” is the most convenient method. However, if full isolation is required, an external 5 VDC power supply should be used. Ex...
Getting Started Teledyne API T703/T703U Calibrator Operation Manual 36 3.2.5. CONNECTING THE CONTROL OUTPUTS The calibrator is equipped with 12 opto-isolated, digital control outputs. These outputs are activated by the user-programmable, calibration sequences (see Section 4.5.1.6 for instructions on...
Getting Started Teledyne API T703/T703U Calibrator Operation Manual 38 3.3. PNENUMATIC CONNECTIONS CAUTION! Do not operate this instrument until you’ve removed dust plugs from inlet and outlet/exhaust ports on the rear panel! Ambient Air Figure 3-13: Basic Pneumatic Setup 3.3.1. DRY AIR IN When usin...
Teledyne API T703/T703U Calibrator Operation Manual Getting Started 39 3.3.3. OUTPUT MANIFOLD A four-port output manifold is supplied on the rear panel of the T703/T703U enabling simultaneous testing of up to two external instruments. Sample lines for ozone instruments to be calibrated can be connec...
Getting Started Teledyne API T703/T703U Calibrator Operation Manual 40 3.4.3. WARNING MESSAGES Because internal temperatures and other conditions may be outside be specified limits during the calibrator’s warm-up period, the software will suppress most warning conditions for 30 minutes after power u...
Teledyne API T703/T703U Calibrator Operation Manual Getting Started 41 Table 3-6: Possible Warning Messages at Start-Up MESSAGE MEANING ANALOG CAL WARNING The calibrator’s A/D converter or at least one D/A channel has not been calibrated. CONFIG INITIALIZED Stored Configuration information has been ...
Teledyne API T703/T703U Calibrator Operation Manual Getting Started 43 3.4.5. OPERATING MODES FOR THE O 3 GENERATOR The O 3 generator can be set to operate in three different modes: 3.4.5.1. CNST (CONSTANT) In this mode, the O 3 output of the generator is based on a single, constant, drive voltage. ...
Getting Started Teledyne API T703/T703U Calibrator Operation Manual 44 3.4.7. SETTING THE OUTPUT FLOW RATE The output flow rate must consider both the total gas flow requirements of all analyzers connected to the output manifold and the minimum output flow of the O 3 generator. Figure 3-14 shows a c...
Teledyne API T703/T703U Calibrator Operation Manual OPERATING INSTRUCTIONS 45 PART II – OPERATING INSTRUCTIONS 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 47 4. OPERATING THE CALIBRATOR The T703/T703U calibrator is a computer-controlled calibrator with a dynamic menu interface for easy, yet powerful and flexible operation. All major operations are controlled from the front pa...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 48 4.1. TEST FUNCTIONS A variety of TEST FUNCTIONS are available for viewing at the front panel whenever the calibrator is at the MAIN MENU . These measurements provide information about the present operating status of the ...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 49 4.2. OVERVIEW OF OPERATING MODES The T703 calibrator software has a variety of operating modes. Most commonly, the calibrator will be operating in STANDBY mode. In this mode, the calibrator and all of its subsystems are ...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 50 4.3. STANDBY MODE When the T703 Photometric Calibrator is in standby mode, it is at rest. Some functions under the SETUP MORE DIAG submenu, those which conflict with accurate creation of calibration gas mixtures (e.g...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 51 4.4. GENERAL INFORMATION ABOUT THE GENERATE MODE The GENERATE mode is the mode of operation where the T703/T703U is actively producing calibration gas, either zero or some specified concentration of ozone. In the GENERAT...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 52 4.5. AUTOMATIC CALIBRATION SEQUENCES The T703/T703U calibrator can be set up to perform automatic calibration sequences of multiple steps. These sequences can perform all of the calibration operations available for manua...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 55 4.5.1.3. Setting the Repeat Count for a Sequence The sequence can be set to repeat a certain number of times, from 1 to 100. It can also be set to repeat indefinitely by inputting a zero (0) into the REPEAT COUNTER . To ...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 57 To specify a starting time for the sequence, press: STANDBY ACT =STANDBY <TST TST> GEN STBY SEQ SETUP Make sure that the calibrator is in standby mode. SETUP X.X PRIMARY SETUP MENU O3 SEQ CFG CLK PASS MORE EXIT SET...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 59 4.5.1.5. Setting Up Control Inputs for a Sequence The calibrator’s control inputs allow the entire sequence to be triggered from an external source. This feature allows the calibrator to operate in a slave mode so that e...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 60 4.5.1.6. Setting Up Control Outputs for a Sequence The calibrator’s control outputs allow the entire sequence to be triggered from an external source. This feature allows the calibrator to control devices that accept log...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 61 4.5.1.7. Setting the Progress Reporting Mode for the Sequences As sequences run, the calibrator reports progress by displaying a message in the MODE field of the front panel display (See Figure 3-1). There are several ty...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 62 4.5.2. ADDING SEQUENCE STEPS To insert an instruction step into a sequence, navigate to the INSERT STEP submenu by pressing: STANDBY ACT =STANDBY <TST TST> GEN STBY SEQ Make sure that the calibrator is in standby m...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 63 4.5.2.1. The GENERATE Step This step operates and is programmed similarly to the GENERATE AUTO. At the end of the programming sequence, the T703/T703U firmware will automatically insert a DURATION step that needs to be...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 64 4.5.2.2. The STANDBY Step The STANDBY step places the calibrator into STANDBY mode To insert a STANDBY step into a sequence, press: 4.5.2.3. The DURATION Step The duration step causes the T703/T703U to continue performin...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 65 4.5.2.4. The EXECSEQ Step The EXECSEQ step allows the sequence to call another, already programmed sequence. This is a very powerful tool in that it allows the user to create a “toolbox” of often-used operations that can...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 67 4.5.2.6. Deleting or Editing an Individual Step in a Sequence To delete or edit an individual step in an existing Sequence, press: 07223C DCN6572
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 68 4.5.3. DELETING A SEQUENCE To delete a sequence from the calibrator’s memory, press: STANDBY ACT =STANDBY <TST TST> GEN STBY SEQ SETUP Make sure that the calibrator is in standby mode. SETUP X.X PRIMARY SETUP MENU ...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 69 4.6. SETUP CFG Pressing the CFG button displays the instrument’s configuration information. This display lists the calibrator model, serial number, firmware revision, software library revision, CPU type and other infor...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 70 4.7. SETUP CLK 4.7.1. SETTING THE INTERNAL CLOCK’S TIME AND DAY The T703/T703U has a time of day clock that supports the DURATION step of the calibration sequence feature, time of day TEST function, and time stamps on ...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 71 4.7.2. ADJUSTING THE INTERNAL CLOCK’S SPEED In order to compensate for CPU clocks which run faster or slower, you can adjust a variable called CLOCK_ADJ to speed up or slow down the clock by a fixed amount every day. To ...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 72 4.8. SETUP PASS The menu system provides password protection of the calibration and setup functions to prevent unauthorized adjustments. When the passwords have been enabled in the PASS menu item, the system will promp...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 73 Example: If all passwords are enabled, the following menu button sequence would be required to enter the VARS or DIAG submenus: SYSTEM ENTER SETUP PASS:0 8 1 8 ENTR EXIT SYSTEM ENTER SETUP PASS:0 0 0 0 ENTR EXIT SETUP X....
