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M400E Ozone Analyzer Operator’s Manual Table of Contents TABLE OF CONTENTS GENERAL INFORMATION .................................................................................. 1 1. INTRODUCTION ...........................................................................................................

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Table of Contents M400E Ozone Analyzer Operator’s Manual 5. OPTIONAL HARDWARE AND SOFTWARE ..................................................................... 45 5.1. Optional Pumps (OPT 10 thr Opt 13)....................................................................................................

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M400E Ozone Analyzer Operator’s Manual Table of Contents 7.1.5.6. Editing the Number of Records ......................................................................................................89 7.1.5.7. RS-232 Report Function.......................................................................

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Table of Contents M400E Ozone Analyzer Operator’s Manual 9. M400E CALIBRATION PROCEDURES........................................................................... 149 9.1. Before Calibration ...............................................................................................................

Page 8 - vi

Table of Contents M400E Ozone Analyzer Operator’s Manual 13. GENERAL TROUBLESHOOTING & REPAIR OF THE M400E ANALYZER................ 233 13.1. General Troubleshooting ........................................................................................................................ 233 13.1....

Page 9 - LIST OF FIGURES; Alternative Setup Using 250; vii

M400E Ozone Analyzer Operator’s Manual Table of Contents 14. A PRIMER ON ELECTRO-STATIC DISCHARGE ......................................................... 259 14.1. How Static Charges are Created ..........................................................................................................

Page 10 - LIST OF TABLES; viii

Table of Contents M400E Ozone Analyzer Operator’s Manual Figure 9-2: Gas Line Connections for the M400E Analyzer with Zero/Span Valve Option (OPT-50A) ...... 157 Figure 9-3: Gas Line Connections for the M400E Analyzer with IZS Options (OPT-51A).......................... 157 Figure 11-1: O 3 Absorpti...

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M400E Ozone Analyzer Operator’s Manual Table of Contents Table 6-2: Test Functions Defined ................................................................................................................61 Table 6-3: Warning Messages Defined..............................................................

Page 12 - LIST OF APPENDICES; APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION

Table of Contents M400E Ozone Analyzer Operator’s Manual x 04315 Rev. C1 LIST OF APPENDICES APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION APPENDIX A-1: Model 400E Software Menu Trees, Revision D.4 APPENDIX A-2: Model 400E Setup Variables Available Via Serial I/O, Revision D.4 APPENDIX A-3: Mo...

Page 13 - SECTION I

M400E Ozone Analyzer Operator’s Manual General Information SECTION I – GENERAL INFORMATION 04315 Rev. C1 1

Page 14 - USER NOTES

General Information M400E Ozone Analyzer Operator’s Manual 2 04315 Rev. C1 USER NOTES

Page 15 - INTRODUCTION; SAFETY MESSAGES; NOTE

M400E Ozone Analyzer Operator’s Manual Introduction 1. INTRODUCTION 1.1. SAFETY MESSAGES Your safety and the safety of others are very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards tha...

Page 16 - CAUTION; General Safety Hazard

Introduction M400E Ozone Analyzer Operator’s Manual 1.2. M400E OVERVIEW The Model 400E photometric ozone analyzer is a microprocessor-controlled analyzer that measures low ranges of ozone in ambient air using a method based on the Beer-Lambert law, an empirical relationship that relates the absorpti...

Page 17 - USING THIS MANUAL; This manual is organized in the following manner:; SECTION I – GENERAL INFORMATION; and

M400E Ozone Analyzer Operator’s Manual Introduction 1.3. USING THIS MANUAL NOTE Throughout this manual, words printed in capital, bold letters, such as SETUP or ENTR represent messages as they appear on the analyzer’s display. This manual is organized in the following manner: TABLE OF CONTENTS: Outl...

Page 18 - SECTION III – TECHNICAL INFORMATION; THEORY OF OPERATION; APPENDICES

Introduction M400E Ozone Analyzer Operator’s Manual 6 04315 Rev. C1 SECTION III – TECHNICAL INFORMATION THEORY OF OPERATION An in-depth look at the various principals by which your analyzer operates as well as a description of how the various electronic, mechanical and pneumatic components of the an...

Page 19 - SPECIFICATIONS, APPROVALS AND; SPECIFICATIONS; Table 2-1: Model 400E Basic Unit Specifications

M400E Ozone Analyzer Operator’s Manual Specifications, Approvals and Warranty 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. SPECIFICATIONS Table 2-1: Model 400E Basic Unit Specifications Min/Max Range (Physical Analog Output) Min: 0-100 PPB Max: 0-10,000 PPB Measurement Units ppb, ppm, µg/m 3 , mg/...

Page 20 - Table 2-2: Model 400E IZS Generator Specifications with Reference

Specifications, Approvals and Warranty M400E Ozone Analyzer Operator’s Manual Table 2-2: Model 400E IZS Generator Specifications with Reference Feedback Option Maximum Concentration 1.0 PPM Minimum Concentration 0.050 PPM Initial Accuracy +/- 5% of target concentration Stability (7 Days) 1% of readi...

Page 21 - EPA EQUIVALENCY DESIGNATION; Range: Any range from 100 ppb to 1 ppm.; Table 2-4: Software Settings for EPA Equivalence; Rack mount with slides.; CE MARK COMPLIANCE; EMISSIONS COMPLIANCE

M400E Ozone Analyzer Operator’s Manual Specifications, Approvals and Warranty 2.2. EPA EQUIVALENCY DESIGNATION Advanced Pollution Instrumentation, Inc., Model 400E photometric ozone analyzer is designated as Equivalent Method Number EQOA-0992-087 as defined in 40 CFR Part 53, when operated under the...

Page 22 - WARRANTY; COVERAGE

Specifications, Approvals and Warranty M400E Ozone Analyzer Operator’s Manual 10 04315 Rev. C1 2.4. WARRANTY WARRANTY POLICY (02024D) Prior to shipment, T-API equipment is thoroughly inspected and tested. Should equipment failure occur, T-API assures its customers that prompt service and support wil...

Page 23 - GETTING STARTED; MODEL 400E ANALYZER LAYOUT; M400E Front Panel Layout

M400E Ozone Analyzer Operator’s Manual Getting Started 3. GETTING STARTED 3.1. MODEL 400E ANALYZER LAYOUT MODE FIELD KEY DEFINITION FIELD MESSAGE FIELD STATUS LED’s KEYBOARD ON / OFF SWITCH FASTENER FASTENER LOCKING SCREW CONCENTRATION FIELD Figure 3-1: M400E Front Panel Layout Table 3-1: Front Pane...

Page 24 - M400E Rear Panel Layout – Basic Version

Getting Started M400E Ozone Analyzer Operator’s Manual Cooling Fan Power Receptacle Sample Gas Inlet Exhaust Gas Outlet Status Outputs Analog Outputs Control Inputs Serial I/O LEDs COM Port A (RS-232 Only) COM Port B (RS-232 or RS-485) DCE – DTE Switch Serial Number Tag Figure 3-2: M400E Rear Panel ...

Page 25 - REAR PANEL; SAMPLE; SPAN; ZERO AIR; DRY AIR; M400E Internal Layout – Top View with IZS Option

M400E Ozone Analyzer Operator’s Manual Getting Started Table 3-2: M400E Analyzer Gas Inlet/Outlet Nomenclature REAR PANEL LABEL FUNCTION CONFIGURATION VARIATIONS SAMPLE Connect the source of sample gas here. Calibration gasses are also inlet here on:  Base configuration and;  Analyzers with the in...

Page 26 - M400E Pneumatic Diagram – Basic Unit

Getting Started M400E Ozone Analyzer Operator’s Manual Figure 3-5: M400E Pneumatic Diagram – Basic Unit Figure 3-6: M400E Pneumatic Diagram with Internal Zero/Span (IZS) Option (OPT-51A) 14 04315 Rev. C1

Page 27 - UNPACKING THE M400E ANALYZER

M400E Ozone Analyzer Operator’s Manual Getting Started 3.2. UNPACKING THE M400E ANALYZER CAUTION General Safety Hazard TO AVOID PERSONAL INJURY, ALWAYS USE TWO PERSONS TO LIFT AND CARRY THE MODEL 400E. 1. Verify that there is no apparent external shipping damage. If damage has occurred, please advis...

Page 28 - AREA; Sides of the instrument; ELECTRICAL CONNECTIONS; Electrical Shock Hazard

Getting Started M400E Ozone Analyzer Operator’s Manual 3.2.1.1. Ventilation Clearance Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance. Table 3-3: Ventilation Clearance AREA MINIMUM REQUIRED CLEARANCE Back of the instru...

Page 29 - ANALOG OUT; NOT USED

M400E Ozone Analyzer Operator’s Manual Getting Started 3.3.2. ANALOG OUTPUT CONNECTIONS The M400E is equipped with several analog output channels accessible through a connector on the back panel of the instrument (see Figure 3-2). Channels A1 and A2 output a signal that is proportional to the O 3 co...

Page 30 - CALZ

Getting Started M400E Ozone Analyzer Operator’s Manual 3.3.3. CONNECTING THE STATUS OUTPUTS The status outputs report analyzer conditions via optically isolated NPN transistors, which sink up to 50 mA of DC current. These outputs can be used interface with devices that accept logic-level digital inp...

Page 31 - CONTROL INPUTS; Status; ZERO CAL R

M400E Ozone Analyzer Operator’s Manual Getting Started 3.3.4. CONNECTING THE CONTROL INPUTS The analyzer is equipped with three digital control inputs that can be used to activate the zero and span calibration modes remotely (see Section9.2). Access to these inputs is provided via an 8-pin connector...

Page 33 - PNENUMATIC CONNECTIONS; OBTAIN A MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS MATERIAL.; SAMPLE AND CALIBRATION GASES SHOULD ONLY COME INTO

M400E Ozone Analyzer Operator’s Manual Getting Started 3.4. PNENUMATIC CONNECTIONS CAUTION General Safety Hazard OZONE (O 3 ) IS A TOXIC GAS. OBTAIN A MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS MATERIAL. READ AND RIGOROUSLY FOLLOW THE SAFETY GUIDELINES DESCRIBED THERE. DO NOT VENT CALIBRATION GAS AN...

