Teledyne 360E - Manuals - manualsarea.com

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Page 3 - Model 360E Instruction Manual; SAFETY MESSAGES; CAUTION: Hot Surface Warning; CAUTION

Model 360E Instruction Manual M360E Documentation SAFETY MESSAGES Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or othe...

Page 5 - TABLE OF CONTENTS; iii

Model 360E Instruction Manual M360E Documentation TABLE OF CONTENTS 1. M360E DOCUMENTATION ..................................................................................................................................................... 1 1.1. Using This Manual .....................................

Page 6 - MORE; iv

M360E Documentation Model 360E Instruction Manual 6. OPERATING INSTRUCTIONS .............................................................................................................................................. 51 6.1. Overview of Operating modes ................................................

Page 8 - vi

M360E Documentation Model 360E Instruction Manual 10.2.1. Sample Gas Flow ............................................................................................................................................... 168 10.2.2. Flow Rate Control .......................................................

Page 9 - vii

Model 360E Instruction Manual M360E Documentation 11.2.3. Poor or Stopped Flow of Purge Gas ................................................................................................................... 204 11.3. Calibration Problems ................................................................

Page 10 - LIST OF APPENDICES; APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION; LIST OF FIGURES; Figure 5-3: M360E – Internal Pneumatics with O; viii

M360E Documentation Model 360E Instruction Manual LIST OF APPENDICES APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION APPENDIX A-1: M360E Software Menu Trees, Revision G.4 APPENDIX A-2: Setup Variables For Serial I/O, Revision G.4 APPENDIX A-3: Warnings and Test Functions, Revision G.4 APPENDIX ...

Page 11 - LIST OF TABLES; ix

Model 360E Instruction Manual M360E Documentation Figure 6-19: APICOM Remote Control Program Interface .................................................................................. 131 Figure 7-1: Pneumatic Connections–Basic Configuration–Using Bottled Span Gas ....................................

Page 12 - User Notes

M360E Documentation Model 360E Instruction Manual x 05232 Rev B3 Table 6-3: List of Warning Messages .................................................................................................................. 55 Table 6-4: Primary Setup Mode Features and Functions................................

Page 13 - SPECIFICATIONS AND WARRANTY

Model 360E Instruction Manual M360E Documentation 1. M360E DOCUMENTATION Thank you for purchasing the Model 300E Gas Filter Correlation Carbon monoxide Analyzer! The documentation (part number 04584) for this instrument is available in several different formats:  Printed format, or;  Electronic fo...

Page 14 - OPERATION INSTRUCTIONS; Because CO; INSTRUMENT MAINTENANCE

M360E Documentation Model 360E Instruction Manual 2 05232 Rev B3 5.0 OPTIONAL HARDWARE & SOFTWARE A description of optional equipment to add functionality to your analyzer. 6.0 OPERATION INSTRUCTIONS This section includes step-by-step instructions for operating the analyzer and using its various...

Page 15 - SPECIFICATIONS, APPROVALS AND WARRANTY; Table 2-1: Model 360E Basic Unit Specifications

Model 360E Instruction Manual Specifications, Approvals and Warranty 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. Specifications Table 2-1: Model 360E Basic Unit Specifications Min/Max Range (Physical Analog Output) In 1ppb increments from 50ppb to 2 000ppm, dual ranges or auto ranging Measurement...

Page 16 - Emissions Compliance; Safety Compliance; The Teledyne Instruments Model 360E Gas Filter Correlation CO; COVERAGE

Specifications, Approvals and Warranty Model 360E Instruction Manual 2.2. CE Mark Compliance Emissions Compliance The Teledyne Instruments Model 360E Gas Filter Correlation CO 2 Analyzer was tested and found to be fully compliant with: EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B section 1...

Page 17 - Terms and Conditions

Model 360E Instruction Manual Specifications, Approvals and Warranty 05232 Rev B3 5 THE WARRANTIES SET FORTH IN THIS SECTION AND THE REMEDIES THEREFORE ARE EXCLUSIVE AND IN LIEU OF ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY, WHETHER EXPRESS...

Page 19 - shipper first, then Teledyne Instruments.; shape and properly seated.

Model 360E Instruction Manual Getting Started 3. GETTING STARTED 3.1. Unpacking and Initial Set Up CAUTION To avoid personal injury, always use two persons to lift and carry the Model 360E. 1. Verify that there is no apparent external shipping damage. If damage has occurred, please advise the shippe...

Page 20 - VENTILATION CLEARANCE; rack, be sure to leave sufficient ventilation clearance.; AREA; Back of the instrument; Sides of the instrument; Above and below the instrument; manual for more information.

Getting Started Model 360E Instruction Manual 5. Check the connectors of the various internal wiring harnesses and pneumatic hoses to make sure they are firmly and properly seated. 6. Verify that all of the optional hardware ordered with the unit has been installed. These are listed on the paperwork...

Page 21 - SAMPLE A

Model 360E Instruction Manual Getting Started 3.1.1. M360 Layout Figure 3-1 shows the front panel layout of the analyzer. Figure 3-2 shows the rear panel configuration with optional zero-air scrubber mounted to it and two optional fittings for the IZS option. Figure 3-3 shows a top-down view of the ...

Page 25 - ANALOG; Table 3-1: M360E Analog Output Pin Outs; PIN

Model 360E Instruction Manual Getting Started 3.1.2.2. Output Connections The M360E is equipped with several analog output channels accessible through a connector on the back panel of the instrument. The standard configuration for these outputs is mVDC. An optional current loop output is available f...

Page 26 - NOTE

Getting Started Model 360E Instruction Manual 3.1.2.3. Connecting the Status Outputs If you wish utilize the analyzer’s status outputs to interface with a device that accepts logic-level digital inputs, such as programmable logic controllers (PLC’s) they are accessed via a 12-pin connector on the an...

Page 27 - Table 3-3: M360E Control Input Pin Outs; STATUS

Model 360E Instruction Manual Getting Started 3.1.2.4. Connecting the Control Inputs If you wish to use the analyzer to remotely activate the zero and span calibration modes, several digital control inputs are provided through a 10-pin connector labeled CONTROL IN on the analyzer’s rear panel. There...

Page 29 - Table 3-4: Model 360E Rear Panel Pneumatic Connections; or IZS options installed.

Model 360E Instruction Manual Getting Started Table 3-4: Model 360E Rear Panel Pneumatic Connections REAR PANEL LABEL FUNCTION SAMPLE Connect a gas line from the source of sample gas here. Calibration gasses are also inlet here on units without zero/span/shutoff valve or IZS options installed. EXHAU...

Page 30 - measured at near full scale of the desired measurement range.

Getting Started Model 360E Instruction Manual VENT Figure 3-7: Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator 1. Attach a sample inlet line to the sample inlet port. The SAMPLE input line should not be more than 2 meters long. NOTE Ideally, the pressure of the sample gas sho...

Page 32 - SAMPLE GAS; Zero Gas; MODEL; Indicating

Getting Started Model 360E Instruction Manual 3.1.3.2. Connections with Internal Valve Options Installed Figures 3-8 through 3-11 show the proper pneumatic connections for M360E’s with various optional internal valve sets installed. VENT Figure 3-8: Pneumatic Connections–M360E with Zero/Span/Shutoff...

Page 34 - To adjust the internal purge air pressure of the M360E:

Getting Started Model 360E Instruction Manual 3.1.3.3. Pneumatic Connections to M360E in Multipoint Calibration Applications Some applications may require multipoint calibration checks where span gas of several different concentrations is needed. We recommend using high-concentration, certified, cal...

Page 35 - The analyzer should automatically switch to; SAMPLE; mode after completing the boot-up sequence and start

Model 360E Instruction Manual Getting Started 3.2. Initial Operation If you are unfamiliar with the M360E theory of operation, we recommend that you read Chapter 10. For information on navigating the analyzer’s software menus, see the menu trees described in Appendix A.1. NOTE The analyzer’s cover m...