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 74 4.9. SETUP DIAG TEST CHAN OUTPUT: USING THE TEST CHANNEL ANALOG OUTPUT The calibrator comes equipped with one analog output. It can be set by the user to carry the current signal level of any one of the parameters li...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 76 4.9.1.2. Selecting a TEST Channel Function to Output The Test Functions available to be reported are: Table 4-8: Test Channels Functions Available on the Analog Output TEST CHANNEL DESCRIPTION ZERO FULL SCALE NONE TEST C...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 77 To activate the TEST Channel and select a function press: DIAG EXIT STANDBY ACT =STANDBY <TST TST> GEN STBY SEQ Make sure that the calibrator is in standby mode. SETUP X.X O3 SEQ CFG CLK PASS EXIT SETUP X.X COMM VA...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 78 4.9.1.3. TEST Channel Voltage Range Configuration In its standard configuration the analog outputs is set to output a 0 – 5 VDC signals. Several other output ranges are available (see Table 7-5). Each range has is usable...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 79 4.9.1.4. Turning the TEST Channel Over-Range Feature ON/OFF In its default configuration a ± 5% over-range is available on each of the TEST CHANNEL output. This over-range can be disabled if your recording device is sens...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 80 4.9.1.5. Adding a Recorder Offset to the TEST Channel Some analog signal recorders require that the zero signal be significantly different from the baseline of the recorder in order to record slightly negative readings f...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 82 4.9.2.1. Enabling or Disabling the TEST CHANNEL Auto-Cal Feature To enable or disable the Auto-Cal feature for the TEST CHANNEL , press. From the AIO CONFIGURATION SUBMENU DIAG ANALOG I/O CONFIGURATION PREV NEXT ENTR EXI...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 83 4.9.2.2. Automatic TEST Channel Calibration To calibrate the outputs as a group with the AOUTS CALIBRATION command, press: NOTE Before performing this procedure, make sure that the AUTO CAL feature is turned OFF for CONC...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 84 To initiate an automatic calibration from inside the TEST CHANNEL submenu, press: 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 85 4.9.2.3. Manual Calibration of the TEST Channel Configured for Voltage Ranges For highest accuracy, the voltages of the analog outputs can be manually calibrated. NOTE: The menu for manually adjusting the analog output s...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 87 4.9.3. AIN CALIBRATION This is the sub-menu to calibrate the instrument’s A-to-D conversion circuitry. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power suppl...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 88 4.10. SETUP MORE VARS: INTERNAL VARIABLES (VARS) The T703/T703U has several-user adjustable software variables, which define certain operational parameters. Usually, these variables are automatically set by the instr...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 90 4.11. OPERATING THE CALIBRATOR AS AN O 3 PHOTOMETER The T703/T703U can easily be configured to measure an external source of ozone. 4.11.1. SET UP FOR OPERATION AS AN O 3 PHOTOMETER To convert the T703/T703U from an O 3 ...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 93 4.12.3. LEVELS A LEVEL is a combination of several parameters: An ID number for the LEVEL An action, (e.g. GENERATE, STANDBY) A target concentration value An output flow rate (if applicable) Configuration for o...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 94 4.12.5. PROGRAMMING NEW LEVELS To begin programming a new LEVEL find the LVL submenu by pressing: CHOOSE ACTION Submenu SETUP X.X ACTION TO PERFORM:GENERATE PREV NEXT ENTR EXIT STANDBY ACT =STANDBY <TST TST> GEN ST...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 95 4.12.5.1. Creating a Generate LEVEL To create a LEVEL using the AUTO generation function, press: SETUP X.X GENERATE:0.0 PPB O3 0 .0 0 0 PCT O3 ENTR EXIT SETUP X.X GENERATE:ZERO ZERO ENTR EXIT Toggle to scroll through the...
Operating the Calibrator Teledyne API T703/T703U Calibrator Operation Manual 96 4.12.5.2. Editing or Deleting a LEVEL To edit or delete an existing LEVEL , press: Levels are displayed according to the following Format: LEVEL ID: Any number between 0 and 99. This will be the number used to select t...
Teledyne API T703/T703U Calibrator Operation Manual Operating the Calibrator 97 4.12.6. CONFIGURING LEVEL STATUS BLOCKS There are two STATUS BLOCKS associated with LEADS LEVELS . BLOCK 1: This block corresponds to the physical CONTROL OUTPUT connections located on the back panel of the T703 (see F...
Teledyne API T703/T703U Calibrator Operation Manual Communications 99 5. COMMUNICATIONS 5.1. USING THE ANALYSER’S COMMUNICATION PORTS The T703 is equipped with two serial communication ports, labeled RS232 (male DB-9 connector) and COM2 (female DB-9 connector), a USB com port and an Ethernet port lo...
Communications Teledyne API T703/T703U Calibrator Operation Manual 100 5.1.2. SERIAL COM PORT DEFAULT SETTINGS AND CONNECTOR PIN ASSIGNMENTS Received from the factory, the calibrator is set up to emulate an RS-232 DCE device. RS-232 (COM1) : RS-232 (fixed), DB-9 male connector. Baud rate : 11520...