Page 35 - SAMPLE GAS SOURCE; : Attach a sample inlet line to the sample inlet fitting.; ZERO AIR SOURCE; zero air Generator) to the; generator; EXHAUST OUTLET; : Attach an exhaust line to the; EXHAUST; The exhaust line should be a maximum of 10 meters of 1⁄4” PTEF tubing.

M400E Ozone Analyzer Operator’s Manual Getting Started 3.4.3. PNEUMATIC SETUP FOR THE M400E ANALYZER WITH INTERNAL ZERO/SPAN OPTION (IZS) Figure 3-11: Gas Line Connections for the M400E Analyzer with IZS Option (OPT-51A) For the Model 400E photometric ozone analyzer with the optional internal zero a...

Page 37 - sample inlet fitting.; DRY AIR SOURCE; : No outlet line is required for the exhaust port of the instrument.

M400E Ozone Analyzer Operator’s Manual Getting Started 3.4.4.2. Pneumatic Set Up for M400E’s Monitoring Remote Locations In this application is often preferred that the Sample gas and the source gas for the O 3 generator and internal zero air be the same chemical composition. Figure 3-13: Gas Line C...

Page 38 - INITIAL OPERATION; The exhaust fan and should start immediately.

Getting Started M400E Ozone Analyzer Operator’s Manual 3.5. INITIAL OPERATION If you are unfamiliar with the M400E theory of operation, we recommend that you read Chapter 11 For information on navigating the analyzer’s software menus, see the menu trees described in Appendix A.1. 3.5.1. START UP Aft...

Page 39 - NAME COLOR BEHAVIOR; To view and clear warning messages, press:

M400E Ozone Analyzer Operator’s Manual Getting Started 3.5.2. WARM UP The Model 400E photometric ozone analyzer requires a minimum of 30 minutes for all of its internal components to reach a stable operating temperature. During that time, various portions of the instrument’s front panel will behave ...

Page 40 - MESSAGE MEANING

Getting Started M400E Ozone Analyzer Operator’s Manual Table 3-8: Possible Warning Messages at Start-Up MESSAGE MEANING ANALOG CAL WARNING The A/D or at least one D/A channel have not been calibrated. BOX TEMP WARNING The temperature inside the M400E chassis is outside the specified limits. CANNOT D...

Page 42 - INITIAL CALIBRATION OF THE M400E ANALYZER; MEASUREMENT

Getting Started M400E Ozone Analyzer Operator’s Manual 3.6. INITIAL CALIBRATION OF THE M400E ANALYZER To perform the following calibration you must have sources for zero air and calibration (span) gas available for input into the inlet/outlet fittings on the back of the analyzer (see Section 3.4). T...

Page 43 - WITHOUT OPTIONS; The following procedure assumes that:; SNGL

M400E Ozone Analyzer Operator’s Manual Getting Started 3.6.2. INITIAL CALIBRATION PROCEDURE FOR M400E ANALYZERS WITHOUT OPTIONS The following procedure assumes that:  The instrument DOES NOT have any of the available Zero/Span Valve Options installed and Cal gas will be supplied through the SAMPLE ...

Page 44 - Span Gas Concentration:; The O; RANGE

Getting Started M400E Ozone Analyzer Operator’s Manual 3.6.2.2. Verify the Expected O 3 Span Gas Concentration: NOTE For this initial calibration, it is important to verify the PRECISE O 3 Concentration Value of the SPAN gas independently. The O 3 span concentration value automatically defaults to 4...

Page 45 - THE MODEL 400E ANALYZER IS NOW READY FOR OPERATION.

M400E Ozone Analyzer Operator’s Manual Getting Started 3.6.2.3. Initial Zero/Span Calibration Procedure: To perform an initial Calibration of the Model 400E photometric ozone analyzer, press: Press ENTR to changes the OFFSET & SLOPE values based on the zero point measurement. Press EXIT to leave...

Page 46 - GENERATOR AND EXPECTED O; span concentration value; PPB

Getting Started M400E Ozone Analyzer Operator’s Manual 3.7. CONFIGURING THE INTERNAL ZERO/SPAN OPTION (IZS) In order to use the IZS option to perform calibration checks, it is necessary to configure certain performance parameters of the O 3 Generator. 3.7.1. VERIFY THE O 3 GENERATOR AND EXPECTED O 3...

Page 47 - LEVEL; To set the ozone LO SPAN (Midpoint) concentration for the IZS O; EXIT; discards the new; accepts the; Toggle these keys to change setting; ENTR; key will disappear if an invalid setting

M400E Ozone Analyzer Operator’s Manual Getting Started 3.7.2. SETTING THE O 3 GENERATOR LOW-SPAN (MID POINT) OUTPUT LEVEL To set the ozone LO SPAN (Midpoint) concentration for the IZS O 3 generator, press: SETUP X.X 0) DAS_HOLD_OFF=15.0 Minutes PREV NEXT JUMP EDIT PRNT EXIT SETUP X.X PRIMARY SETUP M...

Page 48 - Generator drive voltage at a constant level.

Getting Started M400E Ozone Analyzer Operator’s Manual 3.7.3. TURNING ON THE REFERENCE DETECTOR OPTION If the IZS feedback option is purchased the analyzer must be told to accept data from the Reference Detector and actively adjust the IZS output to maintain the reference set point(s) previously cho...

Page 49 - INITIAL CALIBRATION AND CONDITIONING OF M400E ANALYZERS; Scrubber Conditioning; The IZS option includes a charcoal O

M400E Ozone Analyzer Operator’s Manual Getting Started 3.7.4. INITIAL CALIBRATION AND CONDITIONING OF M400E ANALYZERS WITH THE IZS OPTION INSTALLED The following procedure assumes that:  The instrument has of the IZS Options installed.  The pneumatic setup matches that described in Section 3.4.3 o...

Page 53 - FREQUENTLY ASKED QUESTIONS AND; FAQ’S

M400E Ozone Analyzer Operator’s Manual Frequently Asked Questions and Glossary 4. FREQUENTLY ASKED QUESTIONS AND GLOSSARY 4.1. FAQ’S The following list was compiled from the T-API Customer Service Department's 10 most commonly asked questions relating to the Model 400E O 3 Analyzer. Q: How do I get ...

Page 55 - GLOSSARY

M400E Ozone Analyzer Operator’s Manual Frequently Asked Questions and Glossary 4.2. GLOSSARY Acronym – A short form or abbreviation for a longer term. Often artificially made up of the first letters of the phrase’s words. APICOM – Name of a remote control program offered by Teledyne-API to its custo...

Page 57 - OPTIONAL HARDWARE AND SOFTWARE

M400E Ozone Analyzer Operator’s Manual Optional Hardware and Software 5. OPTIONAL HARDWARE AND SOFTWARE NOTE Throughout this chapter are various diagrams showing external pneumatic connections between the M400E and various other pieces of equipment (such as calibrators and zero air sources) and inte...

Page 59 - Current Loop Option Installed; Remove the set screw located in the top, center of the rear panel; Note

M400E Ozone Analyzer Operator’s Manual Optional Hardware and Software 04315 Rev. C1 47 5.4. CURRENT LOOP ANALOG OUTPUTS (OPT 41) This option adds isolated, voltage-to-current conversion circuitry to the analyzer’s Analog Outputs enabling them to produce current loop signals. This option may be order...

Page 60 - SPARE PARTS KITS; AUTOCAL

Optional Hardware and Software M400E Ozone Analyzer Operator’s Manual 5.5. SPARE PARTS KITS 5.5.1. M400E EXPENDABLES KIT (OPT 42A) This kit includes a recommended set of expendables and spare parts for one year of operation of the M400E. See Appendix B for a detailed listing of the contents. 5.5.2. ...

Page 61 - Option Mode Valve; The state of the Sample/Cal valves can be controlled:

M400E Ozone Analyzer Operator’s Manual Optional Hardware and Software The instrument’s zero air and span gas flow rate required for this option is 800 cc/min, however, the US EPA recommends that the cal gas flow rate be at least 1600 cc/min. Table 5-1: Zero/Span Valve Operating States Option Mode Va...

Page 62 - SAMPLE GAS SOURCE:; Attach a sample inlet line to the; Dynamic Dilution Calibrator) to the; an M703E UV Photometric Ozone Calibrator.

Optional Hardware and Software M400E Ozone Analyzer Operator’s Manual Figure 5-5: Gas Line Connections for the M400E Analyzer with Zero/Span Valve Option (OPT-50A) 5.6.1.1. Pneumatic Setup for the M400E Analyzer with Zero/Span Valve Option For a Model 400E photometric ozone analyzer with the optiona...

Page 65 - Option Mode; Filter

M400E Ozone Analyzer Operator’s Manual Optional Hardware and Software The state of the Sample/Cal valves can be controlled:  Manually via the analyzer’s front panel;  By activating the instrument’s AutoCal feature (See Section 9.4);  Remotely by using the External Digital I/O Control Inputs (See ...

Page 66 - COMMUNICATION OPTIONS; M400E Multidrop Card; DB9 Female cable

Optional Hardware and Software M400E Ozone Analyzer Operator’s Manual 5.7. COMMUNICATION OPTIONS 5.7.1. EXTRA COMM CABLES 5.7.1.1. RS232 Modem Cables (OPTs 60A and 60B) OPTION 60A A shielded, straight-through serial cable of about 1.8 m length to connect the analyzer’s COM1 port to a computer, a cod...

Page 67 - M400E Ethernet Card

M400E Ozone Analyzer Operator’s Manual Optional Hardware and Software 5.7.3. ETHERNET (OPT 63) The ETHERNET option allows the analyzer to be connected to any Ethernet local area network (LAN) running TCP/IP. The local area network must have routers capable of operating at 10BaseT. If Internet access...

Page 69 - SECTION II

M400E Ozone Analyzer Operator’s Manual OPERATING INSTRUCTIONS SECTION II – OPERATING INSTRUCTIONS 04315 Rev. C1 57

Page 71 - BASIC OPERATION OF THE M400E ANALYZER; OVERVIEW OF OPERATING MODES; Mode Field

M400E Ozone Analyzer Operator’s Manual Basic Operation of the M400E Analyzer 6. BASIC OPERATION OF THE M400E ANALYZER 6.1. OVERVIEW OF OPERATING MODES The M400E analyzer software has a variety of operating modes. Most commonly, the analyzer will be operating in SAMPLE mode. In this mode, a continuou...

