Stanley TJ10 - Manual - manualsarea.com

Page 2 - SERVICING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER; DANGER; TABLE OF CONTENTS; Stanleyhydraulic.com and select the Warranty tab.

2 ► TJ10 User Manual SERVICING : This manual contains safety, and operation instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be per - formed by an authorized and certified dealer. Please read the following warning. SERIOUS INJUR...

Page 3 - Hydraulic Tools; All

TJ10 User Manual ► 3 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der...

Page 4 - SAFETY SYMBOLS; LOCAL SAFETY REGULATIONS

4 ► TJ10 User Manual SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This safety alert and signal ...

Page 5 - SAFETY PRECAUTIONS; GENERAL SAFETY PRECAUTIONS

TJ10 User Manual ► 5 SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety. Review them carefully before operating ...

Page 6 - GENERAL SAFETY PRECAUTIONS CONTINUED:

6 ► TJ10 User Manual GENERAL SAFETY PRECAUTIONS CONTINUED: • Never use extreme heat to disassemble a hydraulic ram or cylinder. Metal fatigue can lead to unsafe conditions. • Be aware of possible "pinch points" of the jack, and stay clear to avoid personal injury. • When lifting with the edg...

Page 7 - TOOL STICKERS AND TAGS; STICKER LOCATIONS; The following information is found on the base

TJ10 User Manual ► 7 TOOL STICKERS AND TAGS CRUSH HAZARD - P/N 31064 STICKER LOCATIONS WARNING DECAL - P/N 28788 (Shown smaller than actual size) Indicates that users should read the manual before using the product. RAILROAD HELP DESK - P/N 25610 P/N 25610 P/N 31064 P/N 28788 P/N 05152 The following...

Page 8 - GENERAL PROTECTION; Do not; CLEANING; ADDING FLUID WHEN NEEDED

8 ► TJ10 User Manual MAINTENANCE & CARE GENERAL PROTECTION Store the Track Jack in an upright position, in a place where it is protected from the elements, abrasive dust, and damage. Use only recommended repair and replacement parts and materials specified in the Parts List section of this manua...

Page 9 - PURGING AIR; Do Not Remove; Immediately take out of service any

TJ10 User Manual ► 9 MAINTENANCE & CARE 7. It may be necessary to bleed air out of the cylinder. See instructions below for purging air. 8. Inspect the jack for leaks, cracks, or other damage. PURGING AIR Air trapped within the jack hydraulic system can be removed by performing the following ste...

Page 10 - WARNING; OPERATING INSTRUCTIONS

10 ► TJ10 User Manual PREOPERATION PROCEDURES Before putting a new Track Jack into initial service, or after an extended period of being unused, perform a visual inspection for bent, broken, cracked, missing or worn components. Ensure the hydraulic fluid and lubricant level is correct. Fully extend ...

Page 11 - PUMPING HANDLE; PROBLEM; TROUBLESHOOTING

TJ10 User Manual ► 11 TROUBLESHOOTING PUMPING HANDLE A pumping handle is included with the Track Jack is de - signed with a 4:1 safety factor. DO NOT use the pump - ing handle for any other purpose. DO NOT substitute other material for use as a pumping handle. If symptoms of poor performance develop...

Page 12 - SPECIFICATIONS; Performance; Dimensions and Weight; Hydraulic Requirements

12 ► TJ10 User Manual SPECIFICATIONS Performance Maximum Lift ........................................................................................................................ 8.9 in. /226 mm Maximum Load ...........................................................................................

Page 13 - BASE ILLUSTRATION

Page 14 - PUMP ASSY ILLUSTRATION

14 ► TJ10 User Manual PUMP ASSY ILLUSTRATION NOTE: Item descriptions which are preceded by a item number may be ordered individually. NOTE: Item descriptions which are preceded by a symbol are only available in their respective repair kits. Manifold Assembly P/N-34873 Includes all items shown except...

Page 15 - PARTS LIST

TJ10 User Manual ► 15 ITEM P/N QTY DESCRIPTION 1 52805 1 Cap 3 52806 1 Lifting Toe 6 52807 1 Stop Ring 11 52809 1 Plunger 14 52812 1 Base, (Model TJ10111M) 16 52813 1 Pumping Handle 28 01219 2 Pipe Plug 29 56518 4 Capscrew 38 52824 1 Seat Assy 40 52827 1 Relief Valve Assy 46 52830 1 Manifold 49 5652...

Page 16 - REPAIR KITS

Page 17 - NOTES