Teledyne 360E - Manual

Teledyne 360E

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Table of Contents:

  • Page 2 – THIS PAGE IS INTENTIONALLY LEFT BLANK
  • Page 3 – Model 360E Instruction Manual; SAFETY MESSAGES; CAUTION: Hot Surface Warning; CAUTION
  • Page 5 – TABLE OF CONTENTS; iii
  • Page 6 – MORE; iv
  • Page 8 – vi
  • Page 9 – vii
  • Page 10 – LIST OF APPENDICES; APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION; LIST OF FIGURES; Figure 5-3: M360E – Internal Pneumatics with O; viii
  • Page 11 – LIST OF TABLES; ix
  • Page 12 – User Notes
  • Page 13 – SPECIFICATIONS AND WARRANTY
  • Page 14 – OPERATION INSTRUCTIONS; Because CO; INSTRUMENT MAINTENANCE
  • Page 15 – SPECIFICATIONS, APPROVALS AND WARRANTY; Table 2-1: Model 360E Basic Unit Specifications
  • Page 16 – Emissions Compliance; Safety Compliance; The Teledyne Instruments Model 360E Gas Filter Correlation CO; COVERAGE
  • Page 17 – Terms and Conditions
  • Page 19 – shipper first, then Teledyne Instruments.; shape and properly seated.
  • Page 20 – VENTILATION CLEARANCE; rack, be sure to leave sufficient ventilation clearance.; AREA; Back of the instrument; Sides of the instrument; Above and below the instrument; manual for more information.
  • Page 21 – SAMPLE A
  • Page 25 – ANALOG; Table 3-1: M360E Analog Output Pin Outs; PIN
  • Page 26 – NOTE
  • Page 27 – Table 3-3: M360E Control Input Pin Outs; STATUS
  • Page 29 – Table 3-4: Model 360E Rear Panel Pneumatic Connections; or IZS options installed.
  • Page 30 – measured at near full scale of the desired measurement range.
  • Page 32 – SAMPLE GAS; Zero Gas; MODEL; Indicating
  • Page 34 – To adjust the internal purge air pressure of the M360E:
  • Page 35 – The analyzer should automatically switch to; SAMPLE; mode after completing the boot-up sequence and start
  • Page 36 – Name Color Behavior; To view and clear warning messages, press:
  • Page 39 – Set the Analog Output Range of the M360E
  • Page 42 – Sensor Calibration Procedure; Calibration Setup; Sensor Calibration Set Up; Calibration Method; STEP 1 – SET O
  • Page 43 – STEP 2 – ACTIVATE O
  • Page 44 – STEP 4 – O
  • Page 47 – FREQUENTLY ASKED QUESTIONS; ENTR
  • Page 51 – OPTIONAL HARDWARE AND SOFTWARE; OPTION NUMBER; Rack mount brackets with 26 in. chassis slides.; Current Loop Option; Figure 5-1: Current Loop Option Installed on the Motherboard
  • Page 52 – Converting Current Loop Analog Outputs to Standard Voltage; year’s supply of replacement of 47mm dia. particulate filters
  • Page 53 – MODE VALVE; The minimum span gas flow rate required for this option is 800 cm; DIAG
  • Page 54 – Scrubber
  • Page 55 – Mode Valve
  • Page 56 – Multidrop
  • Page 57 – Figure 5-6: M360E Rear Panel with Ethernet Installed
  • Page 59 – O2 TEMP; Sensor
  • Page 60 – OPTION
  • Page 63 – OPERATING INSTRUCTIONS; NOTES; Mode Field; CAL SETUP
  • Page 64 – described separately in Chapter 7.; keys repeatedly in either direction.
  • Page 65 – UNITS; MV; To view the TEST Functions press the following Key sequence:
  • Page 69 – SETUP; The areas access under the Setup mode are:; Table 6-4: Primary Setup Mode Features and Functions
  • Page 70 – CFG: Viewing the Analyzer’s Configuration; CFG; DAS RNGE PASS CLK MORE EXIT; NEXT; ACAL: Automatic Calibration; A menu tree showing the; ACAL; menu’s entire structure can be found in Appendix A-1 of this manual.; ACAL; information related to calibrating the M360E analyzer.
  • Page 71 – Table 6-6: Front Panel LED Status Indicators for iDAS; LED STATE
  • Page 72 – Table 6-7: iDAS Data Channel Properties
  • Page 73 – Note; FUNCTION EFFECT
  • Page 75 – LIST OF CHANNELS; Figure 6-4: Default iDAS Channels Setup