Page 72 - SAMPLE MODE; A variety of

Basic Operation of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 6.2. SAMPLE MODE This is the analyzer’s standard operating mode. In this mode, the instrument is a calculating O 3 concentrations. The M400E analyzer is a computer-controlled analyzer with a dynamic menu interface for easy ...

Page 73 - DISPLAY PARAMETER UNITS

M400E Ozone Analyzer Operator’s Manual Basic Operation of the M400E Analyzer Table 6-2: Test Functions Defined DISPLAY PARAMETER UNITS DESCRIPTION RANGE - - RANGE1 RANGE2 RANGE PPB, PPM, UGM & MGM The Full Scale limit at which the reporting range of the analyzer’s ANALOG OUTPUTS is currently set...

Page 75 - CALIBRATION MODE

M400E Ozone Analyzer Operator’s Manual Basic Operation of the M400E Analyzer 6.3. CALIBRATION MODE In this mode the user can, in conjunction with introducing of zero or span gases of known concentrations into the analyzer, cause it to adjust and recalculate the slope (gain) and offset of the its mea...

Page 76 - SETUP MODE; The; The areas accessed under the; Table 6-5: Secondary Setup Mode Features and Functions

Basic Operation of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 6.4. SETUP MODE The SETUP mode contains a variety of choices that are used to configure the analyzer’s hardware and software features, perform diagnostic procedures, gather information on the instruments performance and con...

Page 77 - CFG: CONFIGURATION INFORMATION; Pressing the; CFG; analyzer when contacting customer service.

M400E Ozone Analyzer Operator’s Manual Basic Operation of the M400E Analyzer 6.4.1. SETUP  CFG: CONFIGURATION INFORMATION Pressing the CFG key displays the instrument’s configuration information. This display lists the analyzer model, serial number, firmware revision, software library revision, CPU...

Page 78 - PASS; menu item, the system will prompt the user

Basic Operation of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 6.4.2. SETUP  PASS: ENABLING/DISABLING PASSWORDS The M400E provides password protection of the calibration and setup functions to prevent unauthorized adjustments. When the passwords have been enabled in the PASS menu item...

Page 79 - password enables the; mode; M400E enters selected menu; MORE

M400E Ozone Analyzer Operator’s Manual Basic Operation of the M400E Analyzer Example: If all passwords are enabled, the following keypad sequence would be required to enter the VARS or DIAG submenus: SYSTEM ENTER SETUP PASS:0 8 1 8 ENTR EXIT SYSTEM ENTER SETUP PASS:0 0 0 0 ENTR EXIT SETUP X.X SECOND...

Page 80 - CLK: SETTING THE M400E ANALYZER’S INTERNAL; The M400E has a time of day clock that supports the; DURATION; step of the automatic calibration (; ACAL

Basic Operation of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 6.4.3. SETUP  CLK: SETTING THE M400E ANALYZER’S INTERNAL CLOCK 6.4.3.1. Setting the internal Clock’s Time and Day The M400E has a time of day clock that supports the DURATION step of the automatic calibration ( ACAL ) sequ...

Page 81 - VARS

M400E Ozone Analyzer Operator’s Manual Basic Operation of the M400E Analyzer 6.4.3.2. Adjusting the internal Clock’s speed In order to compensate for CPU clocks which run faster or slower, you can adjust a variable called CLOCK_ADJ to speed up or slow down the clock by a fixed amount every day. The ...

Page 82 - RNGE: ANALOG OUTPUT REPORTING RANGE; Concentration

Basic Operation of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 6.4.4. SETUP  RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION 6.4.4.1. Physical Range versus Analog Output Reporting Ranges Functionally, the Model 400E photometric analyzer has one hardware “physical range” that is capa...

Page 84 - MODE

Basic Operation of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 6.4.4.3. RNGE  MODE  SNGL: Configuring the M400E analyzer for Single Range Mode The single range mode sets a single maximum range for the both the A1 and A2 analog outputs. If the single range is selected both outputs are...

Page 87 - RNGE; units. Changing units affects all of the COM; MUST

M400E Ozone Analyzer Operator’s Manual Basic Operation of the M400E Analyzer 6.4.4.6. SETUP  RNGE  UNIT: Setting the Reporting range Unit Type The M400E can display concentrations in ppb, ppm, ug/m 3 , mg/m 3 units. Changing units affects all of the COM port values, and all of the display values f...

Page 89 - ADVANCED FEATURES OF THE M400E; USING USING THE DATA ACQUISITION SYSTEM (IDAS); The green; SAMPLE LED; certain aspects of the iDAS status:; Table 7-1: Front Panel LED Status Indicators for iDAS; LED STATE

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7. ADVANCED FEATURES OF THE M400E ANALYZER 7.1. USING USING THE DATA ACQUISITION SYSTEM (IDAS) The M400E analyzer contains a flexible and powerful, internal data acquisition system (iDAS) that enables the analyzer to stor...

Page 92 - Default M400E iDAS Channels Setup

Advanced FEATURES of the M400E analyzer M400E Ozone Analyzer Operator’s Manual Figure 7-1: Default M400E iDAS Channels Setup 80 04315 Rev. C1

Page 93 - DAS

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7.1.4. SETUP  DAS  VIEW: VIEWING IDAS CHANNELS AND INDIVIDUAL RECORDS iDAS data and settings can be viewed on the front panel through the following keystroke sequence. 04315 Rev. C1 81

Page 94 - KEY; iDAS EDIT – Keypad Functions; translates to the following configuration:

Advanced FEATURES of the M400E analyzer M400E Ozone Analyzer Operator’s Manual 7.1.5. SETUP  DAS  EDIT: ACCESSING THE IDAS EDIT MODE iDAS configuration is most conveniently done through the APICOM remote control program. The following list of key strokes shows how to edit using the front panel. ED...

Page 95 - EDIT CHANNEL MENU; ENTR EXIT; EDIT; PRNT

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7.1.5.1. Editing iDAS Data Channel Names To edit the name of an iDAS data channel, follow the instruction shown in Section 7.1.5 then press: Starting at the EDIT CHANNEL MENU SETUP X.X 0) CONC: ATIMER 1, 800 <SET SET&g...

Page 97 - FUNCTION EFFECT; PRECISION

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7.1.5.3. Editing iDAS Parameters Data parameters are types of data that may be measured and stored by the iDAS. For each Teledyne Instruments analyzer model, the list of available data parameters is different, fully defin...

Page 99 - is set to one minute by default and generally cannot be; SAMPLE PERIOD; is only used; REPORT PERIOD; REPORT PERIOD

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7.1.5.4. Editing Sample Period and Report Period The iDAS defines two principal time periods by which sample readings are taken and permanently recorded:  SAMPLE PERIOD: Determines how often iDAS temporarily records a sa...

Page 101 - To set the; NUMBER OF RECORDS

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7.1.5.6. Editing the Number of Records The number of data records in the iDAS is limited to about a cumulative one million data points in all channels (one megabyte of space on the disk-on-chip). However, the actual numbe...

Page 104 - COMPACT DATA REPORT; STARTING DATE

Advanced FEATURES of the M400E analyzer M400E Ozone Analyzer Operator’s Manual 7.1.5.9. The Compact Report Feature When enabled, this option avoids unnecessary line breaks on all RS-232 reports. Instead of reporting each parameter in one channel on a separate line, up to five parameters are reported...

Page 105 - APICOMuser interface for configuring the iDAS.

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7.1.7. REMOTE IDAS CONFIGURATION Editing channels, parameters and triggering events as described in this can be performed via the APICOM remote control program using the graphic interface shown below. Refer to Chapter 8 f...

Page 107 - value is changed and the new value is stored

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer To access and navigate the VARS menu, use the following key sequence: NOTE: There is a 2-second latency period between when a VARS value is changed and the new value is stored into the analyzer’s memory. DO NOT turn the a...

Page 109 - DIAG

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer To access the various DIAG submenus, press the following keys: SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SAMPLE RANGE=500.0 PPB O3= XXXX <TST TST> CAL SETUP SETUP X.X SECONDARY SETUP MENU COMM VAR...

Page 110 - USING THE MODEL 400E ANALYZER’S ANALOG OUTPUTS.; carry analog

Advanced FEATURES of the M400E analyzer M400E Ozone Analyzer Operator’s Manual 7.4. USING THE MODEL 400E ANALYZER’S ANALOG OUTPUTS. The M400E analyzer comes equipped with three analog outputs. The first two outputs ( A1 & A2) carry analog signals that represent the currently measured O 3 output ...

Page 111 - ANALOG I/O CONFIGURATION; TEST

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer To access the ANALOG I/O CONFIGURATION sub menu, press: SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SAMPLE RANGE=500.0 PPB O3= XXXX <TST TST> CAL SETUP SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG ...

Page 112 - TEST CHANNEL

Advanced FEATURES of the M400E analyzer M400E Ozone Analyzer Operator’s Manual 7.4.2. CALIBRATION OF THE ANALOG OUTPUTS TEST CHANNEL calibration needs to be carried out on first startup of the analyzer (performed in the factory as part of the configuration process) or whenever re-calibration is requ...

Page 113 - AOUTS CALIBRATION; command, select the; CONFIGURATION

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7.4.2.2. Automatic Calibration of the Analog Outputs To calibrate the outputs as a group with the AOUTS CALIBRATION command, select the ANALOG I/O CONFIGURATION submenu (see Figure 7-4) then press: NOTE Before performing ...

Page 114 - AUTO CAL

Advanced FEATURES of the M400E analyzer M400E Ozone Analyzer Operator’s Manual To use the AUTO CAL feature to initiate an automatic calibration for an individual analog output, select the ANALOG I/O CONFIGURATION submenu (see Figure 7-4) then press: 102 04315 Rev. C1

Page 115 - Setup for Calibrating An

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7.4.2.3. Manual Calibration of the Analog Outputs configured for Voltage Ranges For highest accuracy, the voltages of the analog outputs can be manually calibrated. NOTE: The menu for manually adjusting the analog output ...

Page 116 - These menu’s

Advanced FEATURES of the M400E analyzer M400E Ozone Analyzer Operator’s Manual To adjust the signal levels of an analog output channel manually, select the ANALOG I/O CONFIGURATION submenu (see Figure 7-4) then press: From the AIO CONFIGURATION SUBMENU (See figure 7-4) DIAG ANALOG I/O CONFIGURATION ...

