Page 2 - DECLARATION OF CONFORMITY; Hydraulic Tools; All
2 ► EPX10 User Manual DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS - ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, ...
Page 3 - SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; WARNING; IMPORTANT; visit Stanleyhydraulics.com and select the Company tab, Warranty.
EPX10 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of the ECONECT unit, other than routine maintenance, must be performed by an autho- rized and certified dealer. Please read the following w...
Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; NOTICE; CAUTION; SAFETY SYMBOLS
4 ► EPX10 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and s...
Page 5 - SAFETY PRECAUTIONS
EPX10 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and befo...
Page 6 - LED; CHARGING THE BATTERY CAN ONLY BE; If the batteries are left uncharged, they
6 ► EPX10 User Manual LED LED Connect the charger to the “grinder / charging” outlet on the unit then plug in the power cord. The battery is fully charged after about 4 hours (if completely discharged). CHARGING THE BATTERY CAN ONLY BE CARRIED OUT BETWEEN 0°C to +45°C NOTICE If the batteries are lef...
Page 7 - GENERAL PROTECTION; CLEANING; INITIAL SETUP AND BATTERY CHARGING
EPX10 User Manual ◄ 7 GENERAL PROTECTION Store the Electronic Pin Brazing Unit in a place where it is protected from the elements, abrasive dust, and damage. Use only recommended repair and replacement parts and materials specified in this manual. Use only recommended accessories also specified in t...
Page 8 - PREPARE THE RAIL SURFACE; PLACING THE GROUNDING CABLE; SELECT PINS AND RINGS; CHANGING PIN AND RING HOLDER; LOADING PIN AND RING; Pin Holder; OPERATION
8 ► EPX10 User Manual PREPARE THE RAIL SURFACE Select the type and length of bonding cable to use for the bond and use it as a guide to determine where brazing points on the rail will be required. Before brazing, the rail must be cleaned of rust, corrosion, paint, pits, or other contamination at the...
Page 9 - PIN BRAZE
EPX10 User Manual ◄ 9 • Connect the brazing gun, power and trigger cable to the unit. • Connect the ground device to the unit, if not already connected. • Press on/off button and select the right pin type by pressing the ”setting” button. The unit will remember what setting was used last. • Load the...
Page 10 - EQUIPMENT; BRAZING PINS AND FERRULES; PIN HOLDERS; MAINTENANCE; SPECIFICATIONS
10 ► EPX10 User Manual Voltage............................................................................................................................................................................... 36 V DC Number of Brazes (Per Charge) ...........................................................
Page 11 - LIFTING HEIGHT CONTROL:
EPX10 User Manual ◄ 11 Replace the fuses: Push and unscrew counter-clockwise to remove fuse holder. Replace fuse and re-install the fuse holder. NOTE! Control: 5A fuse. Grinder: 15A fuse. Special functions: 1. BATTERY INDICATOR: Press and hold the “SETTING” button, while you push the “ON / OFF” butt...
Page 12 - Periodic maintenance of S15 automatic gun
12 ► EPX10 User Manual Periodic maintenance of S15 automatic gun 1. Check that all cables and lugs are not damaged and properly tighten in gun and unit. 2. Check that the right pinholder is installed in the gun. See selection of pinholders in the accessories section of this manual. Make sure the pin...
Page 13 - Lift level tool; This is very important for the arc and energy amount.; Otherwise the gun may be damaged!
EPX10 User Manual ◄ 13 Lift level tool P/N-62394 IMPORTANT! The normal liftheight is 2mm / 0.078 in. This is very important for the arc and energy amount. Too high liftheight increase the risk of a “coldbrazing”, too low liftheight reduce the time and increase misfires. 1. Insert this end in to the ...
Page 14 - Advanced maintenance work; IMPORTANT, never adjust in the hole where the; Lift Level Tool
14 ► EPX10 User Manual Advanced maintenance work Adjusting the liftlevel. 1. Resetting correct liftheight of a S15 gun. Only reset a maladjusted gun. Install the lift level tool (shown below) onto the gun. 2. Connect the cables to the pinbrazing unit and switch on the power. 3. Take off the plastic ...
Page 15 - Error indications on the unit:; TROUBLESHOOTING
EPX10 User Manual ◄ 15 Error indications on the unit: “ERROR” led is lit. - The temperature of the battery is over +55 °C/131°F Action: Wait until the light goes out, when the tem- perature drops you will be able to braze again. “ERROR” led flashes. - The temperature of the battery is below +10 °C/5...