  • Page 78 – translates to the following configuration:
  • Page 79 – DATA ACQUISITION
  • Page 80 – Press; menu
  • Page 85 – Starting Date; is in the past, the iDAS ignores this setting.
  • Page 87 – Figure 6-5: APICOM user interface for configuring the iDAS.
  • Page 89 – RNGE: Analog Output Reporting Range; ANALOG OUT; HIGH range when DUAL; Figure 6-7: Analog Output Connector Pin Out
  • Page 90 – SNGL; To select the Analog Output Range Type press:
  • Page 91 – range mode and to set the upper limit of the range, press:
  • Page 94 – PPB; mols; PPM; To change the concentration units:; Select the preferred; accepts; returns
  • Page 95 – SPAN; value entered
  • Page 96 – PASS: Password Feature; PASS; menu item, the system will prompt the user; PASSWORD; No password
  • Page 98 – To edit the instrument’s ID code, press:
  • Page 100 – TXD
  • Page 102 – GND
  • Page 103 – Table 6-10: COMM Port Communication modes
  • Page 104 – HESSEN PROTOCOL; mode is enabled:
  • Page 105 – INET; LED FUNCTION; ON when connection to the LAN is valid.
  • Page 109 – INSTRUMENT IP; and; SUBNET MASK; addresses by pressing:; Internet Configuration Keypad Functions
  • Page 110 – Teledyne Instruments Model 360E analyzers is; Table 6-13: Internet Configuration Keypad Functions; KEY FUNCTION
  • Page 111 – Cable to; One Teledyne Instruments option 62 installed.
  • Page 112 – Analyzer; Make Sure; Analyzer Interconnect Diagram
  • Page 114 – COMM; menu. This test sends a string of
  • Page 115 – DESCRIPTION; and 20 minutes; Selects which gas measurement is displayed when the; STABIL; test function is selected.; response when performing a zero point calibration; option is only available in analyzers with o
  • Page 117 – A series of diagnostic tools is grouped together under the; menu. As these parameters; DIAGNOSTIC FUNCTION AND MEANING
  • Page 118 – functions press the following keys:
  • Page 119 – To begin the Analog Output Step Test press:
  • Page 120 – Sub Menu; TEST OUTPUT; Table 6-17: Analog Output Voltage Ranges; RANGE; The default offset for all ranges is 0 VDC.
  • Page 121 – Table 6-18: Analog Output Current Loop Range; Table 6-19: Analog Output Pin Assignments
  • Page 124 – Table 6-20: Voltage Tolerances for Analog Output Calibration; Full Scale
  • Page 125 – Figure 6-15: Setup for Calibrating Analog Voltage Outputs
  • Page 126 – Figure 6-16: Setup for Calibrating Current Outputs
  • Page 127 – procedure above but adjust the output to the following values:; Table 6-21: Current Loop Output Calibration with Resistor; Full scale
  • Page 129 – CO; , generated by circuitry on; display. When the test is running, the concentration
  • Page 130 – concentration. Performing this calibration returns; and on for; that are automatically added to the CPU’s
  • Page 131 – To cause the analyzer to measure and record a value for; PRES
  • Page 133 – Table 6-22: Test Parameters Available for Analog Output A4; Test Channel is turned off
  • Page 134 – Concentration Alarm Default Settings; ALARM STATUS; ppm
  • Page 135 – 2 3 4 5 6 7 8 D
  • Page 136 – Table 6-24: Status Output Pin Assignments
  • Page 137 – Table 6-25: Control Input Pin Assignments; A B C D E F U
  • Page 138 – Computer mode; COMMAND Function; Erases one character to the left of the cursor location.; ESC; Erases the entire command line.
  • Page 139 – COMMAND COMMAND; are all valid integers.
  • Page 141 – MODEM ENABLE; To change this setting press:
  • Page 142 – SECURITY MODE
  • Page 143 – Figure 6-19: APICOM Remote Control Program Interface; DOCUMENT TITLE; YES; DAS Manual; Detailed description of the iDAS.