Page 117 - CURR; from the list of options on the “Output Range” menu.; Setup for Checking Current Output Signal Levels; DO NOT EXCEED 60 V PEAK VOLTAGE BETWEEN CURRENT LOOP OUTPUTS AND

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7.4.2.4. Manual Adjustment of Current Loop Output Span and Offset A current loop option may be purchased for the A1 and A2 Analog outputs of the analyzer. This option places circuitry in series with the output of the D-to...

Page 120 - RANGE NAME; To change the output type and range, select the

Advanced FEATURES of the M400E analyzer M400E Ozone Analyzer Operator’s Manual 7.4.3. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION In its standard configuration the analog outputs is set to output a 0 – 5 VDC signals. Several other output ranges are available (see Table 7-9). Each range has is us...

Page 121 - then press

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7.4.4. TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF In its default configuration, a ± 5% over-range is available on each of the M400E’s analog outputs. This over-range can be disabled if your recording device is sen...

Page 122 - submenu

Advanced FEATURES of the M400E analyzer M400E Ozone Analyzer Operator’s Manual 7.4.5. ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT Some analog signal recorders require that the zero signal is significantly different from the baseline of the recorder in order to record slightly negative readings from...

Page 123 - analog output, but also adds; to the list of test functions viewable via the front panel display.

M400E Ozone Analyzer Operator’s Manual Advanced FEATURES of the M400E analyzer 7.4.6. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4 The test functions available to be reported are: Table 7-10: Test Channels Functions available on the M400E’s Analog Output TEST CHANNEL DESCRIPTION ZERO FULL SCALE N...

Page 127 - M400E Ozone Analyzer Operator’s Manual; REMOTE OPERATION OF THE M400E; USING THE ANALYSER’S COMMUNICATION PORTS; DTE devices receive data on pin 2 and transmit data on pin 3.

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E 8. REMOTE OPERATION OF THE M400E 8.1. USING THE ANALYSER’S COMMUNICATION PORTS The M400E is equipped with two serial communication ports located on the rear panel accessible via two DB-9 connectors on the back panel of the inst...

Page 128 - ASSIGNMENTS

357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.1.2. COMM PORT DEFAULT SETTINGS AND CONNECTOR PIN ASSIGNMENTS Received from the factory, the analyzer is set up to emulate an RS-232 DCE device.  RS-232 (COM1) : RS-232 (fixed) DB-9 male connector. o Baud rate : 19200 bits p...

Page 129 - TXD

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E CN3 & CN4 (Located on CPU card) (As seen from inside analyzer) TXD GND 2 4 6 8 10 1 3 5 7 9 RXD RTS CTS Figure 8-2: Defaul Pin Assignments for CPU COM Port connector (RS-232). Teledyne Instruments offers two mating cables, ...

Page 133 - COM; menu. This test sends a string of

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E 8.1.5. COMM PORT TESTING The serial ports can be tested for correct connection and output in the COM menu. This test sends a string of 256 ‘w’ characters to the selected COMM port. While the test is running, the red LED on the ...

Page 134 - ID; code for all

357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.1.6. MACHINE ID Each type of Teledyne Instruments’ analyzer is configured with a default ID code. The default ID code for all M400E analyzers is 700 . The ID number is only important if more than one analyzer is connected to ...

Page 135 - Computer mode; COMMAND Function

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E 8.1.7. TERMINAL OPERATING MODES The M400E can be remotely configured, calibrated or queried for stored data through the serial ports. As terminals and computers use different communication schemes, the analyzer supports two com...

Page 136 - COMMAND COMMAND; are all valid integers.

357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.1.7.2. Command Syntax Commands are not case-sensitive and all arguments within one command (i.e. ID numbers, keywords, data values, etc.) must be separated with a space character. All Commands follow the syntax: X [ID] COMMAN...

Page 139 - REMOTE ACCESS BY MODEM; Once the cable has been connected, check to make sure:; MODEM ENABLE; communication mode is turned; To change this setting press:

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E 8.2. REMOTE ACCESS BY MODEM The M400E can be connected to a modem for remote access. This requires a cable between the analyzer’s COM port and the modem, typically a DB-9F to DB-25M cable (available from Teledyne Instruments wi...

Page 141 - MACHINE ID

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E 8.2.1. MULTIDROP RS-232 SET UP The RS-232 multidrop consists of a printed circuit assembly that plugs onto the CN3, CN4 and CN5 connectors of the CPU card and the cabling to connect it to the analyzer’s motherboard. This PCA in...

Page 142 - and testing it before setting up the rest of the chain.; CALIBRATOR; Make Sure; RS232-Multidrop PCA Host

357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual NOTE: Teledyne Instruments recommends setting up the first link, between the Host and the first instrument and testing it before setting up the rest of the chain. CALIBRATOR CALIBRATOR TAPI Analyzer Last INSTRUMENT Female DB9 M...

Page 143 - RS-485 CONFIGURATION OF COM2; To; CPU card Locations of RS-232/485 Switches, Connectors and Jumpers

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E 8.3. RS-485 CONFIGURATION OF COM2 As delivered from the factory, COM2 is configured for RS-232 communications. This port can be re-configured for operation as a non-isolated, half-duplex RS-485 port capable of supporting up to ...

Page 144 - GND; The DCE/DTE switch has no effect on COM2.

357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual When COM2 is configured for RS-485 operation the port uses the same female DB-9 connector on the back of the instrument as when Com2 is configured for RS-232 operation, however, the pin assignments are different. Female DB-9 (C...

Page 145 - REMOTE ACCESS VIA THE ETHERNET; port. Once the Ethernet option is installed and activated, the; INET; LED FUNCTION; RATE

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E 8.4. REMOTE ACCESS VIA THE ETHERNET When equipped with the optional Ethernet interface, the analyzer can be connected to any standard 10BaseT Ethernet network via low-cost network hubs, switches or routers. The interface operat...

Page 149 - INSTRUMENT IP; SUBNET MASK; addresses by pressing:

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E STEP 2: Configure the INSTRUMENT IP , GATEWAY IP and SUBNET MASK addresses by pressing: Internet Configuration Keypad Functions KEY FUNCTION [0] Press this key to cycle through the range of numerals and available characters (“ ...

Page 150 - HOSTNAME; Teledyne Instruments M400E analyzers is

357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.4.3. CHANGING THE ANALYZER’S HOSTNAME The HOSTNAME is the name by which the analyzer appears on your network. The default name for all Teledyne Instruments M400E analyzers is M400E . To change this name (particularly if you h...

Page 151 - USING THE M400E WITH A HESSEN PROTOCOL NETWORK; Manual Addendum for Hessen Protocol; Table 8-6: RS-232 Communication Parameters for Hessen Protocol; To change the rest of the COMM port parameters. See Section 8.1

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E 8.5. USING THE M400E WITH A HESSEN PROTOCOL NETWORK 8.5.1. GENERAL OVERVIEW OF HESSEN PROTOCOL The Hessen protocol is a multidrop protocol, in which several remote instruments are connected via a common communications channel t...

Page 154 - MODE ID; To Select a Hessen response mode, press:

357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.5.5. SETTING THE HESSEN PROTOCOL RESPONSE MODE The Teledyne Instruments implementation of Hessen Protocol allows the user to choose one of several different modes of response for the analyzer. Table 8-7: Teledyne Instruments ...

Page 155 - GAS TYPE

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E 8.5.6. HESSEN PROTOCOL GAS LIST ENTRIES 8.5.6.1. Gas List Entry Format and Definitions The M400E analyzer keeps a list of available gas types. Each entry in this list is of the following format. [GAS TYPE],[RANGE],[GAS ID],[REP...

Page 157 - NEXT; There is only one; GAS; available on

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E 8.5.6.3. Deleting HESSEN Gas List Entries To delete an entry from the Hessen Gas list, press: DELETED SETUP X.X HESSEN GAS LIST <SET SET> EDIT EXIT SETUP X.X COMMUNICATIONS MENU ID HESN COM1 COM2 EXIT SETUP X.X HESSEN VAR...

Page 159 - The M400E analyzer is programmed with a default ID code of

M400E Ozone Analyzer Operator’s Manual 357BRemote Operation Of The M400E To assign or reset the status flag bit assignments, press: DEL deletes the character currently inside the cursor brackets. Press the [?] key repeatedly to cycle through the available character set: 0-9 NOTE : Values of A-F can ...

Page 160 - APICOM REMOTE CONTROL PROGRAM; standing in front of the instrument.; APICOM Remote Control Program Interface

357BRemote Operation Of The M400E M400E Ozone Analyzer Operator’s Manual 8.6. APICOM REMOTE CONTROL PROGRAM APICOM is an easy-to-use, yet powerful interface program that allows the user to access and control any of Teledyne Instruments’ main line of ambient and stack-gas instruments from a remote co...

Page 161 - M400E CALIBRATION PROCEDURES

M400E Ozone Analyzer Operator’s Manual M400E Calibration Procedures 9. M400E CALIBRATION PROCEDURES This section contains a variety of information regarding the various methods for calibrating a Model 400E Ozone Analyzer as well as other supporting information. For information on EPA protocol calibr...

Page 162 - BEFORE CALIBRATION

M400E Calibration Procedures M400E Ozone Analyzer Operator’s Manual 9.1. BEFORE CALIBRATION NOTE If any problems occur while performing the following calibration procedures, refer to Chapter 13 of this manual for troubleshooting tips. 9.1.1. REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES Calibration ...

Page 163 - BASIC MANUAL CALIBRATION CHECKS AND; and alters the instrument’s Calibration.; SETUP FOR BASIC CALIBRATION CHECKS AND CALIBRATION OF; Connect the Sources of Zero Air and Span Gas as shown below.; or IZS Options

M400E Ozone Analyzer Operator’s Manual M400E Calibration Procedures 9.2. BASIC MANUAL CALIBRATION CHECKS AND CALIBRATION OF THE M400E ANALYZER ZERO/SPAN CALIBRATION CHECKS VS. ZERO/SPAN CALIBRATION Pressing the ENTR key during the following procedure resets the stored values for OFFSET and SLOPE and...

Page 165 - Span Gas concentration

M400E Ozone Analyzer Operator’s Manual M400E Calibration Procedures 9.2.3. PERFORMING A BASIC MANUAL CALIBRATION 9.2.3.1. Setting the expected O 3 Span Gas concentration NOTE It is important to verify the PRECISE O 3 Concentration Value of the SPAN gas independently. SAMPLE RANGE=500.0 PPB O3= XXXX ...