Page 36 - Name Color Behavior; To view and clear warning messages, press:

Getting Started Model 360E Instruction Manual 3.2.2. Warm Up The M360E requires about 30 minutes warm-up time before reliable CO 2 measurements can be taken. During that time, various portions of the instrument’s front panel will behave as follows. See Figure 3-1 for locations. Table 3-5: Front Pane...

Page 39 - Set the Analog Output Range of the M360E

Model 360E Instruction Manual Getting Started 3.3. Initial Calibration Procedure The next task is to calibrate the analyzer. To perform the following calibration you must have sources for zero air and span gas available for input into the sample port on the back of the analyzer. See Section 3.1.3 fo...

Page 42 - Sensor Calibration Procedure; Calibration Setup; Sensor Calibration Set Up; Calibration Method; STEP 1 – SET O

Getting Started Model 360E Instruction Manual 3.3.1. Initial O 2 Sensor Calibration Procedure If your instrument has an O 2 sensor option installed that should be calibrated as well. 3.3.1.1. O 2 Calibration Setup The pneumatic connections for calibrating are as follows: Figure 3-13: O 2 Sensor Cali...

Page 43 - STEP 2 – ACTIVATE O

Model 360E Instruction Manual Getting Started STEP 2 – ACTIVATE O 2 SENSOR STABILITY FUNCTION To change the stability test function from NO x concentration to the O 2 sensor output, press: SETUP X.X STABIL_GAS:O2 CO CO2 O2 ENTR EXIT Press EXIT 3 times to return to SAMPLE menu SAMPLE RANGE = 500.000 ...

Page 44 - STEP 4 – O

Getting Started Model 360E Instruction Manual STEP 4 – O 2 Zero/Span Calibration: To perform the zero/span calibration procedure: 32 05232 Rev B3

Page 47 - FREQUENTLY ASKED QUESTIONS; ENTR

Model 360E Instruction Manual Frequently Asked Questions 4. FREQUENTLY ASKED QUESTIONS 4.1. FAQ’s The following is a list from the Teledyne Instruments’ Customer Service Department of the most commonly asked questions relating to the Model CO 2 Analyzer. Q: How do I get the instrument to zero / Why ...

Page 51 - OPTIONAL HARDWARE AND SOFTWARE; OPTION NUMBER; Rack mount brackets with 26 in. chassis slides.; Current Loop Option; Figure 5-1: Current Loop Option Installed on the Motherboard

Model 360E Instruction Manual Optional Hardware and Software 5. OPTIONAL HARDWARE AND SOFTWARE This includes a brief description of the hardware and software options available for the Model 360E Gas Filter Correlation Carbon Dioxide Analyzer. For assistance with ordering these options please contact...

Page 52 - Converting Current Loop Analog Outputs to Standard Voltage; year’s supply of replacement of 47mm dia. particulate filters

Optional Hardware and Software Model 360E Instruction Manual 5.2.1. Converting Current Loop Analog Outputs to Standard Voltage Outputs. NOTE Servicing or handling of circuit components requires electrostatic discharge protection, i.e. ESD grounding straps, mats and containers. Failure to use ESD pro...

Page 53 - MODE VALVE; The minimum span gas flow rate required for this option is 800 cm; DIAG

Model 360E Instruction Manual Optional Hardware and Software 5.4. Calibration Valves Options There are four available options involving Zero/Span/Shutoff valves. From an operational and software standpoint, all of the options are the same, only the source of the span and zero gases are different. 5....

Page 54 - Scrubber

Optional Hardware and Software Model 360E Instruction Manual GFC Wh ee l Hous ing SAMPLE CHAMBER GFC M o tor He at Sy nc Purg e Gas F low C o nt ro l Ext e rn al CO2 Sc rub ber (O pt ion 51 on ly ) Figure 5-2: Internal Pneumatic Flow – Zero/Span/Shutoff Valves OPT 50 & 51 5.4.2. Zero/Span/Shutof...

Page 55 - Mode Valve

Model 360E Instruction Manual Optional Hardware and Software Table 5-2: Zero/Span Valve Operating States for Options 52 & 53 Mode Valve Condition Sample/Cal Open to SAMPLE inlet SAMPLE (Normal State) Zero/Span Open to IZS inlet Sample/Cal Open to ZERO/SPAN valve ZERO CAL Zero/Span Open to IZS in...

Page 56 - Multidrop

Optional Hardware and Software Model 360E Instruction Manual 5.4.4. Zero/Span Valve with External CO 2 Scrubber (Option 53) Option 53 is operationally and pneumatically identical to Option 52 above (See Section5.4.3), except that the zero air is generated by an externally mounted zero air scrubber f...

Page 57 - Figure 5-6: M360E Rear Panel with Ethernet Installed

Model 360E Instruction Manual Optional Hardware and Software 5.5.3. Ethernet (Option 63) When installed, this option is electronically connected to the instrument’s COM2 serial port making that port no longer available for RS-232/RS-485 communications through the COM2 connector on the rear panel. Th...

Page 59 - O2 TEMP; Sensor

Model 360E Instruction Manual Optional Hardware and Software The O 2 concentration range is 0-100% (user selectable) with 0.1% precision and accuracy and is available to be output via the instrument’s analog output channel A3 (See Section 6.13.4). The temperature of the O 2 sensor is maintained at a...

Page 60 - OPTION

Optional Hardware and Software Model 360E Instruction Manual 5.7. Additional Manuals 5.7.1. Printed Manuals (Option 70) Additional printed copies of this manual are available from Teledyne Instruments 5.7.2. Manual on CD (Part number 045840200) This operator’s manual is also available on CD. The ele...

Page 63 - OPERATING INSTRUCTIONS; NOTES; Mode Field; CAL SETUP

Model 360E Instruction Manual Operating Instructions 6. OPERATING INSTRUCTIONS To assist in navigating the analyzer’s software, a series of menu trees can be found in Appendix A-1 of this manual. NOTES The flow charts appearing in this contain typical representations of the analyzer’s display during...

Page 64 - described separately in Chapter 7.; keys repeatedly in either direction.

Operating Instructions Model 360E Instruction Manual Table 6-1: Analyzer Operating modes MODE MEANING DIAG One of the analyzer’s diagnostic modes is being utilized (See Section 6.13). M-P CAL This is the basic, multi-point calibration mode of the instrument and is activated by pressing the CAL key. ...

Page 65 - UNITS; MV; To view the TEST Functions press the following Key sequence:

Model 360E Instruction Manual Operating Instructions Table 6-2: Test Functions Defined PARAMETER DISPLAY TITLE UNITS MEANING Range RANGE RANGE1 1 RANGE2 1 PPB, PPM, UGM, MGM The full scale limit at which the reporting range of the analyzer is currently set. THIS IS NOT the Physical Range of the inst...

Page 69 - SETUP; The areas access under the Setup mode are:; Table 6-4: Primary Setup Mode Features and Functions

Model 360E Instruction Manual Operating Instructions 6.4. SETUP MODE The SETUP mode contains a variety of choices that are used to configure the analyzer’s hardware and software features, perform diagnostic procedures, gather information on the instruments performance and configure or access data fr...

Page 70 - CFG: Viewing the Analyzer’s Configuration; CFG; DAS RNGE PASS CLK MORE EXIT; NEXT; ACAL: Automatic Calibration; A menu tree showing the; ACAL; menu’s entire structure can be found in Appendix A-1 of this manual.; ACAL; information related to calibrating the M360E analyzer.

Operating Instructions Model 360E Instruction Manual 6.5. SETUP  CFG: Viewing the Analyzer’s Configuration Information Pressing the CFG key displays the instrument configuration information. This display lists the analyzer model, serial number, firmware revision, software library revision, CPU type...

Page 71 - Table 6-6: Front Panel LED Status Indicators for iDAS; LED STATE

Model 360E Instruction Manual Operating Instructions 6.7. SETUP  DAS: Using the Data Acquisition System (iDAS) The M360E analyzer contains a flexible and powerful, internal data acquisition system (iDAS) that enables the analyzer to store concentration and calibration data as well as a host of diag...

Page 72 - Table 6-7: iDAS Data Channel Properties

Operating Instructions Model 360E Instruction Manual 6.7.1.1. iDAS Channels The key to the flexibility of the iDAS is its ability to store a large number of combinations of triggering events and data parameters in the form of data channels. Users may create up to 20 data channels and each channel ca...