  • Page 144 – Table 6-29: RS-232 Communication Parameters for Hessen Protocol; Parameter Standard Hessen
  • Page 146 – TYPE selection affects both Ports.; To Select a Hessen response mode, press:; . As such it’s default gas ID has already
  • Page 147 – Table 6-31: Default Hessen Status Bit Assignments
  • Page 149 – CALIBRATION PROCEDURES
  • Page 150 – Calibrated
  • Page 151 – Set the expected CO
  • Page 152 – If the; ZERO
  • Page 153 – STEP ONE; Connect the sources of Zero Air and Span Gas as shown below.
  • Page 157 – CALZ
  • Page 159 – keys the user is prompted for the range that is to be
  • Page 160 – Table 7-2: AutoCal ATTRIBUTE Setup Parameters
  • Page 163 – AutoCal with Auto or Dual Reporting Ranges Modes Selected; Final Test and Checkout Sheet; Table 7-3: Calibration Data Quality Evaluation; Final Test and Validation Data
  • Page 164 – CALDAT; as well as all calibration check
  • Page 165 – EPA PROTOCOL CALIBRATION; or published calibration
  • Page 170 – Predicting Failures Using the Test Functions; Table 9-3: Predictive uses for Test Functions; See MR Ratio - Zero Cal Decreasing above
  • Page 171 – Figure 9-1: Sample Particulate Filter Assembly
  • Page 173 – See Figure 3-2 for sample port location.
  • Page 175 – THEORY OF OPERATION; ) in a sample gas drawn through the instrument. It requires; Lc; is the intensity of the light if there was no absorption.
  • Page 176 – IR; The other is filled with a combination of N
  • Page 177 – IR unaffected by N; Figure 10-3: Measurement Fundamentals with GFC Wheel
  • Page 178 – is reduced; is Shifted
  • Page 179 – Interference Rejection
  • Page 180 – with the sample gas.; SAMP; Figure 10-7: Internal Pneumatic Flow – Basic Configuration
  • Page 181 – Figure 10-8: Flow Control Assembly & Critical Flow Orifice
  • Page 182 – PURGE AIR
  • Page 183 – CO2 MEAS; Via an optional Ethernet communications card:
  • Page 184 – MOTHER; ns; Optical; RELAY; SYNC; Figure 10-9: 360E Electronic Block Diagram
  • Page 185 – Flash Chip; C. A cartridge heater implanted
  • Page 186 – IR Detection Ring; Segment Sensor
  • Page 187 – Schmidt Triggers; then used by the CPU to calculate the CO
  • Page 189 – Detector
  • Page 190 – PHT DRIVE; Heater Control
  • Page 191 – Zero/Span Valve Options; LED; STATUS LED’s; RELAY PCA
  • Page 192 – Watch Dog Circuitry
  • Page 194 – C Data Bus; An I
  • Page 196 – Mother
  • Page 197 – NAME COLOR STATE
  • Page 198 – FRONT PANEL; Keypad; Key Press; Display Data; x 40 CHAR. VACUUM; Display; C Interface; Figure 10-18: Keyboard and Display Interface Block Diagram; This circuit flips the state of one of the inputs to the I
  • Page 199 – C INTERFACE CHIP; This IC performs several functions:; DISPLAY DATA DECODER; While the CPU’s I
  • Page 200 – Analyzer Operations; Sensor input Data; Measurement; Linearization Table; signals, after they are digitized by the
  • Page 203 – any; WARNING MESSAGES; and take corrective action as required.; from the factory values and take correction action as required.
  • Page 204 – on the; SAMPLE BENCH TEMP WARNING CO2 = XXX.0; To view or clear the various warning messages press:; Figure 11-1: Viewing and Clearing Warning Messages
  • Page 205 – CONC ALRM1
  • Page 209 – Mother Board; CPU Status LED
  • Page 210 – D1 – M/R Sensor Status; I2C buss Health
  • Page 211 – Table 11-5: Relay Board Status LED Failure Indications; SIGNAL I/O PARAMETER
  • Page 212 – Figure 11-7: M360E – Basic Internal Gas Flow
  • Page 214 – Figure 11.9: M360E – Internal Pneumatics with O
  • Page 218 – Box Temperature
  • Page 221 – Table 11-6: DC Power Test Point and Wiring Color Codes; NAME
  • Page 222 – Table 11-7: DC Power Supply Acceptable Levels; C Bus