Page 167 - MANUAL CALIBRATION CHECKS AND CALIBRATIONS USING AUTO

M400E Ozone Analyzer Operator’s Manual M400E Calibration Procedures 9.2.4. MANUAL CALIBRATION CHECKS AND CALIBRATIONS USING AUTO RANGE OR DUAL RANGE MODES If the analyzer is being operated in DUAL range mode or AUTO range mode, then the HIGH and LOW ranges must be independently checked. When the ana...

Page 168 - MANUAL CALIBRATION CHECK AND CALIBRATION WITH; VALVE OPTIONS INSTALLED.; Connect the sources of zero air and span gas as shown in

M400E Calibration Procedures M400E Ozone Analyzer Operator’s Manual 156 04315 Rev. C1 9.3. MANUAL CALIBRATION CHECK AND CALIBRATION WITH VALVE OPTIONS INSTALLED 9.3.1. SETUP FOR CALIBRATION CHECKS AND CALIBRATION WITH VALVE OPTIONS INSTALLED. Connect the sources of zero air and span gas as shown in ...

Page 170 - MANUAL CALIBRATION CHECKS WITH VALVE OPTIONS INSTALLED; ZERO; And; calibration operations are initiated directly and

M400E Calibration Procedures M400E Ozone Analyzer Operator’s Manual MANUAL CALIBRATION CHECKS WITH VALVE OPTIONS INSTALLED Performing the calibration checks on M400E analyzer’s with the Valve option installed is similar to that described in Section 9.2, except that the ZERO And SPAN calibration oper...

Page 171 - Enclosure

M400E Ozone Analyzer Operator’s Manual M400E Calibration Procedures 04315 Rev. C1 159 9.3.2. MANUAL CALIBRATION USING VALVE OPTIONS NOTE While the internal Zero Span Option is a convenient tool for performing Calibration Checks, its O 3 generator is not stable enough to be used as a source of Zero A...

Page 172 - Span Gas Concentration with the Z/S Option Installed

M400E Calibration Procedures M400E Ozone Analyzer Operator’s Manual 9.3.2.1. Setting the Expected O 3 Span Gas Concentration with the Z/S Option Installed SAMPLE RANGE=500.0 PPB O3= XXXX <TST TST> CAL CALZ CALS SETUP SAMPLE RANGE=500.0 PPB O3= XXXX <TST TST> ZERO CONC SETUP SAMPLE O3 SPA...

Page 173 - AUTO; or; DUAL

M400E Ozone Analyzer Operator’s Manual M400E Calibration Procedures 9.3.2.2. Zero/Span Point Calibration Procedure the Z/S Option Installed If the M400E analyzer is set for either the AUTO or DUAL range modes, read Section 9.2.4 before proceeding. Press ENTR to changes the OFFSET & SLOPE values ...

Page 174 - DISABLED; LO

M400E Calibration Procedures M400E Ozone Analyzer Operator’s Manual 9.3.2.3. Use of Zero/Span Valve with Remote Contact Closure Contact closures for controlling calibration and calibration checks are located on the rear panel CONTROL IN connector. Instructions for setup and use of these contacts are...

Page 176 - ACAL: PROGRAMMING AND AUTO CAL SEQUENCE

M400E Calibration Procedures M400E Ozone Analyzer Operator’s Manual 9.4.1. SETUP  ACAL: PROGRAMMING AND AUTO CAL SEQUENCE To program the example sequence shown in Table 9-3, press: CONTINUE NEXT PAGE With STARTING TIME SAMPLE RANGE = 500.0 PPB O3 =XXX.X SETUP X.X CFG ACAL DAS RNGE PASS CLK MORE EXI...

Page 179 - PHOTOMETER ELECTRONIC CALIBRATION; To activate the dark calibration feature, press:

M400E Ozone Analyzer Operator’s Manual M400E Calibration Procedures 9.5. O 3 PHOTOMETER ELECTRONIC CALIBRATION There are several electronic characteristics of the M400E analyzer’s photometer that may occasionally need checking or calibration: 9.5.1. PHOTOMETER DARK CALIBRATION The dark calibration t...

Page 180 - PHOTOMETER GAS FLOW CALIBRATION; Attach the flow meter directly to the

M400E Calibration Procedures M400E Ozone Analyzer Operator’s Manual 9.5.2. O 3 PHOTOMETER GAS FLOW CALIBRATION NOTE A separate flow meter is required for the procedure. To calibrate the flow of gas through the M400E analyzer’s optional photometer bench. 8. Turn OFF the M400E analyzer. 9. Attach the ...

Page 181 - CALIBRATION THE IZS OPTION O

M400E Ozone Analyzer Operator’s Manual M400E Calibration Procedures 9.6. CALIBRATION THE IZS OPTION O 3 GENERATOR The following procedure calibrates to output of the O 3 generator that is included in the IZS calibration valve option ( OPT-51A). This function:  Drives the IZS O 3 Generator to output...

Page 183 - EPA PROTOCOL CALIBRATION

M400E Ozone Analyzer Operator’s Manual 346BEPA Protocol Calibration 10. EPA PROTOCOL CALIBRATION In order to insure that high quality, accurate measurement information is obtained at all times, the analyzer must be calibrated prior to use. A quality assurance program centered on this aspect and incl...

Page 184 - Spare Parts and Expendable Supplies

OPERATING INSTRUCTIONS M400E Ozone Analyzer Operator’s Manual Details of documentation, forms and procedures should be maintained with each analyzer and also in a central backup file as described in Section 12 of the Quality Assurance Handbook. Personnel, equipment and reference materials used in co...

Page 185 - TRACEABILITY

M400E Ozone Analyzer Operator’s Manual 346BEPA Protocol Calibration 10.1.4. RECOMMENDED STANDARDS FOR ESTABLISHING TRACEABILITY Equipment used to produce calibration gasses should be verified against EPA/NIST traceable standards. Ozone is the only criteria pollutant for which standard concentrations...

Page 187 - LEVEL 1 CALIBRATIONS VERSUS LEVEL 2 CHECKS; LEVEL 1 ZERO AND SPAN CALIBRATION; MULTIPOINT CALIBRATION; The procedures for multipoint calibration of an O

M400E Ozone Analyzer Operator’s Manual 346BEPA Protocol Calibration 10.2. LEVEL 1 CALIBRATIONS VERSUS LEVEL 2 CHECKS All monitoring instruments are subject to some drift and variation in internal parameters and cannot be expected to maintain accurate calibration over long periods of time the EPA req...

Page 191 - LOSS CORRECTION FACTOR; loss; AUDITING PROCEDURES

M400E Ozone Analyzer Operator’s Manual 346BEPA Protocol Calibration 10.3.5. O 3 LOSS CORRECTION FACTOR In spite of scrupulous cleaning and preconditioning, some O 3 may be lost on contact with the photometer cell walls and the gas-handling components. Any significant loss of O 3 must be quantitative...

Page 193 - ACCURACY; SUMMARY OF QUALITY ASSURANCE CHECKS

M400E Ozone Analyzer Operator’s Manual 346BEPA Protocol Calibration 10.4.3. SYSTEM AUDIT A system audit is an on-site inspection and review of the quality assurance activities used for the total measurement system (sample collection, sample analysis, data processing, etc.); it is a qualitative appra...

Page 196 - Table 10-4: Activity Matrix for Calibration Procedures

OPERATING INSTRUCTIONS M400E Ozone Analyzer Operator’s Manual Table 10-3: Activity Matrix for Data Reduction, Validation and Reporting ACTIVITY ACCEPTANCE LIMITS FREQUENCY AND METHOD OF MEASUREMENT ACTION IF REQUIREMENTS ARE NOT MET Data reduction Stepwise procedure, Sec. 2.7.4 Ref. 11. Follow the m...

Page 197 - REFERENCES

M400E Ozone Analyzer Operator’s Manual 346BEPA Protocol Calibration 10.6. REFERENCES 1. Calibration of Ozone Reference Methods, Code of Federal Regulations, Title 40, Part 50, Appendix D. 2. Technical Assistance Document for the Calibration of Ambient Ozone Monitors, EPA publication available from E...

Page 198 - SECTION III

Technical information M400E Ozone Analyzer Operator’s Manual SECTION III – TECHNICAL INFORMATION 186 04315 Rev. C1

Page 201 - MEASUREMENT METHOD; LC; at STP

M400E Ozone Analyzer Operator’s Manual Theory of Operation 11. THEORY OF OPERATION The Model 400E ozone analyzer is a microprocessor-controlled analyzer that determines the concentration of Ozone (O 3 ) in a sample gas drawn through the instrument. It requires that sample and calibration gasses be s...

Page 203 - ABSORPTION TUBE

M400E Ozone Analyzer Operator’s Manual Theory of Operation 11.1.2. THE PHOTOMETER UV ABSORPTION PATH In the most basic terms, the photometer of the Model 400E uses a high energy, mercury vapor lamp to generate a beam of UV light. This beam passes through a window of material specifically chosen to b...

Page 204 - PUMP; Measure Path; Reference / Measurement Gas Cycle; The Measurement / Reference Cycle consists of:; TIME INDEX

Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.1.3. THE REFERENCE / MEASUREMENT CYCLE In order to solve the Beer-Lambert equation (see Section 10.1.2) it is necessary to know the intensity of the light passing through the absorption path both when O 3 is present and when it is not. Th...

Page 205 - AROMATIC HYDROCARBONS

M400E Ozone Analyzer Operator’s Manual Theory of Operation 11.1.4. INTERFERENT REJECTION The detection of O 3 is subject to interference from a number of sources including, SO 2 , NO 2 , NO, H 2 O, aromatic hydrocarbons such as meta-xylene and mercury vapor. The Model 400E’s basic method or operatio...

Page 206 - PNEUMATIC OPERATION; with the sample gas.

Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.2. PNEUMATIC OPERATION NOTE It is important that the sample airflow system is both leak tight and not pressurized over ambient pressure. Regular leak checks should be performed on the analyzer as described in the maintenance schedule, Tab...

Page 207 - Flow Control Assembly & Critical Flow Orifice

M400E Ozone Analyzer Operator’s Manual Theory of Operation 11.2.2. FLOW RATE CONTROL To maintain a constant flow rate of the sample gas through the instrument, the Model 400E uses a special flow control assembly located downstream from the absorption tube and in the exhaust gas line just before the ...

