Stanley HSX SERIES - Manual

Page 2 - All; DECLARATION OF CONFORMITY

2 ► HSX User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS - ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je sous...

Page 3 - SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; WARNING; IMPORTANT; TABLE OF CONTENTS

HSX User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warnin...

Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; NOTICE; CAUTION; SAFETY SYMBOLS

4 ► HSX User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and sig...

Page 5 - SAFETY PRECAUTIONS

HSX User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and before...

Page 7 - PREOPERATION PROCEDURES; PRE-INSTALLATION INSTRUCTIONS

HSX User Manual ◄ 7 PREOPERATION PROCEDURES DAILY MAINTENANCE CHECKS Check for loose or missing fasteners. Tighten or replace as needed. See Torque Specifications in the ASSEMBLY section of this manual. Check to be certain that the flow control valve on the car - rier is set to the proper flow for t...

Page 10 - TROUBLESHOOTING

10 ► HSX User Manual If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. PROBLEM CAUSE SOLUTION Compactor Inoperative. System Flow Valve not operating or adjusted incorrectly. Adjust flow for compactor; flow and pressure test attachment circuit...

Page 11 - Test Procedure; FLOW TEST PROCEDURE

HSX User Manual ◄ 11 The correct performance of this procedure will verify if the auxiliary circuit of the carrier is adequate to properly oper- ate a Stanley attachment. This procedure is generic in form. It is the end users re- sponsibility to ensure that this procedure will work with his specific...

Page 12 - Troubleshooting

12 ► HSX User Manual Example: Stabilized Temperature 160° Ambient Temperature -80° Heat Rise 80° The normal operating temperature range of this circuit will be the typical ambient temperature range for the geo- graphical area plus the heat rise calculated above. Ensure that the operating temperature...

Page 13 - DEFINITION OF TERMS

HSX User Manual ◄ 13 Tool: The hydraulic attachment which the auxiliary circuit is intended to power. These may include hydraulic breakers, compactors, shears, etc. Operating Pressure: That pressure at which the tool will naturally operate without influence of outside pressure relief mechanisms. Thi...

Page 14 - MAINTENANCE INTERVALS; SPECIFICATIONS

14 ► HSX User Manual Miscellaneous Flow Meter..........................................................................................................................................................29085 NOTE: Weights, dimensions and operating specifications listed on this sheet are subject to chan...

Page 15 - FLAT TOP MOUNTING DIMENSIONS

HSX User Manual ◄ 15 HSX11125S TOP PLATE MOUNTING DIMENSIONS .00 .00 .83 12X ASTM A-36 .75 .98 .98 3.94 14.10 18.04 5.12 10.43 15.55 (20.00) (17.50) Tolerances: (except as noted) .X: ±0.1 .XX: ±0.02 .XXX: ±0.005 ANGLES: ±0.5 .000 .000 1.06 ASTM A-36 STEEL 2.75 2.36 28.34 21.25 1.000 5.906 8.268 10.6...

Page 16 - both use the same parts shown on

16 ► HSX User Manual 23 FT-LBS [31 Nm] 18 FT-LBS [24 Nm] 23 FT-LBS [31 Nm] 23 FT-LBS [31 Nm] 18 FT-LBS [24 Nm] 1 2 3 4 5 6 10 7 8 9 11 12 13 14 15 16 17 18 19 3 3 ITEM No. P/N DESCRIPTION QTY 1 00834 O-RING 1 X 1-1/4 X 1/8 -214 1 2 02099 HHCS 3/8-16UNC X 1.250 16 3 04353 NYLOCK NUT 3/8-16UNC 34 4 12...

Page 17 - Both use the same parts shown on

HSX User Manual ◄ 17 180 FT-LBS [244 Nm] 85 FT-LBS [115 Nm] 02504 06330 12669 21896 22061 35245 206019 206024 206028 370352 371050 371061 372003 370352 06330 371050 02504 371061 Item Part Number Description Qty 1 02504 HHCS 1/2-13UNC X 1.500 4 2 06330 O-RING 3-3/4 X 4 X 1/8 -240 2 3 12669 MASS WEIGH...

Page 24 - CENTERED ON SHOE WELDMENT; ATTACHMENT HOLE PATTERNS

24 ► HSX User Manual Hole patterns shown below for pile-driving attachments. HSX3, HXS6 & HSX11 WITH HOLE PATTERN CENTERED ON SHOE WELDMENT HSX22 WITH HOLE PATTERN CENTERED ON SHOE WELDMENT ATTACHMENT HOLE PATTERNS

Page 25 - NOTES