Communications Teledyne API T703/T703U Calibrator Operation Manual 102 5.1.3. COM PORT BAUD RATE To select the baud rate of either one of the COM Ports, press: 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Communications 103 5.1.4. COM PORT COMMUNICATION MODES Each of the calibrator’s serial ports can be configured to operate in a number of different modes, listed in Table 7-1. As modes are selected, the calibrator sums the Mode ID numbers and displa...
Communications Teledyne API T703/T703U Calibrator Operation Manual 104 Press the following menu buttons to select communication modes for a one of the COM Ports, such as the following example where RS-485 mode is enabled: STANDBY ACT =STANDBY <TST TST> GEN STBY SEQ SETUP SETUP X.X PRIMARY SETU...
Teledyne API T703/T703U Calibrator Operation Manual Communications 105 5.1.5. COM PORT TESTING The serial ports can be tested for correct connection and output in the COM menu. This test sends a string of 256 ‘w’ characters to the selected COM port. While the test is running, the red LED on the rear...
Teledyne API T703/T703U Calibrator Operation Manual Communications 107 5.1.7. TERMINAL OPERATING MODES The T703 can be remotely configured, calibrated or queried for stored data through the serial ports. As terminals and computers use different communication schemes, the calibrator supports two comm...
Communications Teledyne API T703/T703U Calibrator Operation Manual 108 5.1.7.2. Command Syntax Commands are not case-sensitive and all arguments within one command (i.e. ID numbers, keywords, data values, etc.) must be separated with a space character. All Commands follow the syntax: X [ID] COMMAND ...
Communications Teledyne API T703/T703U Calibrator Operation Manual 110 5.1.7.6. COM Port Password Security In order to provide security for remote access of the T703, a LOGON feature can be enabled to require a password before the instrument will accept commands. This is done by turning on the SECUR...
Teledyne API T703/T703U Calibrator Operation Manual Communications 111 5.2. REMOTE ACCESS BY MODEM The T703 can be connected to a modem for remote access. This requires a cable between the calibrator’s COM port and the modem, typically a DB-9F to DB-25M cable (available from Teledyne API with part n...
Communications Teledyne API T703/T703U Calibrator Operation Manual 112 To Initialize the modem press: If there is a problem initializing the modem the message, “MODEM NOT INITIALIZED” will appear. STANDBY ACT =STANDBY <TST TST> GEN STBY SEQ SETUP SETUP X.X PRIMARY SETUP MENU O3 SEQ CFG CLK PAS...
Teledyne API T703/T703U Calibrator Operation Manual Communications 113 5.3. MULTIDROP RS-232 SET UP When the RS-232 Multidrop option is installed, connection adjustments and configuration through the menu system are required. This section provides instructions for the internal connection adjustments...
Communications Teledyne API T703/T703U Calibrator Operation Manual 114 Figure 5-3: Jumper and Cables for Multidrop Mode 4. Close the instrument. 5. Referring to Figure 5-4, use straight-through DB9 male-DB9 female cables to interconnect the host RS232 port to the first instrument’s RS232 port; then ...
Teledyne API T703/T703U Calibrator Operation Manual Communications 115 10. Press/select SET> to go to the COM1 BAUD RATE menu and ensure it reads the same for all instruments (edit as needed so that all instruments are set at the same baud rate). NOTE: Teledyne API recommends setting up the first...
Communications Teledyne API T703/T703U Calibrator Operation Manual 116 5.4. RS-485 CONFIGURATION OF COM2 As delivered from the factory, COM2 is configured for RS-232 communications. This port can be reconfigured for operation as a non-isolated, half-duplex RS-485 port. To configure the instrument fo...
Teledyne API T703/T703U Calibrator Operation Manual Communications 117 Refer to the Quick Start (Direct Cable Connection) section of the Teledyne APIcom Manual, PN 07463. 5. In the instrument’s SETUP>MORE>COMM>COM2 menu, make the following settings: Baud Rate: 115200 COM2 Mode Settings: Qui...
Communications Teledyne API T703/T703U Calibrator Operation Manual 118 5.6. REMOTE ACCESS VIA THE ETHERNET The calibrator can be connected to any standard 10Base-T or 100Base-T Ethernet network via low-cost network hubs, switches or routers. The interface operates as a standard TCP/IP device on port...
Teledyne API T703/T703U Calibrator Operation Manual Communications 121 5.6.1.1. Manually Configuring the Network IP Addresses Here are several circumstances when you may need to manually set the Ethernet configuration: Your LAN is not running a DHCP software package, The DHCP software is unable ...
Communications Teledyne API T703/T703U Calibrator Operation Manual 122 STEP 2: Configure the INSTRUMENT IP , GATEWAY IP and SUBNET MASK addresses by pressing: Internet Co nf igu ration T ou chscreen Button Functions BUTTON FUNCTION [0] Press to cycle thr ough the r ange of numer als and available ch...
Teledyne API T703/T703U Calibrator Operation Manual Communications 123 5.6.2. CHANGING THE CALIBRATOR’S HOSTNAME The HOSTNAME is the name by which the calibrator appears on your network. The default name for all Teledyne API T703 calibrators is T703 . To change this name (particularly if you have mo...
Communications Teledyne API T703/T703U Calibrator Operation Manual 124 5.7. APICOM REMOTE CONTROL PROGRAM APICOM is an easy-to-use, yet powerful interface program that allows the user to access and control any of Teledyne API’s main line of ambient and stack-gas instruments from a remote connection ...
Teledyne API T703/T703U Calibrator Operation Manual Calibration and Verification 125 6. CALIBRATION AND VERIFICATION Basic electronic calibration of the Calibrator is performed at the factory. Normally there is no need to perform this factory calibration in the field however, the performance of seve...
Teledyne API T703/T703U Calibrator Operation Manual Calibration and Verification 127 6.1.2. VERIFYING O 3 PHOTOMETER PERFORMANCE To verify the performance of the internal photometer perform the following steps: Wait A MINIMUM OF 10 MINUTES or until the ACT reading settles down STANDBY GENERATE:0.0 P...
Calibration and Verification Teledyne API T703/T703U Calibrator Operation Manual 128 6.1.3. CALIBRATING THE O 3 PHOTOMETER The following procedure sets values held in the calibrator’s memory of for zero point OFFSET and SLOPE. 6.1.3.1. Photometer Zero Calibration To set the zero point offset for the...