Page 73 - Note; FUNCTION EFFECT

Model 360E Instruction Manual Operating Instructions 6.7.1.2. iDAS Parameters Data parameters are types of data that may be measured and stored by the iDAS. For each Teledyne Instruments analyzer model, the list of available data parameters is different, fully defined and not customizable. Appendix ...

Page 75 - LIST OF CHANNELS; Figure 6-4: Default iDAS Channels Setup

Model 360E Instruction Manual Operating Instructions Note The CALDAT, STBZRO and STBSPN channels collect data based on events (e.g. a calibration operation) rather than a timed interval. This does not represent any specific length of time since it is dependent on how often calibrations are performed...

Page 78 - translates to the following configuration:

Operating Instructions Model 360E Instruction Manual 6.7.2.2. Editing iDAS Data Channels iDAS configuration is most conveniently done through the APICOM remote control program. The following list of key strokes shows how to edit using the front panel. Main Data Acquisition Menu Edit Data Channel Men...

Page 79 - DATA ACQUISITION

Model 360E Instruction Manual Operating Instructions From the end of the previous key sequence … SETUP X.X NAME:CONC C O N C - - ENTR EXIT ENTR accepts the new string and returns to the previous menu. EXIT ignores the new string and returns to the previous menu. Press each key repeatedly to cycle th...

Page 80 - Press; menu

Operating Instructions Model 360E Instruction Manual 6.7.2.4. Editing iDAS Parameters Data channels can be edited individually from the front panel without affecting other data channels. However, when editing a data channel, such as during adding, deleting or editing parameters, all data for that pa...

Page 85 - Starting Date; is in the past, the iDAS ignores this setting.

Model 360E Instruction Manual Operating Instructions 6.7.2.7. RS-232 Report Function The M360E iDAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user. To enable automatic COM port reporting, follow the...

Page 87 - Figure 6-5: APICOM user interface for configuring the iDAS.

Model 360E Instruction Manual Operating Instructions 6.7.3. Remote iDAS Configuration Editing channels, parameters and triggering events as described in this can be performed via the APICOM remote control program using the graphic interface shown in Figure 6-5. Refer to Section 6.15 for details on r...

Page 89 - RNGE: Analog Output Reporting Range; ANALOG OUT; HIGH range when DUAL; Figure 6-7: Analog Output Connector Pin Out

Model 360E Instruction Manual Operating Instructions 6.8. SETUP  RNGE: Analog Output Reporting Range Configuration The analyzer has three active analog output signals, accessible through a connector on the rear panel. Test Channel ANALOG OUT A1 A2 A3 A4 + - + - + - + - CO 2 concentration outputs HI...

Page 90 - SNGL; To select the Analog Output Range Type press:

Operating Instructions Model 360E Instruction Manual The M360E solves this problem by allowing the user to select a scaled reporting range for the analog outputs that only includes that portion of the physical range relevant to the specific application. Only the reporting range of the analog outputs...

Page 91 - range mode and to set the upper limit of the range, press:

Model 360E Instruction Manual Operating Instructions NOTE Upper span limit setting for the individual range modes are shared. Resetting the span limit in one mode also resets the span limit for the corresponding range in the other modes as follows: SNGL DUAL AUTO Range  Range1  Low Range Range2 ...

Page 94 - PPB; mols; PPM; To change the concentration units:; Select the preferred; accepts; returns

Operating Instructions Model 360E Instruction Manual 6.8.6. Range Units The M360E can display concentrations in parts per billion (10 9 mols per mol, PPB ), parts per million (10 6 mols per mol, PPM ), micrograms per cubic meter (µg/m 3 , UG ), milligrams per cubic meter (mg/m 3 , MG ) or percent (v...

Page 95 - SPAN; value entered

Model 360E Instruction Manual Operating Instructions 6.8.7. Dilution Ratio The dilution ratio is a software option that allows the user to compensate for any dilution of the sample gas before it enters the sample inlet. Using the dilution ratio option is a 4-step process: 1. Select reporting range u...

Page 96 - PASS: Password Feature; PASS; menu item, the system will prompt the user; PASSWORD; No password

Operating Instructions Model 360E Instruction Manual 6.9. SETUP  PASS: Password Feature The M360E provides password protection of the calibration and setup functions to prevent unauthorized adjustments. When the passwords have been enabled in the PASS menu item, the system will prompt the user for ...

Page 98 - To edit the instrument’s ID code, press:

Operating Instructions Model 360E Instruction Manual 6.11. SETUP  MORE  COMM: Using the Analyser’s Communication Ports The M360E is equipped with two serial communication ports located on the rear panel (Figure 3-2). Both ports operate similarly and give the user the ability to communicate with, i...

Page 100 - TXD

Operating Instructions Model 360E Instruction Manual The signals from these two connectors are routed from the motherboard via a wiring harness to two 10-pin connectors on the CPU card, CN3 (COM1) and CN4 (COM2). CN3 & CN4 (Located on CPU card) (As seen from inside analyzer) TXD GND 2 4 6 8 10 1...

Page 102 - GND

Operating Instructions Model 360E Instruction Manual When COM2 is configured for RS-485 operation the port uses the same female DB-9 connector on the back of the instrument as when Com2 is configured for RS-232 operation, however, the pin assignments are different. Female DB-9 (COM2) (As seen from o...

Page 103 - Table 6-10: COMM Port Communication modes

Model 360E Instruction Manual Operating Instructions 6.11.5. COMM Port Communication Modes Each of the analyzer’s serial ports can be configured to operate in a number of different modes, listed in Table 6-10 which can be combined by adding the mode ID numbers. For example, quiet mode, computer mode...

Page 104 - HESSEN PROTOCOL; mode is enabled:

Operating Instructions Model 360E Instruction Manual Press the following keys to select a communication mode for a one of the COMM Ports, such as the following example where HESSEN PROTOCOL mode is enabled: Continue pressing next until … SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT S...

Page 105 - INET; LED FUNCTION; ON when connection to the LAN is valid.

Model 360E Instruction Manual Operating Instructions 6.11.6. Ethernet Card Configuration When equipped with the optional Ethernet interface, the analyzer can be connected to any standard 10BaseT Ethernet network via low-cost network hubs, switches or routers. The interface operates as a standard TCP...

Page 109 - INSTRUMENT IP; and; SUBNET MASK; addresses by pressing:; Internet Configuration Keypad Functions

Model 360E Instruction Manual Operating Instructions STEP 2: Configure the INSTRUMENT IP , GATEWAY IP and SUBNET MASK addresses by pressing: Internet Configuration Keypad Functions KEY FUNCTION [0] Press this key to cycle through the range of numerals and available characters (“ 0 – 9” & “ . ” )...

Page 110 - Teledyne Instruments Model 360E analyzers is; Table 6-13: Internet Configuration Keypad Functions; KEY FUNCTION

Operating Instructions Model 360E Instruction Manual 6.11.6.4. Changing the Analyzer’s HOSTNAME The HOSTNAME is the name by which the analyzer appears on your network. The default name for all Teledyne Instruments Model 360E analyzers is M360E . To change this name (particularly if you have more tha...

Page 111 - Cable to; One Teledyne Instruments option 62 installed.

Model 360E Instruction Manual Operating Instructions 6.11.7. Multidrop RS-232 Set Up The RS-232 multidrop consists of a printed circuit assembly that plugs onto the CN3, CN4, and CN5 connectors of the CPU card (see Figures 6-10 and 6-13) and the cabling to connect it to the analyzer’s motherboard. T...

Page 112 - Analyzer; Make Sure; Analyzer Interconnect Diagram

Operating Instructions Model 360E Instruction Manual 8. If you are adding an analyzer to the end of an already existing chain, don’t forget to remove JP2, pins 21  22 on the multidrop PCA on the analyzer that was previous the last instrument in the chain. 9. Close the instrument. 10. Using straight...

Page 114 - COMM; menu. This test sends a string of

Operating Instructions Model 360E Instruction Manual 6.11.9. COM Port Testing The serial ports can be tested for correct connection and output in the COMM menu. This test sends a string of 256 ‘w’ characters to the selected COM port. While the test is running, the red LED on the rear panel of the an...

