Page 2 - All
2 ► FG10 Service Manual DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, ...
Page 3 - TABLE OF CONTENTS; WARNING; IMPORTANT
FG10 Service Manual ◄ 3 TABLE OF CONTENTS SERVICING THE STANLEY HYDRAULIC FROG GRINDER/PROFILE GRINDER. This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performe...
Page 4 - SAFETY SYMBOLS; LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE
4 ► FG10-PG05 Service Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel...
Page 5 - SAFETY PRECAUTIONS
FG10-PG05 Service Manual ◄ 5 SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before o...
Page 7 - HOSE TYPES; HOSE SAFETY TAGS
FG10-PG05 Service Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. The...
Page 8 - HOSE RECOMMENDATIONS; Tool to Hydraulic Circuit Hose Recommendations
8 ► FG10-PG05 Service Manual HOSE RECOMMENDATIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive H...
Page 9 - HTMA / EHTMA REQUIREMENTS
FG10-PG05 Service Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperat...
Page 11 - OPERATION; USING THE EXTENSION ASSEMBLY; GRINDING THE POINT
FG10/PG05 Service Manual ◄ 11 OPERATION Cross Section of Typical Rail Figure 3. Profile Grinding USING THE EXTENSION ASSEMBLY The extension assembly (128) can be used at anytime by simply connecting it to one end of the grinder at the barrel nut (61) and clamping it in place by turning the adjustabl...
Page 12 - COLD WEATHER OPERATION
12 ► FG10/PG05 Service Manual OPERATION 6. Grind a small amount of material at a time adjust- ing the grinding wheel as necessary by turning the handwheel. Note: If the grinder is not loaded against a work sur- face when the trigger is released, the wheel will take 5-10 seconds to come to a complete...
Page 13 - TOOL PROTECTION & CARE
FG10/PG05 Service Manual ◄ 13 TOOL PROTECTION & CARE • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and ca...
Page 14 - TROUBLESHOOTING
14 ► FG10/PG05 Service Manual TROUBLESHOOTING PROBLEM CAUSE SOLUTION Grinder does not run Hydraulic power source not functioning. Check power source for proper flow and pressure (7-10 gpm/ 26-38 lpm @ 1500-2000 psi/ 105-140 bar. Couplers or hoses blocked. Locate and remove restriction. Hydraulic mot...
Page 15 - SPECIFICATIONS; ACCESSORIES
FG10/PG05 Service Manual ◄ 15 SPECIFICATIONS Wheel Capacity ............................................................. 6 in. dia. x 3 in. thk x 5/8-11 threaded arbor (Type 6) U.S.A. Pressure Range........................................................................................................
Page 16 - FG10-PG05 PARTS ILLUSTRATION
16 ► FG10-PG05 Service Manual FG10-PG05 PARTS ILLUSTRATION A B 1 2 3 7 17 5 6 15 14 16 24 8 9 10 11 12 13 7 20 132 21 22 23 4 25 26 27 38 29 28 30 31 25 32 33 34 35 36 37 28 39 40 41 42 43 44 45 46 47 48 51 50 49 33 58 57 56 88 62 59 61 60 44 68 67 66 65 64 70 69 71 72 73 74 65 64 44 52 53 54 55 75 ...
Page 17 - NOTE
FG10-PG05 Service Manual ◄ 17 FG10-PG05 PARTS ILLUSTRATION NOTE Some of the following item numbers are not included in the light weight model of the PG05 Profile Grinder 44 52 56 57 58 59 60 61 62 63 64 65 66 88 89 90 91 129
Page 18 - FG10 PARTS LIST
18 ► FG10-PG05 Service Manual FG10 PARTS LIST ITEM P/N QTY DESCRIPTION 1 25294 2 HOSE ASSEBLY 25251 1 HYREVZ MOTOR ASSY (INCL ITEMS 4-15, 17, 18, & 20-23) 2 01604 3 O-RING • 3 25790 1 CAUTION STICKER (US MODELS) 4 00713 2 DOWEL PIN 5 25718 2 DRIVE GEARS 6 00178 1 O-RING, 2-1/8 X 2-1/4 X 1/16 70D...
Page 20 - PG05 PARTS LIST
20 ► FG10-PG05 Service Manual PG05 PARTS LIST ITEM P/N QTY DESCRIPTION 1 25294 2 HOSE ASSEBLY 25251 1 HYREVZ MOTOR ASSY (INCL ITEMS 4-15, 17, 18, & 20-23) 2 01604 3 O-RING • 3 25790 1 CAUTION STICKER 4 00713 2 DOWEL PIN 5 25718 2 DRIVE GEARS 6 00178 1 O-RING, 2-1/8 X 2-1/4 X 1/16 70D • 7 06316 4...
Page 22 - SPARK GUARD & INNER GUARD
22 ► FG10-PG05 Service Manual SPARK GUARD & INNER GUARD ITEM # P/N QTY DESCRIPTION 1 00719 2 NYLOCK NUT 2 29920 2 CAPSCREW 3 02259 2 WASHER 4 69755 1 SPARK GUARD 5 69767 1 SPARK SCREEN 69772 1 SPARK GUARD ASSY (INCLUDES ITEMS 1 THRU 5) Inner Guard NOTE: Items in this view can be found on the mai...