Calibration and Verification Teledyne API T703/T703U Calibrator Operation Manual 130 6.1.4. O 3 PHOTOMETER DARK CALIBRATION The Dark Calibration Test turns off the Photometer UV Lamp and records any offset signal level of the UV Detector-Preamp-Voltage to Frequency Converter circuitry. This allows t...
Teledyne API T703/T703U Calibrator Operation Manual Calibration and Verification 131 6.1.5. O 3 PHOTOMETER BACKPRESSURE COMPENSATION CALIBRATION Any time there is a pneumatic configuration change, there is risk of impacting the internal measure/reference pressure. To compensate for this, a backpress...
Calibration and Verification Teledyne API T703/T703U Calibrator Operation Manual 132 6.2. CALIBRATING THE O 3 GENERATOR The T703/T703U calibrator’s software includes a routine for automatically calibrating the O 3 generator. A calibration table of drive voltages stored in the calibrator’s memory is ...
Teledyne API T703/T703U Calibrator Operation Manual Calibration and Verification 133 6.2.2. VIEWING O 3 GENERATOR CALIBRATION POINTS To view these calibration points, press: SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG EXIT Make sure that the calibrator is in standby mode. SETUP X.X ENTER PASSWORD ...
Teledyne API T703/T703U Calibrator Operation Manual Calibration and Verification 135 6.2.4. DELETING O 3 GENERATOR CALIBRATION POINTS To delete an existing calibration point, press: 07223C DCN6572
Calibration and Verification Teledyne API T703/T703U Calibrator Operation Manual 136 6.2.5. TURNING O 3 GENERATOR CALIBRATION POINTS ON / OFF To enable or disable an existing calibration point, press: 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Calibration and Verification 137 6.2.6. PERFORMING AN AUTOMATIC CALIBRATION OF THE O 3 GENERATOR To run the automatic O 3 generator calibration program, press: Test runs automatically STANDBY ACT =STANDBY <TST TST> GEN STBY SEQ Make sure that...
Calibration and Verification Teledyne API T703/T703U Calibrator Operation Manual 138 6.3. CALIBRATING GAS PRESSURE SENSORS The T703 Calibrator has two sensors that monitor the pressure of the gases flowing through the instrument: a Regulator pressure sensor and a Photometer Sample Gas pressure senso...
Teledyne API T703/T703U Calibrator Operation Manual Calibration and Verification 139 Figure 6-4: Pressure Calibration Monitor Points – T703U Pressure Regulator Attach Pressure Monitor Here Figure 6-5: Pressure Regulator Monitor Connection Point (T703 and T703U) 07223C DCN6572
Calibration and Verification Teledyne API T703/T703U Calibrator Operation Manual 140 Figure 6-6: O 3 Regulator Pressure Monitor Point (T703U only) 6.3.2. CALIBRATING THE PRESSURE SENSORS The following procedure requires a pump. If your unit does not have the internal pump option, temporarily connect...
Teledyne API T703/T703U Calibrator Operation Manual Calibration and Verification 141 5. Turn OFF the calibrator, remove the pressure monitor, replace the cap on the pressure measurement fitting. 6.4. GAS FLOW CALIBRATION The T703/T703U has two gas flow characteristics that affect its performance: th...
Calibration and Verification Teledyne API T703/T703U Calibrator Operation Manual 142 The calculated photometer sample gas flow value is viewable on the instrument’s front panel using the PHOTO FLOW test function and can be output via the TEST CHANNEL output using the SAMPLE FLOW function. CALCULATIN...
Teledyne API T703/T703U Calibrator Operation Manual Calibration and Verification 143 6.4.1. CALIBRATING THE PHOTOMETER’S SAMPLE GAS FLOW NOTE The procedure described in this section requires an independent, calibrated gas flow meter/monitor be connected to the EXHAUST fitting on the back of the T703...
Calibration and Verification Teledyne API T703/T703U Calibrator Operation Manual 144 6.4.2. CALIBRATING THE OUTPUT GAS FLOW 6.4.2.1. Output Gas Flow Set Up The procedure described in this section requires an independent, calibrated flow meter/monitor and the following set up: Figure 6-7: Output Flow...
Teledyne API T703/T703U Calibrator Operation Manual Calibration and Verification 145 6.4.2.2. Performing an Output Gas Flow Calibration During the PHOTO FLOW calibration, the T703/T703U software automatically turns the DC pump downstream from the photometer OFF and the AC dry air pump ON . Once the ...
Teledyne API T703/T703U Calibrator Operation Manual TECHNICAL INFORMATION 147 PART III – TECHNICAL INFORMATION 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Maintenance Schedule & Procedures 149 7. MAINTENANCE SCHEDULE & PROCEDURES Predictive diagnostic functions including failure warnings and alarms built into the calibrator’s firmware allow the user to determine when repairs are necessary wit...
Teledyne API T703/T703U Calibrator Operation Manual Maintenance Schedule & Procedures 151 Table 7-1: T703 Maintenance Schedule Date Performed Item Action Freq Cal Check Req’d. Manual Section Verify Test Functions Record and analyze Weekly or after any Maintenance or Repair No 3.4.4 Photometer Pu...
Teledyne API T703/T703U Calibrator Operation Manual Maintenance Schedule & Procedures 153 7.2. PERFORMING LEAK CHECKS Leaks are the most common cause of instrument malfunction; Section 7.2.1 describes a procedure for performing a leak check. 7.2.1. PRESSURE LEAK CHECK The following pressure leak...
Maintenance Schedule & Procedures Teledyne API T703/T703U Calibrator Operation Manual 154 Figure 7-1: T703 Pneumatic setup for performing Pressure Leak Checks Figure 7-2: T703U Pneumatic Setup for Performing Pressure Leak Checks 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Maintenance Schedule & Procedures 155 7.3. CLEANING OR REPLACING THE ABSORPTION TUBE NOTE: Although this procedure should never be needed as long as the user is careful only to supply the photometer with clean, dry and particulate free zero air...
Maintenance Schedule & Procedures Teledyne API T703/T703U Calibrator Operation Manual 156 7.5. PHOTOMETER UV SOURCE LAMP ADJUSTMENT This procedure details the steps for adjustment of the UV source lamp in the optical bench assembly. This procedure should be done whenever the PHOTO REFERENCE test...
