Page 2 - Hydraulic Tools; All; DECLARATION OF CONFORMITY
2 ► HD01 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je souss...
Page 3 - WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; TABLE OF CONTENTS; IMPORTANT
HD01 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warni...
Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS
4 ► HD01 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...
Page 5 - SAFETY PRECAUTIONS
HD01 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and befor...
Page 7 - HOSE SAFETY TAGS; HOSE TYPES
HD01 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...
Page 8 - Tool to Hydraulic Circuit Hose Recommendations; HOSE RECOMMENDATIONS
8 ► HD01 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...
Page 9 - HTMA / EHTMA REQUIREMENTS
HD01 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficient heat ...
Page 10 - PRE-OPERATION PROCEDURES; CHECK POWER SOURCE; DETERMINE TOOL MODEL; CONTROLS; OPERATION
10 ► HD01 User Manual PRE-OPERATION PROCEDURES CHECK POWER SOURCE 1. Using a calibrated flowmeter and pressure gauge, check that the hydraulic power source develops a flow of 4–9 gpm/15–34 lpm at 950–2000 psi/65–140 bar. 2. Make certain that the hydraulic power source is equipped with a relief valve...
Page 11 - DEPTH GAUGE
HD01 User Manual ◄ 11 MODE SELECTOR (FIG 2) Drill only mode: To use drill-only mode, press mode selector button (B) fig-2 and turn the mode selec - tor (A) so the yellow arrow points to the corresponding symbol. Use drill-only mode for screwdriving and for drilling into metal, wood and plastics. Ham...
Page 12 - SIDE HANDLE; BIT INSTALLATION; DRILL OPERATION; MODES OF OPERATION
12 ► HD01 User Manual SIDE HANDLE The side handle assembly, including the depth gauge, fits over the front housing of the hammer drill to assist the operator in maneuvering the tool.To adjust the side handle to a comfortable position, twist the hand grip in a counterclockwise direction and reposi- t...
Page 13 - CHISELLING; LUBRICATION; TOOL PROTECTION & CARE
HD01 User Manual ◄ 13 Tighten further by applying the chuck key successively to all three guide holes of the chuck.The chuck key must not be attached to the tool with a chain, cord, or similar means.When drilling into small work pieces, secure the piece (by clamping in a vise or otherwise securing i...
Page 14 - DUAL SPOOL FEATURES FOR THE HD01 HAMMER DRILL
14 ► HD01 User Manual This tool is furnished with an on-off valve spool commonly referred to as a “dual spool” which permits adjustment so the tool may be operated on either an open-center hydraulic system or a closed-center hydraulic system. The dual spool is normally set to the open-center (OC) po...
Page 15 - TROUBLESHOOTING
HD01 User Manual ◄ 15 PROBLEM CAUSE SOLUTION Drill will not start Power not being supplied. Check to make certain that both hoses are connected.Turn hydraulic circuit control valve ON. Defective quick-disconnect. Check each disconnect separately. Replace as necessary. Jammed motor and/or parts. Sepa...
Page 17 - ACCESSORIES; SERVICE PARTS; SPECIFICATIONS
HD01 User Manual ◄ 17 Rotation Speed at 6 gpm ................................................................................................................................800 rpm Blows per Minute at 6 gpm ...............................................................................................
Page 18 - HD01 PARTS ILLUSTRATION
18 ► HD01 User Manual 1 2 3 4 5 6 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 45 47 48 50 51 52 53 56 57 58 60 62 64 65 6 19 14 46 16 16 42 61 65 59 66 64 63 HD01 PARTS ILLUSTRATION
Page 19 - HD01 PARTS LIST
HD01 User Manual ◄ 19 ITEM P/N QTY DESCRIPTION 1 00106 1 * O-RING 3/8 X 1/2 X 1/16 -012 2 00112 1 * QUAD RING 1/4 X 3/8 X 1/16 -010 3 00179 1 MOTOR SEAL WASHER 4 00289 2 DOWEL PIN 3/16 X 3/4 LG. 5 00621 1 * O-RING 1-1/4 X 1-3/8 X 1/16 -026 6 00779 7 HSHCS 8-32 X 1.000 7 00783 7 PIPE PLUG (NOT PICTUR...