Page 115 - DESCRIPTION; and 20 minutes; Selects which gas measurement is displayed when the; STABIL; test function is selected.; response when performing a zero point calibration; option is only available in analyzers with o

Model 360E Instruction Manual Operating Instructions 6.12. SETUP  MORE  VARS: Internal Variables (VARS) The M360E has several-user adjustable software variables, which define certain operational parameters. Usually, these variables are automatically set by the instrument’s firmware, but can be man...

Page 117 - A series of diagnostic tools is grouped together under the; menu. As these parameters; DIAGNOSTIC FUNCTION AND MEANING

Model 360E Instruction Manual Operating Instructions 6.13. SETUP  MORE  DIAG: Using the Diagnostics Functions A series of diagnostic tools is grouped together under the SETUP  MORE  DIAG menu. As these parameters are dependent on firmware revision (see Menu Tree A-6 in Appendix A). The individua...

Page 118 - functions press the following keys:

Operating Instructions Model 360E Instruction Manual 6.13.1. Accessing the Diagnostic Features To access the DIAG functions press the following keys: SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT DIAG SIGNAL I / O NEXT ENTR EXIT ...

Page 119 - To begin the Analog Output Step Test press:

Model 360E Instruction Manual Operating Instructions To enter the signal I/O test mode, press: SAMPLE RANGE = 500.000 PPM CO2 =X.XXX < TST TST > CAL SETUP EXAMPLE SAMPLE ENTER SETUP PASS: 818 8 1 8 ENTR EXIT SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT DIAG SIGNAL I / O PREV NE...

Page 120 - Sub Menu; TEST OUTPUT; Table 6-17: Analog Output Voltage Ranges; RANGE; The default offset for all ranges is 0 VDC.

Operating Instructions Model 360E Instruction Manual 6.13.4. Analog I/O Configuration The analog I/O functions that are available in the M360E are: Table 6-16: DIAG - Analog I/O Functions Sub Menu Function AOUTS CALIBRATED: Shows the status of the analog output calibration (YES/NO) and initiates a c...

Page 121 - Table 6-18: Analog Output Current Loop Range; Table 6-19: Analog Output Pin Assignments

Model 360E Instruction Manual Operating Instructions The following DC current output limits apply to the current loop modules: Table 6-18: Analog Output Current Loop Range RANGE MINIMUM OUTPUT MAXIMUM OUTPUT 0-20 mA 0 mA 20 mA These are the physical limits of the current loop modules, typical applic...

Page 124 - Table 6-20: Voltage Tolerances for Analog Output Calibration; Full Scale

Operating Instructions Model 360E Instruction Manual To select manual output calibration for a particular channel, activate the ANALOG I/O CONFIGURATION MENU (See Section 6.13.1), then press: DIAG AIO CONC_OUT_2 AUTO CAL: ON ON ENTR EXIT Exit to return to the main sample display DIAG ANALOG I / O CO...

Page 125 - Figure 6-15: Setup for Calibrating Analog Voltage Outputs

Model 360E Instruction Manual Operating Instructions V +DC Gnd V OUT + V OUT - V IN + V IN - RecordingDevice ANALYZER See Table 3-1 for pin assignments of Analog Out connector on the rear panel Figure 6-15: Setup for Calibrating Analog Voltage Outputs To make these adjustments, the AOUT auto-calibra...

Page 126 - Figure 6-16: Setup for Calibrating Current Outputs

Operating Instructions Model 360E Instruction Manual 6.13.4.4. Current Loop Output Adjustment A current loop option is available and can be installed as a retrofit for each of the analog outputs of the analyzer (s 5.2). This option converts the DC voltage analog output to a current signal with 0-20 ...

Page 127 - procedure above but adjust the output to the following values:; Table 6-21: Current Loop Output Calibration with Resistor; Full scale

Model 360E Instruction Manual Operating Instructions DIAG AIO CONC_OUT_2 SPAN: 10000 mV U100 UP10 UP DOWN DN10 D100 ENTR EXIT DIAG AIO AUTO CALIBRATING CONC_OUT_2 DIAG AIO AIN CALIBRATED: NO SET> EDIT EXIT DIAG ANALOG I / O CONFIGURATION PREV NEXT ENTR EXIT FROM ANALOG I/O CONFIGURATION MENU DIAG...

Page 129 - CO; , generated by circuitry on; display. When the test is running, the concentration

Model 360E Instruction Manual Operating Instructions 6.13.5. Electric Test The electric test function substitutes simulated signals for CO 2 MEAS and CO 2 REF , generated by circuitry on the sync/demod board, for the output of the IR photo-detector. While in this mode the user can also view the same...

Page 130 - concentration. Performing this calibration returns; and on for; that are automatically added to the CPU’s

Operating Instructions Model 360E Instruction Manual 6.13.6. Dark Calibration Test The dark calibration test interrupts the signal path between the IR photo-detector and the remainder of the sync/demod board circuitry. This allows the instrument to compensate for any voltage levels inherent in the s...

Page 131 - To cause the analyzer to measure and record a value for; PRES

Model 360E Instruction Manual Operating Instructions 6.13.7. Pressure Calibration A sensor at the exit of the sample chamber continuously measures the pressure of the sample gas. This data is used to compensate the final CO 2 concentration calculation for changes in atmospheric pressure and is store...

Page 133 - Table 6-22: Test Parameters Available for Analog Output A4; Test Channel is turned off

Model 360E Instruction Manual Operating Instructions 6.13.9. Test Channel Output When activated, output channel A4 can be used to report one of the test functions viewable from the SAMPLE mode display. To activate the A4 channel and select a test function, follow this key sequence: SETUP X.X ENTER D...

Page 134 - Concentration Alarm Default Settings; ALARM STATUS; ppm

Operating Instructions Model 360E Instruction Manual 6.14. SETUP  MORE  ALRM: Using the Gas Concentration Alarms The Model 360E includes two CO 2 concentration alarms. Each alarm has a user settable limit, and is associated with an opto-isolated TTL relay accessible via the status output connector...

Page 135 - 2 3 4 5 6 7 8 D

Model 360E Instruction Manual Operating Instructions 6.15. Remote Operation of the Analyzer 6.15.1. Remote Operation Using the External Digital I/O 6.15.1.1. Status Outputs The status outputs report analyzer conditions via optically isolated NPN transistors, which sink up to 50 mA of DC current. The...

Page 136 - Table 6-24: Status Output Pin Assignments

Operating Instructions Model 360E Instruction Manual The pin assignments for the Status Outputs are: Table 6-24: Status Output Pin Assignments OUTPUT # Status Definition Condition 1 SYSTEM OK On if no faults are present. 2 CONC VALID On if CO 2 concentration measurement is valid. If the CO 2 concent...

Page 137 - Table 6-25: Control Input Pin Assignments; A B C D E F U

Model 360E Instruction Manual Operating Instructions 6.15.1.2. Control Inputs These inputs allow the user to remotely initiate Zero and Span calibrations. Two methods for energizing the inputs is provided below; the first using the internal +5V available on the CONTROL IN connector and the second, i...

Page 138 - Computer mode; COMMAND Function; Erases one character to the left of the cursor location.; ESC; Erases the entire command line.

Operating Instructions Model 360E Instruction Manual 6.15.2. Remote Operation Using the External Serial I/O 6.15.2.1. Terminal Operating Modes The Model 360E can be remotely configured, calibrated or queried for stored data through the serial ports. As terminals and computers use different communica...

Page 139 - COMMAND COMMAND; are all valid integers.

Model 360E Instruction Manual Operating Instructions 6.15.2.3. Command Syntax Commands are not case-sensitive and all arguments within one command (i.e. ID numbers, keywords, data values, etc.) must be separated with a space character. All Commands follow the syntax: X [ID] COMMAND <CR> Where ...

Page 141 - MODEM ENABLE; To change this setting press:

Model 360E Instruction Manual Operating Instructions 6.15.2.6. Remote Access by Modem The M360E can be connected to a modem for remote access. This requires a cable between the analyzer’s COM port and the modem, typically a DB-9F to DB-25M cable (available from Teledyne Instruments with part number ...