  • Page 223 – Table 11-8: Relay Board Control Devices; FUNCTION
  • Page 224 – Table 11-9: Opto Pickup Board Nominal Output Frequencies; NOMINAL MEASURED FREQUENCY; If the D1 and D2 on the sync demodulator board are not flashing then:
  • Page 230 – Figure 11-10: Critical Flow Restrictor Assembly Disassembly
  • Page 231 – Figure 11-11: Opening the GFC Wheel Housing
  • Page 233 – A PRIMER ON ELECTRO-STATIC DISCHARGE; pellets during shipment can also build hefty; Table 12-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION; Walking across nylon carpet
  • Page 234 – Table 12-2: Sensitivity of Electronic Devices to Damage by ESD; DAMAGE SUSCEPTIBILITY VOLTAGE; DAMAGE BEGINS; Potentially damaging electro-static discharges can occur:
  • Page 235 – I didn’t feel a shock so there was no electro-static discharge; : The human nervous system isn’t able; I didn’t touch it so there was no electro-static discharge; : Electro-static charges are fields whose lines; It still works so there was no damage; : Sometimes the damaged caused by electro-static discharge can; Static Charges can’t build up on a conductive surface; : There are two errors in this statement.; Basic Principles of Static Control
  • Page 236 – Simply touching a grounded piece of metal is insufficient; . While this may temporarily bleed off static
  • Page 239 – WARNING; DO NOT; In either case wait several seconds.
  • Page 241 – APPENDIX A - Version Specific Software Documentation; APPENDIX A-1: Model 360E Software Menu Trees
  • Page 243 – AU; RAN; e or
  • Page 244 – Go To
  • Page 245 – Setup Menu
  • Page 246 – AC; Setup Men
  • Page 248 – ACA; RE
  • Page 249 – OFF
  • Page 250 – Medium Access Level Setup Variables (929 password)
  • Page 264 – TEST FUNCTION
  • Page 265 – SIGNAL NAME
  • Page 270 – COMMAND
  • Page 271 – TERMINAL KEY ASSIGNMENTS
  • Page 273 – APPENDIX B - M360E Spare Parts List; 4411 - M360E Recommended Spare Parts Stocking Levels
  • Page 275 – M360E Spare Parts List; Part Number
  • Page 277 – Recommended Spare Parts Stocking Levels; Recommended Spare Parts Stocking Level: Standard
  • Page 279 – Instruction Manual; Questionnaire; TELEDYNE; INSTRUMENTS; Please complete the following table:
  • Page 280 – TELEDYNE API CUSTOMER SERVICE; mS; OTHER INFORMATION
  • Page 281 – APPENDIX D - ELECTRONIC SCHEMATICS; Table D-1: List of Included Electronic Schematics; PCA, 03296, IR Photodetector Preamp and Sync Demodulator
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INSTRUCTION MANUAL

MODEL 360E

CARBON DIOXIDE ANALYZER

© TELEDYNE INSTRUMENTS

ADVANCED POLLUTION INSTRUMENTATION DIVISION

9480 CARROLL PARK DRIVE

SAN DIEGO, CA 92121-5201

USA

Toll-free Phone:

800-324-5190

Phone:

858-657-9800

Fax:

858-657-9816

Email:

[email protected]

Website:

http://www.teledyne-api.com/

04584 REV. C8

Copyright 2008 Teledyne Advanced Pollution

DCN 5341

Instrumentation

06 March 2009

PRINT DATE: 06 March 2009

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Summary

Page 2 - THIS PAGE IS INTENTIONALLY LEFT BLANK
Page 3 - Model 360E Instruction Manual; SAFETY MESSAGES; CAUTION: Hot Surface Warning; CAUTION

Model 360E Instruction Manual M360E Documentation SAFETY MESSAGES Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or othe...

Page 5 - TABLE OF CONTENTS; iii

Model 360E Instruction Manual M360E Documentation TABLE OF CONTENTS 1. M360E DOCUMENTATION ..................................................................................................................................................... 1 1.1. Using This Manual .....................................

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