Page 209 - ELECTRONIC OPERATION; M400E Electronic Block Diagram

M400E Ozone Analyzer Operator’s Manual Theory of Operation 11.3. ELECTRONIC OPERATION 11.3.1. OVERVIEW Serial I/O Ports INTERNAL PUMP PHOTOMETER IZS O 3 Generator (optional) Analog Outputs Aout 1 Aout 4 Analog Outputs (D/A) External Digital I/O Power Up Circuit S ens or In pu ts PC 104 Bus PC 104 CP...

Page 212 - C Data Bus

Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.3.4. Analog Outputs The analyzer comes equipped with four Analog Outputs: A1 , A2 , A4 and a fourth that is a spare.  A1 AND A2 OUTPUTS: The first two, A1 and A2 are normally set up to operate in parallel so that the same data can be s...

Page 214 - TURNED ON. THE CONTACTS OF THE AC RELAY SOCKETS BENEATH THE SHIELD; AC Relay

Theory of Operation M400E Ozone Analyzer Operator’s Manual The most commonly used version of the Relay PCA installed in the M400E analyzer does not include the AC relays used in instruments where there are AC powered components requiring control. A plastic insulating safety shield covers the empty A...

Page 215 - Photometer Meas/Ref Valve

M400E Ozone Analyzer Operator’s Manual Theory of Operation 11.3.4.1. Status LED’s Eight LED’s are located on the Analyzer’s relay PCA to show the current status on the various control functions performed by the relay PCA (see Figure 11-9). They are: Table 11-1: Relay PCA Status LED’s LED Color Funct...

Page 216 - CPU

Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.4.3. Valve Control The valve that switches the gas stream to and from the analyzer’s O 3 scrubber during the measure/reference cycle (see Section 11.1.3) is operated by an electronic switch located on the relay PCA. This switch, under C...

Page 217 - OUT = K TC gain factor; Type K Compensation; between Isolated and grounded TC; Not Used; ISOLATED; PURPLE

M400E Ozone Analyzer Operator’s Manual Theory of Operation 11.3.4.5. Thermocouple Inputs and Configuration Jumper (JP5) In its base configuration, the M400E analyzer does not include any thermocouple sensors, however in instruments where the optional metal wool scrubber (OPT-68) is installed one the...

Page 218 - Figure 11-12: Power Distribution Block Diagram; A 6.75 Amp circuit breaker is built into the ON/OFF Switch.

Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.5. POWER SUPPLY/CIRCUIT BREAKER The analyzer operates on 100 VAC, 115 VAC or 230 VAC power at either 50 Hz or 60Hz. Individual instruments are set up at the factory to accept any combination of these five attributes. Power enters the an...

Page 219 - Heater for the; RELAY PCA; Figure 11-13: Location of AC power Configuration Jumpers

M400E Ozone Analyzer Operator’s Manual Theory of Operation 11.3.6. AC POWER CONFIGURATION The M400E analyzer’s digital components will operate with any of the specified power regimes. As long as instrument is connected to 100-120 VAC or 220-240 VAC at either 50 or 60 Hz it will turn on and after abo...

Page 220 - Present on 50 Hz version of jumper set,

Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.6.1. AC configuration – Internal Pump (JP7) Table 11-4: AC Power Configuration for Internal Pumps (JP7) LINE POWER LINE FREQUENCY JUMPER COLOR FUNCTION JUMPER BETWEEN PINS Connects pump pin 3 to 110 / 115 VAC power line 2 to 7 Connects ...

Page 221 - JUMPER; RED

M400E Ozone Analyzer Operator’s Manual Theory of Operation 11.3.6.2. AC Configuration – Heaters for Option Packages (JP6) The optional metal wool scrubber (OPT-68) includes an AC heater that maintain the scrubber at an optimum operating temperature. Jumper set JP6 is used to connect the heaters asso...

Page 222 - Photometer Layout – Top Cover Removed

Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.7. PHOTOMETER LAYOUT AND OPERATION The Photometer is where the absorption of UV light by ozone is measured and converted into a voltage. It consists of several sub-assemblies:  A mercury-vapor UV lamp. This lamp is coated in a material...

Page 223 - Photometer Electronic Block Diagram; Like the O

M400E Ozone Analyzer Operator’s Manual Theory of Operation 11.3.7.1. Photometer Electronic Operation Sens or In pu ts Absorption tube Figure 11-17: O 3 Photometer Electronic Block Diagram Like the O 3 photometer and its subcomponents act as peripheral devices operated by the CPU via the motherboard....

Page 224 - Photometer UV Lamp Power Supply; C bus. If the rectified current output by the lamp is lower; Photometer UV Lamp Power Supply Block Diagram

Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.3.7.2. O 3 Photometer UV Lamp Power Supply The photometer’s UV lamp requires a high voltage AC supply voltage to create and maintain its mercury vapor plasma arc. This AC voltage is produced by a variable transformer, the primary of which...

Page 225 - PRES; as

M400E Ozone Analyzer Operator’s Manual Theory of Operation 11.3.7.3. Photometer Temperature In order to operate at peak efficiency the UV lamp of the M400E’s O 3 photometer is maintained at a constant 58ºC. This is intentionally set at a temperature higher than the ambient temperature of the M400E’s...

Page 226 - INTERFACE

Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.4. INTERFACE The analyzer has several ways to communicate the outside world. Users can input data and receive information directly via the front panel keypad and display. Direct communication with the CPU is also available by way of the a...

Page 228 - SOFTWARE OPERATION; DOS Shell; Analyzer Operations; Measurement; ANALYZER

Theory of Operation M400E Ozone Analyzer Operator’s Manual 11.5. SOFTWARE OPERATION The Model 400E Ozone Analyzer is at its heart a high performance, 386-based microcomputer running MS-DOS. Inside the DOS shell, special software developed by Teledyne Instruments interprets user commands vie the vari...

Page 231 - MAINTENANCE SCHEDULE & PROCEDURES; PREDICTING FAILURES USING THE TEST FUNCTIONS; FUNCTION MODE BEHAVIOR

M400E Ozone Analyzer Operator’s Manual Maintenance Schedule & Procedures 12. MAINTENANCE SCHEDULE & PROCEDURES For the most part, the M400E analyzer is maintenance free, there are, however, a minimal number of simple procedures that when performed regularly will ensure that the M400E photome...

Page 232 - MAINTENANCE SCHEDULE

Maintenance Schedule & Procedures M400E Ozone Analyzer Operator’s Manual 12.2. MAINTENANCE SCHEDULE Table 12-2 shows a typical maintenance schedule for the M400E. Please note that in certain environments (i.e. dusty, very high ambient pollutant levels) some maintenance procedures may need to be ...

Page 235 - MAINTENANCE PROCEDURES; To change the filter:; Replacing the Particulate Filter

M400E Ozone Analyzer Operator’s Manual Maintenance Schedule & Procedures 12.3. MAINTENANCE PROCEDURES The following procedures are to be performed periodically as part of the standard maintenance of the Model 400E. 12.3.1. REPLACING THE SAMPLE PARTICULATE FILTER The particulate filter should be ...

Page 236 - IZS Zero Air Scrubber; Replacing the IZS Zero Air Scrubber

Maintenance Schedule & Procedures M400E Ozone Analyzer Operator’s Manual 12.3.2. REBUILDING THE SAMPLE PUMP The diaphragm in the sample pump periodically wears out and must be replaced. A sample rebuild kit is available – see Appendix B of this manual for the part number of the pump rebuild kit....

Page 238 - is at atmospheric pressure.

Maintenance Schedule & Procedures M400E Ozone Analyzer Operator’s Manual 12.3.5. PERFORMING A SAMPLE FLOW CHECK NOTE Always use a separate calibrated flow meter capable of measuring flows in the 0 – 1000 cc/min range to measure the gas flow rate though the analyzer. DO NOT use the built in flow ...

Page 239 - cleaning or replacing the absorption tube may be required.

M400E Ozone Analyzer Operator’s Manual Maintenance Schedule & Procedures 12.3.6. MAINTENANCE OF THE PHOTOMETER ABSORPTION TUBE 12.3.6.1. Cleaning or Replacing the Absorption Tube NOTE: Although this procedure should never be needed as long as the user is careful to supply the photometer with cle...

Page 240 - O3 REF; value drops below 3000 mV.; UV DETECTOR GAIN ADJUST POT; Replace the cover on the analyzer.

Maintenance Schedule & Procedures M400E Ozone Analyzer Operator’s Manual 12.3.6.2. UV Lamp Adjustment This procedure details the steps for adjustment of the UV source lamp in the optical bench assembly. This procedure should be done whenever the test function O3 REF value drops below 3000 mV. 1....

Page 241 - Figure 12-3: Optical Bench – Lamp Adjustment/ Installation

M400E Ozone Analyzer Operator’s Manual Maintenance Schedule & Procedures Figure 12-3: Optical Bench – Lamp Adjustment/ Installation 12.3.6.3. UV Lamp Replacement This procedure details the steps for replacement of the UV source lamp in the optical bench assembly. This procedure should be done wh...

Page 242 - GENERATOR UV LAMP; UV Lamp; Generator Temperature Thermistor and DC Heater Locations

Maintenance Schedule & Procedures M400E Ozone Analyzer Operator’s Manual 12.3.7. ADJUSTMENT OR REPLACEMENT OF OPTIONAL IZS OZONE GENERATOR UV LAMP This procedure details the steps for replacement and initial adjustment of the UV lamp of the O 3 generator included in the IZS option (OPT-51A). If ...

Page 245 - GENERAL TROUBLESHOOTING & REPAIR OF; GENERAL TROUBLESHOOTING

M400E Ozone Analyzer Operator’s Manual General Troubleshooting & Repair of the M400E Analyzer 13. GENERAL TROUBLESHOOTING & REPAIR OF THE M400E ANALYZER This section contains a variety of methods for identifying the source of performance problems with the analyzer. Also included in this sect...

Page 246 - STANDBY SYSTEM RESET; To view or clear the various warning messages press:

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 5. Follow the procedures defined in Section 3.5.4 to confirm that the analyzer’s vital functions are working (power supplies, CPU, relay PCA, keyboard, PMT cooler, etc.).  See Figure 3-1 or the general...