Teledyne API T703/T703U Calibrator Operation Manual Maintenance Schedule & Procedures 157 6. Replace the cover on the instrument. Figure 7-3: Photometer – Location of UV Detector Gain Adjustment & UV Lamp Set Screw 7.6. PHOTOMETER UV SOURCE LAMP REPLACEMENT This procedure details the steps f...
Teledyne API T703/T703U Calibrator Operation Manual Maintenance Schedule & Procedures 159 7.7. ADJUSTMENT OR REPLACEMENT OF OZONE GENERATOR UV LAMP This procedure details the steps for replacement and initial adjustment of the ozone generator lamp. If you are adjusting an existing lamp, skip to ...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 161 8. GENERAL TROUBLESHOOTING & SERVICE This section contains a variety of methods for identifying and solving performance problems with the calibrator. NOTE The operations outlined in this chapter must be...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 162 5. Follow the procedures defined in Section 3.4.4 to confirm that the calibrator’s vital functions are working (power supplies, CPU, relay PCA, keyboard, PMT cooler, etc.). See Figure 3-5 for general layo...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 163 Top: the CLR button is available to clear the warning message displayed in the Param field. Bottom: the MSG button indicates that at least one warning message has not yet been cleared . The calibrator also ...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 164 Table 8-1: Front Panel Warning Messages WARNING FAULT CONDITION POSSIBLE CAUSES CONFIG INITIALIZED Configuration and Calibration data reset to original Factory state. - Failed Disk on Chip - User has erased...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 165 8.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS In addition to being useful predictive diagnostic tools, the test functions viewable from the calibrator’s front panel can be used to isolate and identify many ope...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 166 TEST FUNCTION DIAGNOSTIC RELEVANCE AND CAUSES OF FAULT CONDITIONS. PHOTO LAMP TEMP Poor photometer temp control can cause instrument noise, stability and drift. Temperatures outside of the specified range o...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 168 Figure 8-1: Example of Signal I/O Function 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 169 8.2. USING THE ANALOG OUTPUT TEST CHANNEL The signals available for output over the analog output channel can also be used as diagnostic tools. See Section 4.9 for instruction on activating the analog outpu...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 170 8.3. USING THE INTERNAL ELECTRONIC STATUS LEDS Several LEDs are located inside the instrument to assist in determining if the calibrators CPU, I 2 C bus and Relay PCA are functioning properly. 8.3.1. CPU ST...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 171 8.3.2.2. Troubleshooting with Relay Board Status LEDs D15 (Green) - Photometer Lamp Heater D16 (Green) – O 3 Generator Lamp Heater D7 (Green) – Photometer Meas/Ref Valve D9 (Green) – O 3 Pump D1 (RED) Watch...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 172 8.4. SUBSYSTEM CHECKOUT The preceding sections of this manual discussed a variety of methods for identifying possible sources of failures or performance problems within the T703 calibrator. In most cases, t...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 173 8.4.3. DC POWER SUPPLY If you have determined that the calibrator’s AC mains power is working, but the unit is still not operating properly, there may be a problem with one of the instrument’s switching pow...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 174 A voltmeter should be used to verify that the DC voltages are correct per the values in the table below, and an oscilloscope, in AC mode, with band limiting turned on, can be used to evaluate if the supplie...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 175 8.4.7. RELAY PCA The Relay PCA can be most easily checked by observing the condition of the status LEDs located along its upper edge (see Section 8.3.2 and Figure 8-3: Relay PCA Status LEDs Used for Trouble...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 176 PHOTOMETER PRESSURE SENSOR (ABSOLUTE PRESSURE): 1. Measure the pressure on the inlet side of S1 with an external pressure meter. 2. Measure the voltage across TP4 and TP1. The expected value for this sign...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 179 Table 8-9: Analog Output Test Function - Nominal Values Voltage Outputs FULL SCALE OUTPUT OF VOLTAGE RANGE (see Section 4.9.1.3) 100mV 1V 5V 10V STEP % NOMINAL OUTPUT VOLTAGE 1 0 0 0 0 0 2 20 20 mV 0.2 1 2 ...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 180 8.4.9.4. Control Inputs Table 8-11: T703 Control Input Pin Assignments and Corresponding Signal I/O Functions CONNECTOR INPUT CORRESPONDING I/O SIGNAL Top A CONTROL_IN_1 Top B CONTROL_IN_2 Top C CONTROL_IN_...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 181 8.4.9.5. Control Outputs Table 8-12: Control Outputs Pin Assignments and Corresponding Signal I/O Functions Check PIN (LEFT TO RIGHT) STATUS 1 CONTROL_OUT_1 2 CONTROL_OUT_2 3 CONTROL_OUT_3 4 CONTROL_OUT_4 5...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 183 8.4.12. TEMPERATURE PROBLEMS Individual control loops are used to maintain the set point of the UV lamp and ozone generator. If any of these temperatures are out of range or are poorly controlled, the T703 ...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 184 8.4.12.4. Ozone Generator Temperature There are three possible causes for the Ozone Generator temperature to have failed. The O 3 generator heater has failed. Check the resistance between pins 5 and 6 on ...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 185 8.5.1.2. Noisy, Unstable, or Non-Linear Span O 3 Readings Check for leaks in the pneumatic systems as described in Section 7.2. Check for proper operation of the meas/ref switching valve as described in...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 186 8.5.2. CHECKING MEASURE / REFERENCE VALVE To check the function of the photometer’s measure / reference valve: 1. Set the calibrator’s front panel display to show the PHOTO REFERENCE test function (see Sect...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 187 If the above voltages check out, it is more likely that a problem is due to the UV Lamp than due to the Lamp Power Supply. Replace the UV Lamp and if the problem persists, replace the Lamp Power Supply. 8.6...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 188 Pneumatic Connector, Male 1/8”(P/N FT_70 Spring(P/N HW_20) Sintered Filter(P/N FL_01) Critical Flow Orifice(P/N 000941000) Make sure it is placed with the jewel down) O-Ring (P/N OR_01) Purge Housing (P/N 0...
Teledyne API T703/T703U Calibrator Operation Manual General Troubleshooting & Service 189 8.7.2. DISK-ON-MODULE REPLACEMENT PROCEDURE NOTE Printed circuit assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Failure to use ESD protection ...
General Troubleshooting & Service Teledyne API T703/T703U Calibrator Operation Manual 190 8.8. FAQ’S The following list is from the T-API Technical Support Department of the 10 most commonly asked questions relating to the Model T703 Photometric Calibrator. QUESTION ANSWER My ozone ACT =XXXX, wh...