Page 142 - SECURITY MODE

Operating Instructions Model 360E Instruction Manual To initialize the modem press: Select which COM Port is tested SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST > CAL SETUP ...

Page 143 - Figure 6-19: APICOM Remote Control Program Interface; DOCUMENT TITLE; YES; DAS Manual; Detailed description of the iDAS.

Model 360E Instruction Manual Operating Instructions 6.15.2.8. APICOM Remote Control Program APICOM is an easy-to-use, yet powerful interface program that allows accessing and controlling any of Teledyne Instruments’ main line of ambient and stack-gas instruments from a remote connection through dir...

Page 144 - Table 6-29: RS-232 Communication Parameters for Hessen Protocol; Parameter Standard Hessen

Operating Instructions Model 360E Instruction Manual 6.15.4. Using the M360E with a Hessen Protocol Network 6.15.4.1. General Overview of Hessen Protocol The Hessen protocol is a multidrop protocol, in which several remote instruments are connected via a common communications channel to a host compu...

Page 146 - TYPE selection affects both Ports.; To Select a Hessen response mode, press:; . As such it’s default gas ID has already

Operating Instructions Model 360E Instruction Manual NOTE While Hessen Protocol Mode can be activated independently for COM1 and COM2, The TYPE selection affects both Ports. 6.15.4.5. Setting The Hessen Protocol Response Mode The Teledyne Instruments implementation of Hessen Protocol allows the user...

Page 147 - Table 6-31: Default Hessen Status Bit Assignments

Model 360E Instruction Manual Operating Instructions 6.15.4.7. Setting Hessen Protocol Status Flags Teledyne Instruments’ implementation of Hessen protocols includes a set of status bits that the instrument includes in responses to inform the host computer of its condition. Each bit can be assigned ...

Page 149 - CALIBRATION PROCEDURES

Model 360E Instruction Manual Calibration Procedures 7. CALIBRATION PROCEDURES This contains a variety of information regarding the various methods for calibrating a Model 360E CO 2 Analyzer as well as other supporting information. NOTE The procedures in this assume that the calibration password fea...

Page 150 - Calibrated

Calibration Procedures Model 360E Instruction Manual 7.1.2. Calibration Gas Traceability All equipment used to produce calibration gases should be verified against standards of the National Institute for Standards and Technology (NIST). To ensure NIST traceability, we recommend acquiring cylinders o...

Page 151 - Set the expected CO

Model 360E Instruction Manual Calibration Procedures VENT Figure 7-2: Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator STEP TWO: Set the expected CO 2 Span Gas concentration: This sequence causes the analyzer to prompt for the expected CO 2 span concentration. M-P CAL CO2 SPAN...

Page 152 - If the; ZERO

Calibration Procedures Model 360E Instruction Manual STEP THREE: Perform the Zero/Span Calibration Procedure: M-P CAL STABIL=XXX.X PPM CO2 =XXX.X < TST TST > ENTR CONC EXIT M-P CAL STABIL=XXX.X PPM CO2 =XXX.X < TST TST > CAL SETUP M-P CAL STABIL=XXX.X PPM CO2 =XXX.X < TST TST > ZER...

Page 153 - STEP ONE; Connect the sources of Zero Air and Span Gas as shown below.

Model 360E Instruction Manual Calibration Procedures 7.3. Manual Calibration Checks Informal calibration checks, which only evaluate but do not alter the analyzer’s response curve, are recommended as a regular maintenance item and in order to monitor the analyzer’s performance. To carry out a calibr...

Page 157 - CALZ

Model 360E Instruction Manual Calibration Procedures STEP THREE: Perform the zero/span calibration. Zero and span checks using the zero/span valve option are similar to that described in Section 7.2, except that zero air and span gas is supplied to the analyzer through the zero/span valves rather th...

Page 159 - keys the user is prompted for the range that is to be

Model 360E Instruction Manual Calibration Procedures 7.5.1. Zero/Span Calibration on Auto Range or Dual Ranges If the analyzer is being operated in dual range mode or auto range mode, then the high and low ranges must be independently calibrated. When the analyzer is in either dual or auto range mod...

Page 160 - Table 7-2: AutoCal ATTRIBUTE Setup Parameters

Calibration Procedures Model 360E Instruction Manual 7.5.2. Use of Zero/Span Valves with Remote Contact Closure Contact closures for controlling calibration are located on the rear panel CONTROL IN connector. Instructions for setup and use of these contacts are found in Section 6.15.1.2. When the co...

Page 163 - AutoCal with Auto or Dual Reporting Ranges Modes Selected; Final Test and Checkout Sheet; Table 7-3: Calibration Data Quality Evaluation; Final Test and Validation Data

Model 360E Instruction Manual Calibration Procedures 7.6.1. AutoCal with Auto or Dual Reporting Ranges Modes Selected SETUP C.4 RANGE TO CAL: HIGH <SET EDIT EXIT EXIT returns to the PRIMARY SETUP Menu SETUP C.4 SEQ 2) ZERO–SPAN, 2:00:30 PREV NEXT MODE SET EXIT SETUP C.4 RANGE TO CAL: LOW LOW HIGH...

Page 164 - CALDAT; as well as all calibration check

Calibration Procedures Model 360E Instruction Manual 152 05232 Rev B3 The default iDAS configuration records all calibration values in channel CALDAT as well as all calibration check (zero and span) values in its internal memory. Up to 200 data points are stored for up 4 years of data (on weekly cal...

Page 165 - EPA PROTOCOL CALIBRATION; or published calibration

Model 360E Instruction Manual EPA Protocol Calibration 8. EPA PROTOCOL CALIBRATION At the writing of this manual there is no EPA requirements for the monitoring of CO 2 or published calibration protocols. User Notes 05232 Rev B3 153

Page 170 - Predicting Failures Using the Test Functions; Table 9-3: Predictive uses for Test Functions; See MR Ratio - Zero Cal Decreasing above

MAINTENANCE SCHEDULE & PROCEDURES Model 360E Instruction Manual 9.2. Predicting Failures Using the Test Functions The Test Functions can be used to predict failures by looking at how their values change over time. Initially it may be useful to compare the state of these Test Functions to the val...

Page 171 - Figure 9-1: Sample Particulate Filter Assembly

Model 360E Instruction Manual MAINTENANCE SCHEDULE & PROCEDURES 9.3. Maintenance Procedures The following procedures are to be performed periodically as part of the standard maintenance of the Model 360E. 9.3.1. Replacing the Sample Particulate Filter The particulate filter should be inspected o...

Page 173 - See Figure 3-2 for sample port location.

Model 360E Instruction Manual MAINTENANCE SCHEDULE & PROCEDURES 9.3.4. Performing a Sample Flow Check CAUTION Always use a separate calibrated flow meter capable of measuring flows in the 0 – 1000 cc/min range to measure the gas flow rate though the analyzer. DO NOT use the built in flow measure...

Page 175 - THEORY OF OPERATION; ) in a sample gas drawn through the instrument. It requires; Lc; is the intensity of the light if there was no absorption.

Model 360E Instruction Manual THEORY OF OPERATION 10. THEORY OF OPERATION The Model 360E Gas Filter Correlation Carbon Dioxide Analyzer is a microprocessor-controlled analyzer that determines the concentration of carbon dioxide (CO 2 ) in a sample gas drawn through the instrument. It requires that s...

Page 176 - IR; The other is filled with a combination of N

THEORY OF OPERATION Model 360E Instruction Manual IR Source IR Beam Sample Chamber Band-Pass Filter Photo-Detector Figure 10-1: Measurement Fundamentals Upon exiting the sample cell, the beam shines through a band-pass filter that allows only light at a wavelength of 4.3 µm to pass. Finally, the bea...

Page 177 - IR unaffected by N; Figure 10-3: Measurement Fundamentals with GFC Wheel

Model 360E Instruction Manual THEORY OF OPERATION IR Source Photo-Detector M R GFC Wheel IR unaffected by N 2 in Measurement Cell IR IS affected by CO in Reference Cell Δ H Figure 10-3: Measurement Fundamentals with GFC Wheel As the GFC wheel spins, the IR light alternately passes through the two ca...