Page 247 - Table 13-1: Front Panel Warning Messages; WARNING FAULT

M400E Ozone Analyzer Operator’s Manual General Troubleshooting & Repair of the M400E Analyzer Table 13-1: Front Panel Warning Messages WARNING FAULT CONDITION POSSIBLE CAUSES PHOTO TEMP WARNING The optical bench temperature lamp temp is  51  C.  Bench lamp heater  Bench lamp temperature sens...

Page 248 - Front Panel Warning Messages; PHOTO REF WARNING

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual Table 13-1: Front Panel Warning Messages WARNING FAULT CONDITION POSSIBLE CAUSES PHOTO REF WARNING Occurs when Ref is <2500 mVDC or >4950 mVDC.  UV Lamp  UV Photo-Detector Preamp O3 GEN TEMP WAR...

Page 249 - TEST FUNCTION; FUNCTION

M400E Ozone Analyzer Operator’s Manual General Troubleshooting & Repair of the M400E Analyzer Table 13-2: Test Functions - Indicated Failures TEST FUNCTION DIAGNOSTIC RELEVANCE AND CAUSES OF FAULT CONDITIONS. TIME  Time of Day clock is too fast or slow. To adjust see Section 6.4.3.  Battery in...

Page 250 - Example of Signal I/O Function; ONLY; until signal I/O menu is

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual The signal I/O diagnostic mode allows access to the digital and analog I/O in the analyzer. Some of the digital signals can be controlled through the keyboard. These signals, combined with a thorough un...

Page 251 - USING THE ANALOG OUTPUT TEST CHANNEL; Table 13-3: Test Channel Outputs as Diagnostic Tools

M400E Ozone Analyzer Operator’s Manual General Troubleshooting & Repair of the M400E Analyzer 13.2. USING THE ANALOG OUTPUT TEST CHANNEL The signals available for output over the M400E’s analog output channel can also be used as diagnostic tools. See Section 7.4 for instruction on activating the...

Page 252 - USING THE INTERNAL ELECTRONIC STATUS LEDS; C bus and Relay; Mother Board; C Bus Watchdog Status LEDs; The most important is D1 (see, which indicates the health of the I; Menu Signal I/O to identify hardware

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.3. USING THE INTERNAL ELECTRONIC STATUS LEDS Several LEDs are located inside the instrument to assist in determining if the analyzers CPU, I 2 C bus and Relay PCA are functioning properly. 13.3.1. CP...

Page 253 - Option Status LED s; Relay PCA Status LEDS Used for Troubleshooting

M400E Ozone Analyzer Operator’s Manual General Troubleshooting & Repair of the M400E Analyzer 13.3.2.2. O 3 Option Status LED s D8 (Green) – Photometer Meas/Ref Valve D15 (Yellow) - Photometer Lamp Heater D16 (Yellow) – IZS O 3 Generator Lamp Heater D7 (Green) Optional Zero/Span Valve D6 (Green ...

Page 254 - GAS FLOW PROBLEMS; SAMPLE FLOW

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.4. GAS FLOW PROBLEMS In general, flow problems can be divided into three categories:  Flow is too high  Flow is greater than zero, but is too low, and/or unstable  Flow is zero (no flow) When trou...

Page 255 - CALIBRATION PROBLEMS; SLOPE

M400E Ozone Analyzer Operator’s Manual General Troubleshooting & Repair of the M400E Analyzer 13.4.1.3. High Flow The most common cause of high flow is a leak in the sample flow control assembly or between there and the pump. If no leaks or loose connections are found in the fittings or the gas ...

Page 256 - OTHER PERFORMANCE PROBLEMS; BOX TEMP

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual  Confirm the sample pressure, sample temperature, and sample flow readings are correct and have steady readings.  Verify that the sample filter element is clean and does not need to be replaced. 13.5....

Page 258 - SUBSYSTEM CHECKOUT; the power is supplied.; causing this situation before turning the analyzer back on.; NAME TEST

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.7. SUBSYSTEM CHECKOUT 13.7.1. AC MAIN POWER The M400E analyzer’s electronic systems will operate with any of the specified power regimes. As long as system is connected to 100-120 VAC or 220-240 VAC ...

Page 259 - Location of DC Power Test Points on Relay PCA; RELAY; FROM

M400E Ozone Analyzer Operator’s Manual General Troubleshooting & Repair of the M400E Analyzer TP1 TP2 TP3 TP4 TP5 TP6 TP7DGND +5V AGND +15V -15V +12R 12V Figure 13-4: Location of DC Power Test Points on Relay PCA A voltmeter should be used to verify that the DC voltages are correct per the value...

Page 261 - BASIC PCA OPERATION:

M400E Ozone Analyzer Operator’s Manual General Troubleshooting & Repair of the M400E Analyzer 13.7.6. PHOTOMETER PRESSURE /FLOW SENSOR ASSEMBLY This assembly is only present in analyzers with O 3 generator and/or photometer options installed. The pressure/flow sensor PCA, located at the rear of ...

Page 262 - ANALOG OUTPUT; submenu, located under the; menu is used to verify that the; FULL SCALE OUTPUT OF VOLTAGE RANGE

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.7.7. MOTHERBOARD 13.7.7.1. Test Channel / Analog Outputs Voltage The ANALOG OUTPUT submenu, located under the SETUP  MORE  DIAG menu is used to verify that the M400E analyzer’s three analog outputs...

Page 264 - INPUT

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.7.7.4. Control Inputs The control input bits can be tested by applying a trigger voltage to an input and watching changes in the status of the associated function under the SIGNAL I/O submenu: EXAMPL...

Page 266 - TROUBLE SHOOTING THE PHOTOMETER

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.8. TROUBLE SHOOTING THE PHOTOMETER 13.8.1. CHECKING MEASURE / REFERENCE VALVE To check the function of the photometer’s measure / reference valve: 1. Set the analyzer’s front panel display to show th...

Page 267 - TROUBLE SHOOTING THE IZS OPTIONS O; GENERATOR UV LAMP POWER SUPPLY

M400E Ozone Analyzer Operator’s Manual General Troubleshooting & Repair of the M400E Analyzer 3. Remove the cover of the photometer and check for the presence of the following voltages on the UV lamp power supply PCA (see Figure 11-16):  +4500 mVDC ± 10 mVDC between TP1 and TP4 (grnd)  If this...

Page 268 - REPAIR PROCEDURES; components as shown in the exploded view in the following figure.; Critical Flow Orifice Assembly (Instruments without IZS)

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 13.10. REPAIR PROCEDURES 13.10.1. REPAIRING SAMPLE FLOW CONTROL ASSEMBLY The Critical Flow Orifice is part of the Flow Control Assembly located on the sample pump assembly or optionally in the ozone gen...

Page 269 - SCRUBBER; IZS O

M400E Ozone Analyzer Operator’s Manual General Troubleshooting & Repair of the M400E Analyzer 13.10.2. REPLACING THE STANDARD REFERENCE O 3 SCRUBBER 1. Turn off power to the instrument. 2. Remove instrument cover. 3. The reference scrubber is a blue colored canister located at the rear of the me...

Page 270 - TECHNICAL ASSISTANCE

General Troubleshooting & Repair of the M400E Analyzer M400E Ozone Analyzer Operator’s Manual 258 04315 Rev. C1 13.10.4. METAL WOOL SCRUBBER OPTION Contact T-API for instructions on replacing the optional Metal Wool Scrubber. 13.10.5. DISK-ON-CHIP REPLACEMENT PROCEDURE Replacing the Disk-on-Chip...

Page 271 - A PRIMER ON ELECTRO-STATIC DISCHARGE; HOW STATIC CHARGES ARE CREATED; Triboelectric Charging; pellets during shipment can also build; Table 14-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION

M400E Ozone Analyzer Operator’s Manual 347BA Primer on Electro-Static Discharge 14. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne Instruments considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to...

Page 272 - HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE; Semiconductor Reliability News; Table 14-2: Sensitivity of Electronic Devices to Damage by ESD; DAMAGE SUSCEPTIBILITY VOLTAGE; Potentially damaging electro-static discharges can occur:

347BA Primer on Electro-Static Discharge M400E Ozone Analyzer Operator’s Manual 14.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE Damage to components occurs when these static charges come into contact with an electronic device. Current flows as the charge moves along the conductive circuitry of the dev...

Page 273 - COMMON MYTHS ABOUT ESD DAMAGE; I didn’t feel a shock so there was no electro-static discharge; : The human nervous system isn’t able to; I didn’t touch it so there was no electro-static discharge; : Electro Static charges are fields whose lines of; It still works so there was no damage; : Sometimes the damaged caused by electro-static discharge can; Static Charges can’t build up on a conductive surface; : There are two errors in this statement.; BASIC PRINCIPLES OF STATIC CONTROL; Basic anti-ESD Work Station

M400E Ozone Analyzer Operator’s Manual 347BA Primer on Electro-Static Discharge 14.3. COMMON MYTHS ABOUT ESD DAMAGE I didn’t feel a shock so there was no electro-static discharge : The human nervous system isn’t able to feel a static discharge of less than 3500 volts. Most devices are damaged by dis...

Page 274 - Simply touching a grounded piece of metal is insufficient; . While this may temporarily bleed off static

347BA Primer on Electro-Static Discharge M400E Ozone Analyzer Operator’s Manual For technicians that work in the field, special lightweight and portable anti-ESD kits are available from most suppliers of ESD protection gear. These include everything needed to create a temporary anti-ESD work area an...

Page 275 - MAINTENANCE

M400E Ozone Analyzer Operator’s Manual 347BA Primer on Electro-Static Discharge 14.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE 14.4.2.1. Working at the Instrument Rack When working on the analyzer while it is in the instrument rack and plugged into a properly grounded power su...

Page 277 - ESD Hazard; component/assembly directly; In either case wait several seconds.

M400E Ozone Analyzer Operator’s Manual 347BA Primer on Electro-Static Discharge 14.4.2.5. Packing Components for Return to Teledyne Instruments Customer Service Always pack electronic components and assemblies to be sent to Teledyne Instruments Customer Service in anti-ESD bins, tubes or bags. CAUTI...

Page 279 - INDEX; Calibration Gasses

M400E Ozone Analyzer Operator’s Manual Index INDEX 1 100 VAC, 206, 246 115 VAC, 206, 208, 246 2 230 VAC, 206, 246 5 50 Hz, 206, 208 6 60 Hz, 7, 9, 16, 207, 208, 246 A AC Power, 7, 207, 208 100 VAC, 206, 246 AC Power 115 VAC, 206, 208, 246 AC Power 230 VAC, 206, 246 AC Power 50 Hz, 206, 208 AC Power ...