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 191 9. PRINCIPLES OF OPERATION 9.1. PNEUMATIC OPERATION 9.1.1. GAS FLOW CONTROL Gas flow rates are set by various flow control assemblies in the gas stream(s), locations indicated in Figure 9-1Figure 9-2. Figure 9-1. Locatio...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 192 9.1.1.1. Photometer Critical Flow Orifice Critical flow orifices are a remarkably simple way to regulate stable gas flow rates. They operate without moving parts by taking advantage of the laws of fluid dynamics. By rest...
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 193 9.2. ELECTRONIC OPERATION 9.2.1. OVERVIEW Photometer Lamp Power Supply Photometer Detector Preamp Absorption tube Photometer Detector O 3 Generator Analog Outputs Aout 1 Aout 4 Analog Outputs (D/A) External Digital I/O P...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 194 The motherboard is directly mounted to the inside rear panel and collects data, performs signal conditioning duties and routes incoming and outgoing signals between the CPU and the calibrator’s other major components. Da...
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 195 9.2.2.1. Disk On Module (DOM) The DOM is a 44-pin IDE flash chip with a storage capacity up to 256 MB. It is used to store the computer’s operating system, the Teledyne API firmware, and most of the operational data. 9.2...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 196 Power Connections for DC Heaters Status LED’s (D2 through D16) DC Power Supply Test Points Watchdog Status LED (D1) I 2 C Connector DC Valve Control Drivers AC Power IN DC Power Distribution Connectors DC Valve & Pho...
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 197 9.2.3.2. Heater Control The relay PCA controls the DC heaters for the O 3 generator and photometer lamp housing. Figure 9-6: Heater Control Loop Block Diagram. 9.2.3.3. Relay PCA Status LEDs and Watch Dog Circuitry Sixte...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 198 Table 9-1: Relay Board Status LEDs LED COLOR DESCRIPTION FUNCTION/INDICATION D1 Red Watchdog Circuit; I 2 C bus operation. Blinks when I 2 C bus is operating properly D2 Yellow Zero Air Pump (option) Status When lit the ...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 200 9.2.4.5. External Digital I/O The external digital I/O performs two functions. The STATUS outputs carry logic-level (5V) signals through an optically isolated 8-pin connector on the rear panel of the calibrator. These ou...
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 201 RELAY PCA SENSOR SUITES LOGIC DEVICES (e.g. CPU, I 2 C bus, Motherboard, etc.) ON / OFF SWITCH PS 2 (+12 VDC) Photometer M/R valve Cooling Fan PS 1 ANALOG SENSORS O 3 Generator Reference detector,Photometer UV Detector P...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 202 JP7 Pump Configuration Figure 9-9: Location of the AC Configuration Jumper for the Dry Air Pump 9.2.6.1. AC Configuration – Internal Pump (JP7) AC power configuration for the internal dry air pump is set using Jumper set...
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 203 110 VAC /115 VAC 220 VAC /240 VAC 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 Jumper 5-to-10 not functional Figure 9-10: Pump AC Power Jumpers (JP7) 9.3. FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE The most commonly used met...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 204 The LCD display is controlled directly by the CPU board. The touchscreen is interfaced to the CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse. 9.3....
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 205 9.5. O 3 GENERATOR OPERATION 9.5.1. PRINCIPLE OF PHOTOLYTIC O 3 GENERATION Ozone is a naturally occurring substance that is sometimes called "activated oxygen". It contains three atoms of oxygen (O 3 ) instead of...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 206 Figure 9-13: O 3 Generator Internal Pneumatics Reference Detector UV Lamp Flow Control Assembly To Photometer, Cal Gas and Vent Outlets Inlet from Diluent Source Valve O 2 In O 3 Out 6O 2 + hv 185 = 3O 3 07223C DCN6572
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 207 9.5.2. GENERATOR PNEUMATIC OPERATION The rate of flow through the O 3 generator is controlled by a flow control assembly located on the Regulator Sub-Assembly in the front of the calibrator. Measure / Reference Valve for...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 208 O 3 Ge ne ra to r Sens o r Inputs O 3 Generato r Lamp He at er Thermi st or Inte rface A/D Conve rter Figure 9-15: O 3 Generator Electronic Block Diagram UV Lamp O 3 Generator Reference Detector O 3 Generator Reference D...
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 209 9.5.3.1. O 3 Generator Temperature Control In order to operate at peak efficiency the UV lamp of the O 3 generator is maintained at a constant 48ºC. if the lamp temperature falls below 43ºC or rises above 53ºC a warning ...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 210 9.6. PHOTOMETER OPERATION The calibrator’s photometer determines the concentration of Ozone (O 3 ) in a sample gas drawn through it. Sample and calibration gasses must be supplied at ambient atmospheric pressure in order...
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 211 To solve this equation for C , the concentration of the absorbing Gas (in this case O 3 ), the application of a little algebra is required to rearrange the equation as follows: Equation 9-6 ...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 212 Table 9-3: Photometer Measurement / Reference Cycle TIME INDEX STATUS 0 sec. Measure/Reference Valve Opens to the Measure Path. 0 – 2 sec. Wait Period. Ensures that the Absorption tube has been adequately flushed of any ...
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 213 Figure 9-19: T703 O 3 Photometer Gas Flow – Reference Cycle Figure 9-20: T703U O3 Photometer Gas Flow – Measure Cycle 07223C DCN6572
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 214 Figure 9-21: T703U O3 Photometer Gas Flow – Reference Cycle 9.6.1.3. The Absorption Path In the most basic terms, the photometer uses a high energy, mercury vapor lamp to generate a beam of UV light. This beam passes thr...
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 215 UV So urce ABSORPTION TUBE UV Detecto r Samp le Gas O UT Samp le Gas I N Window Window Abso rp tion Path Leng th = 42 cm Photome ter Pre am p PCA O -5 V DC analog signal to Mot herbo ard Analog current signal is output b...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 216 9.6.2. PHOTOMETER LAYOUT The Photometer is where the absorption of UV light by ozone is measured and converted into a voltage. It consists of several sub-assemblies: A mercury-vapor UV lamp. This lamp is coated in a ma...