Page 178 - is reduced; is Shifted

THEORY OF OPERATION Model 360E Instruction Manual IR unaffected by N 2 in Measurement Cell of the GDC Wheel and no additional CO 2 in the Sample Chamber IR affected by CO 2 in Reference Cell with no interfering gas in the Sample Chamber IR shinning through Measurement Cell of the GDC Wheel is reduce...

Page 179 - Interference Rejection

Model 360E Instruction Manual THEORY OF OPERATION Thus, the difference in the peak heights and the resulting M/R ratio is only due to CO 2 and not to interfering gases. In this way, Gas filter correlation rejects the effects of interfering gases and so that the analyzer responds only to the presence...

Page 180 - with the sample gas.; SAMP; Figure 10-7: Internal Pneumatic Flow – Basic Configuration

THEORY OF OPERATION Model 360E Instruction Manual 10.2. Pneumatic Operation CAUTION It is important that the sample airflow system is both leak tight and not pressurized over ambient pressure. Regular leak checks should be performed on the analyzer as described in the maintenance schedule, Table 9-1...

Page 181 - Figure 10-8: Flow Control Assembly & Critical Flow Orifice

Model 360E Instruction Manual THEORY OF OPERATION 10.2.2. Flow Rate Control To maintain a constant flow rate of the sample gas through the instrument, the Model 360E uses special flow control assemblies located in the purge gas line at the entrance to the GFC wheel housing and in the exhaust gas lin...

Page 182 - PURGE AIR

THEORY OF OPERATION Model 360E Instruction Manual 10.2.3. Purge Gas Pressure Control In order to ensure that all of the ambient CO 2 is purged from the GFC Wheel housing an adequate supply of dried air, scrubbed of CO 2 must be supplied to the PURGE AIR inlet at the back of the instrument.  The min...

Page 183 - CO2 MEAS; Via an optional Ethernet communications card:

Model 360E Instruction Manual THEORY OF OPERATION 10.3. Electronic Operation 10.3.1. Overview Figure 10-9 shows a block diagram of the major electronic components of the Model 360E. At its heart the analyzer is a microcomputer (CPU) that controls various internal processes, interprets data, makes ca...

Page 184 - MOTHER; ns; Optical; RELAY; SYNC; Figure 10-9: 360E Electronic Block Diagram

THEORY OF OPERATION Model 360E Instruction Manual Analog Outputs Sample Flow & Pressure Sensors Status Outputs: 1 – 6 Control Inputs: 1 – 8 PC 104 CPU Card Disk On Chip Flash Chip RS–232 or RS-485 RS – 232 Power-Up Circuit Internal Digital I/O I 2 C Bus Sensor Inputs Box Temp Thermistor Interfac...

Page 185 - Flash Chip; C. A cartridge heater implanted

Model 360E Instruction Manual THEORY OF OPERATION 10.3.2. CPU The Model 360E’s CPU is a, low power (5 VDC, 0.8A max), high performance, 386-based microcomputer running MS-DOS. Its operation and assembly conform to the PC/104 Specification version 2.3 for embedded PC and PC/AT applications. It has 2 ...

Page 186 - IR Detection Ring; Segment Sensor

THEORY OF OPERATION Model 360E Instruction Manual 10.3.3.3. GFC Wheel A synchronous AC motor turns the GFC wheel motor. For analyzers operating on 60Hz line power this motor turns at 1800 rpm. For those operating on 50Hz line power the spin rate is 1500 rpm. The actual spin rate is unimportant withi...

Page 187 - Schmidt Triggers; then used by the CPU to calculate the CO

Model 360E Instruction Manual THEORY OF OPERATION Reference Pulses Measurement Pulses IR Beam Pulses Segment Sensor Pulses MR Sensor Pulses Figure 10-11: Segment Sensor and M/R Sensor Output Schmidt Triggers To ensure that the waveforms produced by the Segment Sensor and the M/R Sensor are properly ...

Page 189 - Detector

Model 360E Instruction Manual THEORY OF OPERATION The four sample and hold circuits are: ACTIVE WHEN: DESIGNATION IR BEAM PASSING THROUGH SEGMENT SENSOR PULSE IS: Measure Gate MEASUREMENT cell of GFC Wheel HIGH Measure Dark Gate MEASUREMENT Cell of GFC Wheel LOW Reference Gate REFERENCE cell of GFC ...

Page 190 - PHT DRIVE; Heater Control

THEORY OF OPERATION Model 360E Instruction Manual 10.3.4.4. Photo-Detector Temperature Control The synch/demod board also contains circuitry that controls the IR photo-detector’s thermoelectric coolers. A drive voltage, PHT DRIVE , is supplied to the coolers by the synch/demod board which is adjuste...

Page 191 - Zero/Span Valve Options; LED; STATUS LED’s; RELAY PCA

Model 360E Instruction Manual THEORY OF OPERATION Zero/Span Valve Options Any zero/span/shutoff valve options installed in the analyzer are controlled by a set of electronic switches located on the relay board. These switches, under CPU control, supply the +12VDC needed to activate each valve’s sole...

Page 192 - Watch Dog Circuitry

THEORY OF OPERATION Model 360E Instruction Manual Figure 10-14: Location of relay board Status LED’s 10.3.5.2. I 2 C Watch Dog Circuitry Special circuitry on the relay board monitors the activity on the I 2 C bus and drives LED D1. Should this LED ever stay ON or OFF for 30 seconds, the watchdog cir...

Page 194 - C Data Bus; An I

THEORY OF OPERATION Model 360E Instruction Manual All four analog outputs are connected back to the A/D converter through a Loop-back circuit. This permits the voltage outputs to be calibrated by the CPU without need for any additional tools or fixtures. 10.3.6.5. Internal Digital I/O This channel i...

Page 196 - Mother

THEORY OF OPERATION Model 360E Instruction Manual 10.4. Interface The analyzer has several ways to communicate the outside world, see Figure 10-16. Users can input data and receive information directly via the Front panel keypad and display. Direct communication with the CPU is also available by way...

Page 197 - NAME COLOR STATE

Model 360E Instruction Manual THEORY OF OPERATION The most commonly used method for communicating with the M360E Analyzer is via the instrument’s front panel which includes a set of three status LEDs, a vacuum florescent display and a keyboard with 8 context sensitive keys. 10.4.1.1. Analyzer Status...

Page 198 - FRONT PANEL; Keypad; Key Press; Display Data; x 40 CHAR. VACUUM; Display; C Interface; Figure 10-18: Keyboard and Display Interface Block Diagram; This circuit flips the state of one of the inputs to the I

THEORY OF OPERATION Model 360E Instruction Manual 10.4.1.4. Keyboard/Display Interface Electronics FRONT PANEL Keypad Decoder Key Press Detect KEYBOARD Beeper Sample LED (Green) Cal LED (Yellow) Fault LED (Red) Display Data Decoder Display Power Watchdog From 5 VDC Power Supply I 2 C to Relay Board ...

Page 199 - C INTERFACE CHIP; This IC performs several functions:; DISPLAY DATA DECODER; While the CPU’s I

Model 360E Instruction Manual THEORY OF OPERATION I 2 C INTERFACE CHIP This IC performs several functions:  Using a dedicated digital status bit, it sends an interrupt signal alerting the CPU that new data from the keyboard is ready to send.  Upon acknowledgement by the CPU that it has received th...

Page 200 - Analyzer Operations; Sensor input Data; Measurement; Linearization Table; signals, after they are digitized by the

THEORY OF OPERATION Model 360E Instruction Manual 10.5. Software Operation The Model 360E Gas Filter Correlation Carbon Dioxide Analyzer is at its heart a high performance, 386-based microcomputer running MS-DOS. Inside the DOS shell, special software developed by Teledyne Instruments interprets use...

Page 203 - any; WARNING MESSAGES; and take corrective action as required.; from the factory values and take correction action as required.

