Stanley TT46 Manual - Free PDF Download

Page 2 - Hydraulic Tools; All

2 ► TT46 User Manual DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der...

Page 3 - TABLE OF CONTENTS; IMPORTANT; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; WARNING

TT46 User Manual ◄ 3 TABLE OF CONTENTS SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read t...

Page 4 - SAFETY SYMBOLS; LOCAL SAFETY REGULATIONS; DANGER; CAUTION; NOTICE; CAUTION

4 ► TT46 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety...

Page 5 - SAFETY PRECAUTIONS

TT46 User Manual ◄ 5 SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stick- ers and tags attached to the tool and hose. These safety precautions are given for your safety. Review them carefully before operatin...

Page 6 - Lwa

6 ► TT46 User Manual TOOL STICKERS & TAGS 28322 CE STICKER (CE) 11206 CIRCUIT TYPE C STICKER (CE) 25610 RAILROAD HELP DESK STICKER 17784 SOUND POWER STICKER 28409 COMPOSITE STICKER 07589 CAUTION/GPM STICKER 23230 NAME TAG (4-6 GPM MODELS) 65049 NAME TAG (10 GPM MODEL) SAFETY TAG P/N 15875 (Shown...

Page 7 - HOSE TYPES; HOSE SAFETY TAGS

TT46 User Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: C...

Page 8 - HOSE RECOMMENDATIONS; Tool to Hydraulic Circuit Hose Recommendations

8 ► TT46 User Manual HOSE RECOMMENDATIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ...

Page 9 - HTMA / EHTMA REQUIREMENTS

TT46 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Tem...

Page 10 - OPERATION; PREOPERATION PROCEDURES; CHECK HYDRAULIC POWER SOURCE; CONNECT HOSES; TOOL OPERATION; COLD WEATHER OPERATION

10 ► TT46 User Manual OPERATION PREOPERATION PROCEDURES CHECK HYDRAULIC POWER SOURCE 1. Using a calibrated flowmeter and pressure gauge, check that the hydraulic power source develops a flow of 4-6 gpm/15-23 lpm at 1500-2000 psi/106-140 bar. For TT46233 Model, 7-10 gpm/26-38 lpm. 2. Make certain the...

Page 11 - TOOL PROTECTION & CARE

TT46 User Manual ◄ 11 TOOL PROTECTION & CARE NOTICE In addition to the Safety Precautions found in this manual, observe the following for equipment protection and care. • Make sure all couplers are wiped clean before connection. • The hydraulic circuit control valve must be in the “OFF” position...

Page 12 - TROUBLESHOOTING

12 ► TT46 User Manual TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diag- nosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to ...

Page 13 - CHARGING THE ACCUMULATOR; TESTING THE ACCUMULATOR

CHARGING THE ACCUMULATOR TT46 User Manual ◄ 13 CHARGING THE ACCUMULATOR To check or charge the accumulator the following equip- ment is required: • Accumulator tester (Part Number 02835). • Charging assembly (Part Number 15304) (includes a guage w/snub valve, hose and fitting). • NITROGEN bottle wit...

Page 14 - Charging the Accumulator (

CHARGING THE ACCUMULATOR 14 ► TT46 User Manual GAUGE CHUCK TESTER CHARGINGVALVE CW ACCUMULATOR TESTER ( P/N 02835 ) Figure 2 LOCATION OF CHARGING VALVE GAUGE CHUCK TESTER CHARGINGVALVE CW ACCUMULATOR TESTER ( P/N 02835 ) Figure 2 LOCATION OF CHARGING VALVE Liquid Filled Gauge w/Snub Valve Nitrogen T...

Page 15 - SPECIFICATIONS; SOUND POWER AND VIBRATION DECLARATION

TT46 User Manual ◄ 15 SPECIFICATIONS SPECIFICATIONS Pressure Range........................................................................................................................1500-2000 psi /106-140 bar Maximum Back Pressure.....................................................................