Page 16 - CERAMIC RINGS; ACCESSORIES
16 ► EPX10 User Manual PIN & RING HOLDERS 35826 Pin Holder for Pinbrazing, 8-9,5 mm brazing pins. 35827 Pin Holder for Pinbrazing, M8 Threaded pins. 35828 Pin Holder for Pinbrazing, M10 Threaded pins. 35829 Pin Holder for Pinbrazing, M12 Threaded pins. 35825 Extended pin and ring holder set for ...
Page 17 - BONDING CABLE WITH LUGS; TYPE C
EPX10 User Manual ◄ 17 BONDING CABLE WITH LUGS (for Pin Brazing) Part No. Description Brazing Pin Reqd 35845 1 AWG / 50 mm², 185 mm long, copper 35837 35844 4 AWG / 25 mm², 145 mm long, copper 35835 39243 3/16 Bond, 300 mm long 35835 39244 25 mm², 200 mm long 35835 37944 50 mm², 185 mm long 35836 39...
Page 18 - Grinder Abrasives; GRINDER
18 ► EPX10 User Manual Grinder Abrasives Part No. Description 73052 Bull Nose Stone 2 in. Dia, (1/4 in. Shank) 66976 Bull Nose Stone BNSF 2 in. Dia, (1/4 in. Shank) 73358 Carbide Burr SF 5 (1/4 in. Shank) Fuses, Chargers, & Batteries Part No. Description Control Fuse, 5A Grinder Fuse, 15A 72972 ...
Page 19 - CABLES; GUNS
EPX10 User Manual ◄ 19 CABLES Part No. Description 72999 ECONECT Ground Magnet______________________________ 72973 Carrying Strap__________________________________ 66266 Ground Clamp Assembly (Vise Grip Style)_______________ 72974 Carrying Case___________________________________ EPX10200 Econect Uni...
Page 20 - EPX10 PARTS ILLUSTRATION
20 ► EPX10 User Manual EPX10 PARTS ILLUSTRATION ECONECT – Part Sheet Q1-6 D1-6 R5 K1 M1 C1,C2 F1 L1 BT1 AND R4+F4+R3 FRONT PANEL S1,S2 J4 J5 J3 J2 F3 F2
Page 21 - EPX10 PARTS LIST; Units
EPX10 User Manual ◄ 21 EPX10 PARTS LIST Qty References Description Part number 1 K1 Econect circuit board 74590 1 BT1 Battery Kit 73720 FOR UNITS SERIAL # 1215091 & HIGHER ONLY 1 R4+ F4+R3 Heat pad complete. 74592 1 R5 Shunt 150A 74593 6 Q1-Q6 Mosfet 74594 6 D1-D6 Diode 74595 1 L1 Triode 74596 2...
Page 22 - Sa; EPX10 ELECTRICAL DIAGRAM
22 ► EPX10 User Manual 1 2 3 4 5 6 7 8 A B C D E F G H BT1 F1 C1 C2 D1 D2 D3 D4 D5 D6 Q1 Q2 Q3 Q4 Q5 Q6 L1 J1 J2 R1 R2 R3 R4 D7 D8 D9 D1 0 D1 1 D1 2 F2 FU SE15 AF F3 FU SE5AT S1 S2 +1 -1 +2 -2 J3 1 2 3 4 5 J4 M1 F4 R5 Gate 1 Gate 2 Gate 3 Gate 4 Gate 5 Gate 6 S Löd volt IN GUN GND VCC TRIG ON/OFF SE...
Page 23 - REPLACING THE BATTERY; Econect battery kit P/N-73720 for serial number
EPX10 User Manual ◄ 23 REPLACING THE BATTERY Econect battery kit P/N-73720 for serial number 1215091 and Higher. Including:Econect battery.2 x 13mm spanner.3mm hexagon key.Side cutters.Resistor 22Ohm/4W.2 x Plastic washer.3 x Cable ties. The Battery kit (P/N-73720) and steps 1 thru 19 listed below a...
Page 26 - Continue with the next step immediately, if not
26 ► EPX10 User Manual REPLACING THE BATTERY 13. Make sure that all cables are free then pull out thebattery box. 14. Replace the battery, make sure that the battery isplaced in the same way as the old. WARNING: Connecting the battery in the wrongway will cause damage to the electronics. 15. Slide i...