Model 360E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 11. TROUBLESHOOTING & REPAIR PROCEDURES This contains a variety of methods for identifying the source of performance problems with the analyzer. Also included in this are procedures that are used in repairing the instrument. C...

Page 204 - on the; SAMPLE BENCH TEMP WARNING CO2 = XXX.0; To view or clear the various warning messages press:; Figure 11-1: Viewing and Clearing Warning Messages

TROUBLESHOOTING & REPAIR PROCEDURES Model 360E Instruction Manual 11.1.1. Interpreting WARNING Messages The most common and/or serious instrument failures will result in a warning message being displayed on the front panel. Table 11-1 lists warning messages, along with their meaning and recommen...

Page 205 - CONC ALRM1

Model 360E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES Table 11-1: Warning Messages - Indicated Failures WARNING MESSAGE FAULT CONDITION POSSIBLE CAUSES BENCH TEMP WARNING The optical bench temp is controlled at 48  2 ° C. Bad bench heater Bad bench temperature sensor Bad relay contr...

Page 209 - Mother Board; CPU Status LED

Model 360E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 11.1.4. Internal Electronic Status LED’s Several LED’s are located inside the instrument to assist in determining if the analyzer’s CPU, I 2 C buss and relay board, GFC wheel and the sync/demodulator board are functioning properly...

Page 210 - D1 – M/R Sensor Status; I2C buss Health

TROUBLESHOOTING & REPAIR PROCEDURES Model 360E Instruction Manual D1 – M/R Sensor Status D2 – Segment Sensor Status JP4 Connector to Opto-Pickup Board Figure 11-4: Sync/Demod Board Status LED Locations 11.1.4.3. Relay Board Status LED’s There are eight LED’s located on the Relay Board. The most ...

Page 211 - Table 11-5: Relay Board Status LED Failure Indications; SIGNAL I/O PARAMETER

Model 360E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES Table 11-5: Relay Board Status LED Failure Indications SIGNAL I/O PARAMETER LED FUNCTION ACTIVATED BY VIEW RESULT DIAGNOSTIC TECHNIQUE D2 Yellow WHEEL HEATER WHEEL_HEATER WHEEL_TEMP Voltage displayed should change. If not: Failed ...

Page 212 - Figure 11-7: M360E – Basic Internal Gas Flow

TROUBLESHOOTING & REPAIR PROCEDURES Model 360E Instruction Manual 11.2. Gas Flow Problems The M360E has two main gas flow path, the sample gas flow path and the GFC purge gas flow path. Both are controlled by a critical flow orifice. Only the sample gas path is measured and reported. When the IZ...

Page 214 - Figure 11.9: M360E – Internal Pneumatics with O

TROUBLESHOOTING & REPAIR PROCEDURES Model 360E Instruction Manual Figure 11.9: M360E – Internal Pneumatics with O 2 Sensor Option 65 11.2.2. Typical Sample Gas Flow Problems 11.2.2.1. Flow is Zero The unit displays a SAMPLE FLOW warning message on the front panel display or the SAMPLE FLOW test ...

Page 218 - Box Temperature

TROUBLESHOOTING & REPAIR PROCEDURES Model 360E Instruction Manual 11.4. Other Performance Problems Dynamic problems (i.e. problems which only manifest themselves when the analyzer is monitoring sample gas) can be the most difficult and time consuming to isolate and resolve. The following provide...

Page 221 - Table 11-6: DC Power Test Point and Wiring Color Codes; NAME

Model 360E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 11.5. Subsystem Checkout The preceding s of this manual discussed a variety of methods for identifying possible sources of failures or performance problems within the analyzer. In most cases this included a list of possible causes...

Page 222 - Table 11-7: DC Power Supply Acceptable Levels; C Bus

TROUBLESHOOTING & REPAIR PROCEDURES Model 360E Instruction Manual A voltmeter should be used to verify that the DC voltages are correct per the values in the table below, and an oscilloscope, in AC mode, with band limiting turned on, can be used to evaluate if the supplies are producing excessiv...

Page 223 - Table 11-8: Relay Board Control Devices; FUNCTION

Model 360E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 11.5.5. Relay Board The relay board PCA (04135) can be most easily checked by observing the condition of the its status LEDs on the relay board, as described in Section 11.1.4.3, and the associated output when toggled on and off t...

Page 224 - Table 11-9: Opto Pickup Board Nominal Output Frequencies; NOMINAL MEASURED FREQUENCY; If the D1 and D2 on the sync demodulator board are not flashing then:

TROUBLESHOOTING & REPAIR PROCEDURES Model 360E Instruction Manual 11.5.6.2. Opto Pickup Assembly Operation of the opto pickup PCA (04088) can be verified with a voltmeter. Measure the AC and DC voltage between digital ground on the relay board, or keyboard and TP1 and TP2 on the sync pickup PCA....

Page 230 - Figure 11-10: Critical Flow Restrictor Assembly Disassembly

TROUBLESHOOTING & REPAIR PROCEDURES Model 360E Instruction Manual 11.6. Repair Procedures This contains procedures that might need to be performed on rare occasions when a major component of the analyzer requires repair or replacement. 11.6.1. Repairing Sample Flow Control Assembly The critical ...

Page 231 - Figure 11-11: Opening the GFC Wheel Housing

Model 360E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 11.6.2. Removing/Replacing the GFC Wheel When removing or replacing the GFC Wheel it is important to perform the disassembly in the following order to avoid damaging the components: 1. Turn off the analyzer. 2. Remove the top cove...

Page 233 - A PRIMER ON ELECTRO-STATIC DISCHARGE; pellets during shipment can also build hefty; Table 12-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION; Walking across nylon carpet

Model 360E Instruction Manual A Primer on Electro-Static Discharge 12. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne Instruments considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reli...

Page 234 - Table 12-2: Sensitivity of Electronic Devices to Damage by ESD; DAMAGE SUSCEPTIBILITY VOLTAGE; DAMAGE BEGINS; Potentially damaging electro-static discharges can occur:

A Primer on Electro-Static Discharge Model 360E Instruction Manual 12.2. How Electro-Static Charges Cause Damage Damage to components occurs when these static charges come into contact with an electronic device. Current flows as the charge moves along the conductive circuitry of the device and the t...

Page 235 - I didn’t feel a shock so there was no electro-static discharge; : The human nervous system isn’t able; I didn’t touch it so there was no electro-static discharge; : Electro-static charges are fields whose lines; It still works so there was no damage; : Sometimes the damaged caused by electro-static discharge can; Static Charges can’t build up on a conductive surface; : There are two errors in this statement.; Basic Principles of Static Control

Model 360E Instruction Manual A Primer on Electro-Static Discharge 12.3. Common Myths About ESD Damage  I didn’t feel a shock so there was no electro-static discharge : The human nervous system isn’t able to feel a static discharge of less than 3500 volts. Most devices are damaged by discharge leve...

Page 236 - Simply touching a grounded piece of metal is insufficient; . While this may temporarily bleed off static

A Primer on Electro-Static Discharge Model 360E Instruction Manual For technicians that work in the field, special lightweight and portable anti-ESD kits are available from most suppliers of ESD protection gear. These include everything needed to create a temporary anti-ESD work area anywhere.  Alw...

Page 239 - WARNING; DO NOT; In either case wait several seconds.

Model 360E Instruction Manual A Primer on Electro-Static Discharge 12.4.2.5. Packing Components for Return to Teledyne Instruments Customer Service. Always pack electronic components and assemblies to be sent to Teledyne Instruments Customer Service in anti-ESD bins, tubes or bags. WARNING  DO NOT ...

Page 241 - APPENDIX A - Version Specific Software Documentation; APPENDIX A-1: Model 360E Software Menu Trees

Model 360E Instruction Manual APPENDIX A - Version Specific Software Documentation APPENDIX A - Version Specific Software Documentation APPENDIX A-1: Model 360E Software Menu Trees APPENDIX A-2: Model 360E Setup Variables Available Via Serial I/O APPENDIX A-3: Model 360E Warnings and Test Measuremen...