Page 282 - Recorder Offset

Index M400E Ozone Analyzer Operator’s Manual O 3 Scrubber, 28, 37, 62, 193, 221, 257 O3_GEN_HEATER, 241, 245 O3_GEN_LAMP, 94 O3_GEN_LOW1, 94 O3_GEN_LOW2, 94 O3_SCRUB_HEATER, 241 O3_SCRUB_SET, 94 O3GEN, 79 O3REF, 79 Offset, 61, 105, 110, 217, 219, 235 OFFSET, 61, 151, 217, 219, 220, 237 ON/OFF Switch...

Page 287 - APPENDIX A – Software Version-Specific Documentation; APPENDIX A-1: Model 400E Software Menu Trees

Model 400E Instruction Manual APPENDIX A – Software Version-Specific Documentation APPENDIX A – Software Version-Specific Documentation APPENDIX A-1: Model 400E Software Menu Trees APPENDIX A-2: Model 400E Setup Variables Available Via Serial I/O APPENDIX A-3: Model 400E Warnings and Test Measuremen...

Page 288 - Appendix

APPENDI 2 X A – Software Version-Specific Documentation Model 101E Instruction Manual Appendix A USER NOTES:

Page 289 - MSG; Only appears when warning messages are active.; TEST FUNCTIONS; Viewable by user; Figure A-1: Basic Sample Display Menu without Options

Model 400E Instruction Manual APPENDIX A-1: M400E Software Menu Trees, Revision D.4 APPENDIX A-1: M400E Software Menu Trees, Revision D.4 PRIMARY SETUP MENU SAMPLE MSG 1 CLR 1 SETUP <TST TST> CAL TEST 1 SECONDARY SETUP MENU Press to cycle through the active warning messages. Press to clear an ...

Page 290 - Figure A-1: Basic Sample Display Menu with Options

APPENDIX A-1: M400E Software Menu Trees, Revision D.4 Model 400E Instruction Manual Figure A-1: Basic Sample Display Menu with Options A-4 04402 Rev D.4

Page 291 - iDAS

Model 400E Instruction Manual APPENDIX A-1: M400E Software Menu Trees, Revision D.4 SETUP PASS DAS RNGE CLK MORE ACAL 1 CFG <TST TST> MODEL TYPE AND NUMBERPART NUMBERSERIAL NUMBER SOFTWARE REVISIONLIBRARY REVISIONiCHIP SOFTWARE REVISIONCPU TYPE & OS REVISIONDATE FACTORY CONFIGURATION SAVED...

Page 294 - HESSEN PROTOCOL

APPENDIX A-1: M400E Software Menu Trees, Revision D.4 Model 400E Instruction Manual SETUP PASS DAS RNGE CLK MORE ACAL CFG SAMPLE COMM VARS DIAG Go to DIAG Menu Tree HESN 2 INET 1 ID ENTER PASSWORD: 818 ENTER PASSWORD: 818 ENTER PASSWORD: 818 1 Only appears if Ethernet Option is installed. 2 Only app...

Page 303 - NAME MESSAGE

Model 400E Instruction Manual APPENDIX A-3: Warnings and Test Functions, Revision D.4 APPENDIX A-3: Warnings and Test Functions, Revision D.4 Table A-2: M400E Warning Messages, Revision D.4 NAME MESSAGE TEXT DESCRIPTION REAL TIME WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset....

Page 304 - NAME

APPENDIX A-3: Warnings and Test Functions, Revision D.4 Model 400E Instruction Manual Table A-3: M400E Test Functions, Revision D.4 NAME 1 MESSAGE TEXT DESCRIPTION RANGE RANGE=500.0 PPB 2 D/A range in single or auto-range modes. RANGE1 RANGE1=500.0 PPB 2 D/A #1 range in dual range mode. RANGE2 RANGE...

Page 305 - SIGNAL NAME

Model 400E Instruction Manual APPENDIX A-4: M400E Signal I/O Definitions, Revision D.4 APPENDIX A-4: M400E Signal I/O Definitions, Revision D.4 Table A-4: M400E Signal I/O Definitions, Revision D.4 SIGNAL NAME BIT OR CHANNEL NUMBER DESCRIPTION Internal inputs, U7, J108, pins 9–16 = bits 0–7, default...

Page 306 - Front panel I

APPENDIX A-4: M400E Signal I/O Definitions, Revision D.4 Model 400E Instruction Manual SIGNAL NAME BIT OR CHANNEL NUMBER DESCRIPTION ST_DIAG_MODE 0 0 = in diagnostic mode 1 = not in diagnostic mode ST_LOW_SPAN_CAL 1 0 = in low span calibration 1 = not in low span ST_LAMP_ALARM 2 0 = any lamp alarm 1...

Page 307 - Rear board temperature MUX analog inputs

Model 400E Instruction Manual APPENDIX A-4: M400E Signal I/O Definitions, Revision D.4 SIGNAL NAME BIT OR CHANNEL NUMBER DESCRIPTION O3_SCRUB_TEMP 12 O 3 scrubber temperature 13 Spare 14 DAC loopback MUX REF_GND 15 Ground reference Rear board temperature MUX analog inputs BOX_TEMP 0 Internal box tem...

Page 309 - NAME DESCRIPTION

Model 400E Instruction Manual APPENDIX A-5: M400E iDAS Functions, Revision D.4 APPENDIX A-5: M400E iDAS Functions, Revision D.4 Table A-5: M400E DAS Trigger Events, Revision D.4 NAME DESCRIPTION ATIMER Automatic timer expired EXITZR Exit zero calibration mode EXITLS Exit low span calibration mode EX...

Page 311 - COMMAND ADDITIONAL

Model 400E Instruction Manual APPENDIX A-6: Terminal Command Designators, Revision D.4 APPENDIX A-6: Terminal Command Designators, Revision D.4 Table A-7: Terminal Command Designators, Revision D.4 COMMAND ADDITIONAL COMMAND SYNTAX DESCRIPTION ? [ID] Display help screen and commands list LOGON [ID] ...

Page 312 - TERMINAL KEY ASSIGNMENTS

APPENDIX A-6: Terminal Command Designators, Revision D.4 Model 400E Instruction Manual Table A-8: Terminal Key Assignments, Revision D.4 TERMINAL KEY ASSIGNMENTS ESC Abort line CR (ENTER) Execute command Ctrl-C Switch to computer mode COMPUTER MODE KEY ASSIGNMENTS LF (line feed) Execute command Ctrl...

Page 313 - APPENDIX B; APPENDIX B – M400E Spare Parts and Expendables; 4346 – Recommended Spare Parts Stocking Levels, M400E

Model 400E Ozone Analyzer Instruction Manual APPENDIX B APPENDIX B – M400E Spare Parts and Expendables NOTE Use of replacement parts other than those supplied by API may result in non-compliance with European standard EN 61010-1. • 05363 – Spare Parts List, M400E • 04346 – Recommended Spare Parts St...

Page 315 - M400E Spare Parts List; Part Number

M400E Spare Parts List Part Number Description 000941000 ORIFICE, 13 MIL (SAMPLE FLOW & OZONE GENERATOR)001760400 ASSY, FLOW CONTROL, 800CC003290000 ASSY, THERMISTOR005960000 KIT, EXPENDABLES, ACTIVATED CHARCOAL006120100 ASSY, UV LAMP, OZONE GENERATOR006190200 KIT, EXPENDABLES, M400E009690000 KI...

Page 317 - Recommended Spare Parts Stocking Levels

Recommended Spare Parts Stocking Levels Model 400E Part Number Description 1 2-5 6-10 11-20 21-30 UNITS 022710000 ABSORPTION TUBE, QUARTZ, M400A/E (KB) 1 2 4 4 024190000 ASSY, HTR/THERM, OPTICAL BENCH, 03 1 1 2 3 045230100 PCA, RELAY CARD, E SERIES 1 1 2 2 040010000 ASSY, FAN REAR PANEL, E SERIES 1 ...

Page 318 - M400E Spare Parts Kit

M400E Spare Parts Kit Part Number Description Quantity 000941000 ORIFICE, 13 MIL (SAMPLE FLOW) 1 040010000 ASSY, FAN, REAR PANEL, E SERIES 1 041440000 PCA, DC HEATER/TEMP SENSOR, OPTICAL BENCH 1 04382 Rev A 3/15/06

Page 319 - M400E Expendables Kit

M400E Expendables Kit Part Number Description Quantity 009690100 KIT, TFE FILTER ELEMENTS, 47MM, 5UM (30) 1 FL0000001 FILTER, SS 2 HW0000020 SPRING 2 NOTE01-23 SERVICE NOTE, HOW TO REBUILD THE KNF PUMP 1 OR0000001 ORING, SAMPLE FLOW 4 PU0000022 REBUILD KIT, FOR PU20 & 04084 1 0061902 Rev B 3/3/0...

Page 320 - M400E IZS Expendables Kit; ASSY, REPLACEMENT CHARCOAL FILTER

M400E IZS Expendables Kit Part Number Description Quantity FL0000001 FILTER, SS 2 040660000 ASSY, REPLACEMENT CHARCOAL FILTER 1 04473 Rev A 3/15/06

Page 321 - Questionnaire; TELEDYNE; INSTRUMENTS; PLEASE COMPLETE THE FOLLOWING TABLE:; PARAMETER; Cap the SAMPLE flow inlet and record the flow rate and pressure:

Model M400E Manual Warranty/Repair Questionnaire TELEDYNE INSTRUMENTS Appendix C Model 400E Advanced Pollution Instrumentation A Teledyne Technologies Company TELEDYNE INSTRUMENTS CUSTOMER SERVICE EMAIL: [email protected] CUSTOMER:_______________________________ PHONE: _______________...

Page 323 - Appendix D; APPENDIX D – ELECTRONIC SCHEMATICS; Document Title

Model 400E Ozone Analyzer Instruction Manual Appendix D APPENDIX D – ELECTRONIC SCHEMATICS Document # Document Title 04396 Interconnect Diagram, M400E 04406 Interconnect List, M400E 05703 PCA, 05702, Motherboard, E-Series Gen 4 03632 PCA 03631, 0-20mA Driver 04259 PCA 04258, Keyboard & Display D...