Teledyne API T703/T703U Calibrator Operation Manual Principles of Operation 217 The critical flow orifice installed in the pump supply line is tuned to create a gas flow of 800 cm 3 /min. A pressure sensor and a flow sensor, located on the O 3 generator / photometer pressure flow sensor PCA, monitor...
Principles of Operation Teledyne API T703/T703U Calibrator Operation Manual 218 9.6.4.1. O 3 Photometer Temperature Control In order to operate at peak efficiency the UV lamp of the O 3 photometer is maintained at a constant 58ºC. This is intentionally set at a temperature higher than the ambient te...
Teledyne API T703/T703U Calibrator Operation Manual A Primer on Electro-Static Discharge 219 10. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your instrument conti...
A Primer on lectro-Static Discharge Teledyne API T703/T703U Calibrator Operation Manual 220 Table 10-1: Static Generation Voltages for Typical Activities MEANS OF GENERATION 65-90% RH 10-25% RH Walking across nylon carpet 1,500V 35,000V Walking across vinyl tile 250V 12,000V Worker at bench 100V 6,0...
Teledyne API T703/T703U Calibrator Operation Manual A Primer on Electro-Static Discharge 221 When static charges accumulated on a sensitive device discharges from the device to another surface such as packaging materials, work surfaces, machine surfaces or other device. In some cases, charged devi...
A Primer on lectro-Static Discharge Teledyne API T703/T703U Calibrator Operation Manual 222 10.4. BASIC PRINCIPLES OF STATIC CONTROL It is impossible to stop the creation of instantaneous static electric charges. It is not, however difficult to prevent those charges from building to dangerous levels...
A Primer on lectro-Static Discharge Teledyne API T703/T703U Calibrator Operation Manual 224 10.4.2. BASIC ANTI-ESD PROCEDURES FOR INSTRUMENT REPAIR AND MAINTENANCE 10.4.2.1. Working at the Instrument Rack When working on the instrument while it is in the instrument rack and plugged into a properly g...
Teledyne API T703/T703U Calibrator Operation Manual A Primer on Electro-Static Discharge 225 10.4.2.3. Transferring Components from Rack to Bench and Back When transferring a sensitive device from an installed Teledyne API instrument to an Anti-ESD workbench or back: 1. Follow the instructions liste...
A Primer on lectro-Static Discharge Teledyne API T703/T703U Calibrator Operation Manual 226 10.4.2.5. Packing Components for Return to Teledyne API Always pack electronic components and assemblies to be sent to Teledyne API in anti-ESD bins, tubes or bags. WARNING DO NOT use pink-poly bags. NEVE...
Teledyne API T703/T703U Calibrator Operation Manual A Primer on Electro-Static Discharge 227 GLOSSARY Note: Some terms in this glossary may not occur elsewhere in this manual . Term Description/Definition 10BaseT an Ethernet standard that uses twisted (“T”) pairs of copper wires to transmit at 10 me...
Teledyne API - Models T703, T703U, 703E MENU TREES (05745E DCN6572) APPENDIX A – Software Documentation A-1 APPENDIX A – Software Documentation APPENDIX A-1: Software Menu Trees APPENDIX A-2: Setup Variables Available Via Serial I/O APPENDIX A-3: Warnings, Test Functions Via Serial I/O APPENDIX A-4:...
Teledyne API - Models T703, T703U, 703E MENU TREES (05745E DCN6572) APPENDIX A-1: Software Menu Trees A-3 APPENDIX A-1: Software Menu Trees · Press to cycle through the active warning messages. Press to clear an active warning messages. Cycles through existing calibration sequences. Press to cause c...
APPENDIX A-1: Software Menu Trees Teledyne API - Models T703, T703U, 703E MENU TREES (05745E DCN6572) A-4 MAIN MENU SETUP SEQ 1 O3 PASS CFG CLK MORE See SECONDARY SETUP Menu ON OFF TIME DATE MODEL TYPE AND NUMBERPART NUMBERSERIAL NUMBER SOFTWARE REVISIONLIBRARY REVISIONiCHIP SOFTWARE REVISION (Only ...
Teledyne API - Models T703, T703U, 703E MENU TREES (05745E DCN6572) APPENDIX A-1: Software Menu Trees A-5 Figure A-3: PRIMARY SETUP Menu - SEQUENCE CONFIGURATION Submenu 07223C DCN6572
APPENDIX A-1: Software Menu Trees Teledyne API - Models T703, T703U, 703E MENU TREES (05745E DCN6572) A-6 INET 1 ID EDIT SET> <SET COM1 COM2 1 BAUD RATE 3001200240048009600192003840057600115200 QUIETCOMPUTER SECURITYE, 8, 1E, 7, 1RS-485SECURITYMULTIDROP PROTOCOLENABLE MODEMERROR CHECKINGXON/XO...
Teledyne API - Models T703, T703U, 703E MENU TREES (05745E DCN6572) APPENDIX A-1: Software Menu Trees A-7 1 Only occurs if one of the voltage ranges is selected. 2 Manual adjustment menu only appears if either the feature is 3 Menu is inactive while instrument is in mode Press to start test to Initi...
APPENDIX A-1: Software Menu Trees Teledyne API - Models T703, T703U, 703E MENU TREES (05745E DCN6572) A-8 Figure A-6: SECONDARY SETUP Menu; DIAG Submenu – GAS CONFIGURATION 07223C DCN6572
APPENDIX A-3: Warnings and Test Functions Teledyne API - Models T703, T703U, 703E MENU TREES (05745E DCN6572) A-18 APPENDIX A-3: Warnings and Test Functions Table A-2: Warning Messages NAME 1 MESSAGE TEXT DESCRIPTION WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset. WDATAINIT DA...
Teledyne API - Models T703, T703U, 703E MENU TREES (05745E DCN6572) APPENDIX A-4: Signal I/O Definitions A-21 APPENDIX A-4: Signal I/O Definitions Table A-4: Signal I/O Definitions MODELS T703, T703U, 703E I/O Signal List for Latest Revision Signal Name Bit or Channel Number Description U11, J1004, ...
APPENDIX A-5: Terminal Command DesignatorsTeledyne API - Models T703, T703U, 703E MENU TREES (05745E DCN6572) A-24 APPENDIX A-5: Terminal Command Designators Table A-5: Terminal Command Designators COMMAND ADDITIONAL COMMAND SYNTAX DESCRIPTION ? [ID] Display help screen and commands list LOGON [ID] ...