Page 243 - AU; RAN; e or

M odel 360E Instru ction M a nual APPENDIX A-1: M 360E Software M e n u Trees, Revision G.4 SA M P L E <TST TS T > SE TUP CO MM D IAG VA RS (Se co n da ry S etup M enu) CF G DA S RA N G PA SS CLK MORE ( Pr im ar y Se tu p M enu ) LOW HIGH ZERO LOW HIGH SPA N CO N C M S G 1, 2 CL R 1, 3 CALZ CA...

Page 244 - Go To

APPENDIX A- 1: M360E So ft ware Men u T rees, Re visio n G.4 Mo d e l 360E Instru ctio n Manu al • MOD E L NA M E • SER IAL N U M B ER • SO F T W A R E RE VIS IO N • LIBR A R Y R E VI S ION • iC HI P S O FTW A R E RE VIS IO N 1 • H E SS EN P R OT O C OL RE VIS IO N 1 • AC T IV E SPEC IA L S O F T WA...

Page 245 - Setup Menu

M odel 360E Instru ction M a nual APPENDIX A-1: M 360E Software M e n u Trees, Revision G.4 NAME EVEN T PARAMET E RS RE P O RT P E RI OD N U MB E R OF RE C O RD S RS- 232 REPO RT C H AN N E L EN AB L E CA L. H O LD CF G ACAL 1 1 O n ly ap pear s if a va lv e o p ti on is i n st all ed. SETUP CL K PA...

Page 246 - AC; Setup Men

APPENDIX A- 1: M360E So ft ware Men u T rees, Re visio n G.4 Mo d e l 360E Instru ctio n Manu al CFG AC A L 1 SETUP CLK PA SS RNGE DAS MOR E CO M M VARS DIAG Go T o DIA G ME N U T R EE (F ig A- 6) 1 O n ly a p p ear s if a v alv e is i n st al le d . COM 1 COM 2 BA UD RA TE PR E V N E XT MODE < S...

Page 248 - ACA; RE

APPENDIX A- 1: M360E So ft ware Men u T rees, Re visio n G.4 Mo d e l 360E Instru ctio n Manu al . S ee Fig A-5 QUI E T COM P U T E R SECURITY HESS EN PR OTOCO L C O M [1, 2] E, 7, 1 R S -4 85 MU LT ID R O P EN A B LE MO DE M EN A B LE IN T E RN ET IGN O RE E R RO RS DISABLE XON / X O FF COM M AND P...

Page 249 - OFF

odel 360E Instru ction M a nual APPENDIX A-1: M 360E Software M e n u Trees, Revision G.4 3 Rev G.4 A-9 CFG A CA L 1 CL K PAS S RN GE DA S MORE CO MM VAR S AN ALO G OU TP U T DAR K CAL IBR ATI O N 0) E X T ZE R O C A L 1) E X T SP A N CA L 2) SY N C OK 3 ) MAI N T MO DE 4) LA N G 2 SE LE CT 5) SAMP ...

Page 250 - Medium Access Level Setup Variables (929 password)

APPENDIX A-2: Setup Variables For Serial I/O, Revision G.4 Model 360E Instruction Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision G.4 Table A-1: M 360E Setup Variables, Revision G.4 SETUP VARIABLE NUMERIC UNITS DEFAULT VALUE VALUE RANGE DESCRIPTION Low Access Level Setup Variables (818...

Page 264 - TEST FUNCTION

APPENDIX A-3: Warnings and Test Functions, Revision G.4 Model 360E Instruction Manual Table A-3: M360E Test Functions, Revision G.4 TEST FUNCTION NAME 1 MESSAGE TEXT DESCRIPTION RANGE RANGE=50.0 PPM 3 D/A range in single or auto-range modes. RANGE1 RANGE1=50.0 PPM 3 D/A #1 range in dual range mode. ...

Page 265 - SIGNAL NAME

Model 360E Instruction Manual APPENDIX A-4: Signal I/O Definitions for 300E Series Analyzers, Revision G.4 APPENDIX A-4: Signal I/O Definitions for 300E Series Analyzers, Revision G.4 Table A-4: Signal I/O Definitions for 300E Series Analyzers, Revision G.4 SIGNAL NAME BIT OR CHANNEL NUMBER DESCRIPT...

Page 270 - COMMAND

APPENDIX A-6: Terminal Command Designators, Revision G.4 Model 360E Instruction Manual APPENDIX A-6: Terminal Command Designators, Revision G.4 Table A-7: Terminal Command Designators, Revision G.4 COMMAND ADDITIONAL COMMAND SYNTAX DESCRIPTION ? [ID] Display help screen and commands list LOGON [ID] ...

Page 271 - TERMINAL KEY ASSIGNMENTS

Model 360E Instruction Manual APPENDIX A-6: Terminal Command Designators, Revision G.4 Table A-8: Terminal Key Assignments, Revision G.4 TERMINAL KEY ASSIGNMENTS ESC Abort line CR (ENTER) Execute command Ctrl-C Switch to computer mode COMPUTER MODE KEY ASSIGNMENTS LF (line feed) Execute command Ctrl...

Page 273 - APPENDIX B - M360E Spare Parts List; 4411 - M360E Recommended Spare Parts Stocking Levels

Model 360E Instruction Manual APPENDIX B - M360E Spare Parts List 05234 Rev B B-1 APPENDIX B - M360E Spare Parts List NOTE Use of replacement parts other than those supplied by API may result in non-compliance with European standard EN 61010-1. • 05390 - M360E Spare Parts List • 04411 - M360E Recomm...

Page 275 - M360E Spare Parts List; Part Number

M360E Spare Parts List Part Number Description 000941000 ORIFICE, 13 MIL (SAMPLE FLOW)001760400 ASSY, FLOW CTL, 800CC, 1/4" CONN-B 001761300 ASSY, SPAN GAS FLOW CONTROL003290500 ASSY, THERMISTOR, M300 BENCH 003291500 ASSY, THERMISTOR, BENCH/WHEEL, M300E 006110200 ASSY, M300 MOTOR WHEEL HEATER 00...

Page 277 - Recommended Spare Parts Stocking Levels; Recommended Spare Parts Stocking Level: Standard

Recommended Spare Parts Stocking Levels Model 360E 1 2-5 6-10 11-20 21-30 003290500 ASSY, THERMISTOR, M300 BENCH 1 1 1 1 2 009550500 ASSY, SOURCE, M300E S/N>65 1 1 2 2 3 037250100 ASSY, BAND HEATER W/TC, M300EM/M3X0E 1 1 2 2 040010000 ASSY, FAN REAR PANEL, E SERIES 1 1 2 2 040030100 PCA, PRESS SE...

Page 279 - Instruction Manual; Questionnaire; TELEDYNE; INSTRUMENTS; Please complete the following table:

Model 360E Instruction Manual Warranty/Repair Questionnaire TELEDYNE INSTRUMENTS Advanced Pollution Instrumentation A Teledyne Technologies Company TELEDYNE API CUSTOMER SERVICE EMAIL: [email protected] PHONE: (858) 657-9800 - TOLL FREE: (800) 324-5190 - FAX: (858) 657-9816 C- 1 05235...

Page 280 - TELEDYNE API CUSTOMER SERVICE; mS; OTHER INFORMATION

Model 360E Instruction Manual Warranty/Repair Questionnaire TELEDYNE INSTRUMENTS Advanced Pollution Instrumentation A Teledyne Technologies Company TELEDYNE API CUSTOMER SERVICE EMAIL: [email protected] PHONE: (858) 657-9800 - TOLL FREE: (800) 324-5190 - FAX: (858) 657-9816 C- 2 05235...

Page 281 - APPENDIX D - ELECTRONIC SCHEMATICS; Table D-1: List of Included Electronic Schematics; PCA, 03296, IR Photodetector Preamp and Sync Demodulator

Model360E Instruction Manual APPENDIX D - ELECTRONIC SCHEMATICS 05236 Rev C D-1 APPENDIX D - ELECTRONIC SCHEMATICS Table D-1: List of Included Electronic Schematics DOCUMENT # DOCUMENT TITLE 03297 PCA, 03296, IR Photodetector Preamp and Sync Demodulator 03632 PCA, 03631, 0-20mA driver 03976 PCA, 039...