APPENDIX B - Spare Parts Note Use of replacement parts other than those supplied by Teledyne Advanced Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the TAPI Website at
T703 Spare Parts List PARTNUMBER DESCRIPTION 000940100 CD, ORIFICE, .003 GREEN 006120100 ASSY,OZ.GEN LAMP (BIR) (OP5) 022710000 ABSORPTION TUBE, QUARTZ, (KB) 040010000 ASSY, FAN REAR PANEL 040030700 PCA, PRESS SENSORS (2X), PHOTO OPT 040300110 ASSY, CONFIG PLUG, 100-115V 040300210 ASSY, CONFIG PLUG,...
T703 Spare Parts List PARTNUMBER DESCRIPTION (Reference: 07224 11/12/2010 2:01:02 PM) HW0000380 HANDLE, CARRYING, 9.25", BLK * HW0000453 SUPPORT, CIRCUIT BD, 3/16" ICOP HW0000685 LATCH, MAGNETIC, FRONT PANEL KIT000253 ASSY & TEST, SPARE PS37 KIT000254 ASSY & TEST, SPARE PS38 KIT00028...
T703U Spare Parts List (Ref: 077470000, 11/19/2012, 8:51a.m.) PARTNUMBER DESCRIPTION 000941600 CD, ORIFICE, .002 000941300 CD, ORIFICE, .006 064990100 ASSY, O3 GEN, 703U 006120100 ASSY,OZ.GEN LAMP (BIR) (OP5) 022710000 ABSORPTION TUBE, QUARTZ, (KB) 040010000 ASSY, FAN REAR PANEL (B/F) 040030700 PCA,...
T703U Spare Parts List (Ref: 077470000, 11/19/2012, 8:51a.m.) PARTNUMBER DESCRIPTION FM0000005 FLOW RESTRICTOR, 5000-1/4-10000CCM NONE FM0000006 FLOW RESTRICTOR, 5000-1/4-5000CCM BLACK HW0000020 SPRING HW0000380 HANDLE, CARRYING, 9.25", BLK * HW0000453 SUPPORT, CIRCUIT BD, 3/16" ICOP HW00006...
Appendix C Warranty/Repair Questionnaire T703, T703U, 703E (05747D DCN6572) Teledyne API Technical Support Email: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-1 CUSTOMER:_______________________________ PHONE: _____________________________________...
APPENDIX D – Wire List and Electronic Schematics 07223C DCN6572 D-1
T703 Interconnect List (Reference: 073600100A DCN5882) Cable Part # Signal Assembly PN J/P Pin Assembly PN J/P Pin 0364901 CBL, AC Power, E-series AC Line Power Entry CN0000073 L Power Switch SW0000025 L AC Neutral Power Entry CN0000073 N Power Switch SW0000025 N Power Grnd Power Entry CN0000073 Shi...
1 2 3 4 A B C D 4 3 2 1 D C B A A PPROV A LS D R A WN CHECKED A PPROV ED DATE S IZE D R A W I N G NO . R E V I S I ON S HEET The information herein is theproperty of API and issubmitted in strictest con- Unauthorized use by anyone fidence for reference only. for any other purposes isprohibited. This...
1 2 3 4 A B C D 4 3 2 1 D C B A APPROVALS DRAWN CHECKED APPROVED DATE SIZE DRAWING NO. REVISION SHEET The information herein is theproperty of API and issubmitted in strictest con- Unauthorized use by anyone fidence for reference only. for any other purposes isprohibited. This document orany informa...
1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 7/11/2011 Sheet of File: N:\PCBMGR\..\04524-E_p2.schDoc Drawn By: 1 2 U3A SN74HC04 9 8 U3D 11 10 U3E OUT4 1 K 2 OUT 3 3 GN D 4 GN D 5 OUT 2 6 K 7 OUT 1 8 IN 1 9 IN 2 10 VC C 11 GN D 12 GN D 13 ENABLE 14 IN 3 15 IN 4 16 U6 UDN...
1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P1.R3.schdoc Drawn By: GUI Interface 06698 D 1 4 2 3 4 5 6 7 8 1 51 52 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 ...
1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P2.R3.schdoc Drawn By: 06698 D 2 4 22uH L1 Vin 5 SHDN 4 SW 1 GN D 2 FB 3 U1 CAT4139TD-GT3 4.7uF/16V C9 1K R12 2.0 R14 5V-GND +5V 9.76 R13 3.9uH L2 487K R9 309K R8 80.6K R18 66.5K R1...
1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P3.R3.schdoc Drawn By: 06698 D 4 3 12345 To old TScreen 70553-004 NI J11 LLRLSDRTLT +5V CHASSIS 1 2 NI J12 BUS +5 12345 To new TScreen 70553-004 J10 LT 1 RT 2 SH L D 3 RL 4 LL 5 GN ...
1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P4.R3.schdoc Drawn By: 06698 D 4 4 TOUCH SCREEN INTERFACE CIRCUITRY ( TBD) GUI Interface R40 10K Op ti o n CLKOUT_P CLKOUT_N 3.3V C49 0.1 R41100 FB6 FB14 Vcc PIN 28 C47 0.01 22uF/6....
1 1 2 2 3 3 4 4 D D C C B B A A Title Number Revision Size A Date: 5/7/2010 Sheet of File: N:\PCBMGR\..\06882-P1-R0.SchDoc Drawn By: LVDS, Transmitter Board B 1 1 RT 06882 VAD6VAD7VAD8VAD9VAD10VAD11VBD10VBD11VAD0VAD1VAD2VAD3VBD2VBD3VBD4VBD5VBD6VBD7 VBDE Y0_NY0_PY1_NY1_PY2_NY2_P CLKOUT_NCLKOUT_P R2 2...
1 1 2 2 3 3 4 4 D D C C B B A A Title Number Revision Size A Date: 5/6/2011 Sheet of File: N:\PCBMGR\..\06731-1_ETHERNET.SchDoc Drawn By: Auxiliary I/O Board (PWR-ETHERNET) B 3 1 RT 06731 STRAIGHT THROUGH ETHERNET GND +5V SCL SDA +5V-ISO + C17 100uF GND DS3 GRN 12345678 P2 Header 8 1 2 3 4 5 6 U6 SP...
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